CN211465897U - Online automatic scavenging machine of mould for aluminum alloy ingot production - Google Patents
Online automatic scavenging machine of mould for aluminum alloy ingot production Download PDFInfo
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- CN211465897U CN211465897U CN201921789195.7U CN201921789195U CN211465897U CN 211465897 U CN211465897 U CN 211465897U CN 201921789195 U CN201921789195 U CN 201921789195U CN 211465897 U CN211465897 U CN 211465897U
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Abstract
The utility model relates to the technical field of moulds for producing aluminum alloy ingots, and provides an online automatic sweeper for the moulds for producing the aluminum alloy ingots, which comprises a frame, a motor, a sweeping brush driving turntable, a sweeping brush, a pneumatic cylinder and a controller; the frame is arranged on the pneumatic cylinder and driven by the pneumatic cylinder to move up and down in the vertical direction; the motor and the cleaning brush driving turntable are both arranged on the frame, and the motor is in power connection with the cleaning brush driving turntable; the cleaning brush is arranged on the cleaning brush driving turntable; and the controller is respectively in control connection with the pneumatic cylinder and the motor. The utility model discloses can adopt online automatic scavenging machine to polish to aluminium alloy ingot production mould, the speed of polishing is adjusted by gear motor, and the rust and the greasy dirt that clean aluminium ingot mould are cleared up effectually, and damage to the mould is less to guarantee the aluminium ingot apparent quality that produces, improve production efficiency, reduction in production cost; simple and reasonable structure and wide application prospect.
Description
Technical Field
The utility model relates to a mould technical field is used in aluminum alloy ingot production, in particular to online automatic scavenging machine of mould is used in aluminum alloy ingot production.
Background
At present, in the domestic aluminum industry, the traditional aluminum ingot mold is polished by a grinding wheel manually to remove rust and oil stains, the aluminum ingot mold is easy to lose and deform in the mode, and the integrity before the mold is damaged, so that the scrapping speed of the mold is accelerated, and the appearance quality of the aluminum ingot cannot be well guaranteed. The manual work required time of polishing is longer, and polishes unclean, and is also higher to the operating requirement of the staff of polishing simultaneously, and the mould temperature of polishing leads to the operational environment of polishing abominable when higher, and intensity of labour is big, and raise dust when polishing influences workman's physical and mental health.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming prior art's is not enough, provides an online automatic scavenging machine of mould for aluminum alloy ingot production, can high-efficiently polish rust spot and dust on the aluminum ingot mould, makes the aluminum ingot apparent quality who produces obtain the guarantee, avoids having too many rust to return because of the aluminum ingot glues, reduction in production cost improves production efficiency.
The utility model adopts the following technical scheme:
an online automatic sweeping machine for a mold for producing an aluminum alloy ingot comprises a frame, a motor, a sweeping brush driving turntable, a sweeping brush, a pneumatic cylinder and a controller;
the frame is arranged on the pneumatic cylinder and driven by the pneumatic cylinder to move up and down in the vertical direction;
the motor and the sweeping brush driving turntable are both arranged on the frame, and the motor is in power connection with the sweeping brush driving turntable; the number of the cleaning brush driving rotary discs is 1 or 2 or a plurality of the cleaning brush driving rotary discs;
the cleaning brush is arranged on the cleaning brush driving turntable; the sweeping brush can rotate around the sweeping brush driving turntable in a vertical plane;
the controller is respectively connected with the pneumatic cylinder and the motor in a control mode.
Furthermore, the number of the sweeper brush driving rotary tables is 3, wherein 1 sweeper brush driving rotary table is arranged in the middle of the rack, and the other 2 sweeper brush driving rotary tables are symmetrically arranged on the rack from left to right; 3 cleaning brush driving rotary discs are arranged in a staggered manner from front to back; the motor is simultaneously in power connection with the 3 sweeping brush driving turnplates through chains.
Furthermore, the number of the cleaning brushes arranged on each cleaning brush driving turntable is 2 or 3, or is determined to be a plurality according to requirements.
Furthermore, the cleaning brush is made of a material with certain elasticity and hardness (the material is bent but not folded to reach the set hardness).
Further, the motor is a forward and reverse rotation motor, and the motor can forward or reverse under the control of the controller.
Further, the motor is a speed reduction motor.
Further, the pneumatic cylinder is connected with the compressed air inlet through an air conveying pipe.
Further, the controller is an electric cabinet.
Furthermore, an operation switch, a forward and reverse rotation adjusting switch, a pneumatic cylinder switch and a frequency adjusting switch are arranged on the electric cabinet; the running switch is used for controlling the switch of the sweeper; the positive and negative rotation regulating switch is used for controlling positive rotation or negative rotation of the motor (further controlling positive rotation or negative rotation of the cleaning brush) and positive and negative rotation time; the pneumatic cylinder switch is used for opening and closing the pneumatic cylinder; the frequency adjusting switch is used for adjusting the rotating frequency of the cleaning brush.
Further, the cleaning machine is arranged below the aluminum alloy ingot continuous casting line.
The utility model has the advantages that: the mould for producing the aluminum alloy ingot is polished by an online automatic cleaner, the polishing speed is adjusted by a speed reducing motor, the cleaning effect of iron rust and oil stain on the aluminum ingot mould is good, and the damage to the mould is small, so that the apparent quality of the produced aluminum ingot is ensured, the production efficiency is improved, and the production cost is reduced; simple and reasonable structure and wide application prospect.
Drawings
FIG. 1 shows that the embodiment of the utility model provides an aluminum alloy ingot production is with online automatic scavenging machine's of mould structural schematic.
Fig. 2 is a schematic top view of the frame in the embodiment.
In the figure, 1-controller (electric cabinet), 2-wire, 3- (compressed air) air conveying pipe, 4-pneumatic cylinder, 5-frame, 6-motor, 7-chain, 8-cleaning brush driving turntable, 9-cleaning brush, 10-aluminum ingot mould, 11-operation indication, 12-operation switch, 13-pneumatic cylinder switch, 14-frequency adjusting switch and 15-ground.
Detailed Description
Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be noted that technical features or combinations of technical features described in the following embodiments should not be considered as being isolated, and they may be combined with each other to achieve better technical effects. In the drawings of the embodiments described below, the same reference numerals appearing in the respective drawings denote the same features or components, and may be applied to different embodiments.
As shown in fig. 1, the on-line automatic cleaning machine for the mold for producing the aluminum alloy ingot according to the embodiment of the present invention comprises a frame 5, a motor 6, a cleaning brush driving turntable 8, a cleaning brush 9, a pneumatic cylinder 4, and a controller 1; the frame 5 is arranged on the pneumatic cylinder 4 and driven by the pneumatic cylinder 4 to move up and down in the vertical direction; the pneumatic cylinder 4 is preferably mounted on the ground 15; when the cleaning machine works, the pneumatic cylinder 4 pushes the whole cleaning machine up to enable the cleaning brush 9 to contact the aluminum ingot mould 10, so that the aluminum ingot mould 10 is automatically polished and cleaned on line.
The motor 6 and the sweeper brush driving turntable 8 are both arranged on the frame 5, and the motor 6 is in power connection with the sweeper brush driving turntable 8; the motor 6 is a speed reducing motor; the number of the cleaning brush driving rotary discs 8 is 1 or 2 or a plurality of the cleaning brush driving rotary discs; the cleaning brush 9 is arranged on the cleaning brush driving turntable 8; the cleaning brush 9 can rotate around the cleaning brush driving turntable 8 in a vertical plane to clean the aluminum ingot mould 10;
the controller 1 is respectively connected with the pneumatic cylinder 4 and the motor 6 in a control way; the controller 1 controls the opening and closing of the pneumatic cylinder 4, the switching of the motor 6 and the forward and reverse rotation time.
In this embodiment, the number of the sweeper brush driving rotating discs 8 is 3, wherein 1 of the sweeper brush driving rotating discs 8 is arranged in the middle of the frame 5, and the other 2 of the sweeper brush driving rotating discs 8 are symmetrically arranged on the frame 5 in the left-right direction; the 3 cleaning brush driving rotary discs 8 are arranged in a staggered manner from front to back; the motor 6 is simultaneously in power connection with the 3 sweeping brush driving turnplates 8 through chains 7. See in particular fig. 2.
The controller 1 is preferably an electric cabinet, the motor 6 is connected to the electric cabinet 1 through an electric wire 2, one end of the pneumatic cylinder 4 is connected with a (compressed air) conveying air pipe 3, and the other side of the conveying air pipe 3 is connected to a compressed air inlet through the electric cabinet 1. The electric cabinet 1 is provided with an operation instruction 11, an operation switch 12, an air cylinder switch 13 and a frequency adjusting switch 14.
The working principle and the process of the embodiment of the invention are as follows:
when the cleaning machine is used, the electric cabinet 1 is opened to operate the switch 12, the motor 6 is adjusted through the frequency adjusting switch 14 by setting the forward and reverse rotation time of the motor 6, the rotating speed of the cleaning brush 9 is made to meet the actual working condition, the pneumatic cylinder switch 13 is opened again, the compressed air conveying pipe 3 enters the pneumatic cylinder 4, the compressed air conveying pipe 3 is preferably a copper pipe, the gas is compressed air, the pneumatic cylinder 4 is used for removing the top of the cleaning machine frame 5 to be in contact with the aluminum ingot mold 10, the mold 10 is cleaned and polished automatically on line during the working process of a casting line, after the cleaning is finished, the pneumatic cylinder 4 is closed, the frame 5 falls, and the cleaning brush 9 is separated from the aluminum ingot mold 10.
It should be noted that the embodiments of the present invention can be modified in various ways. For example:
the number of sweeper brush drive discs 8 may be set according to particular requirements, with 3 sweeper brush drive discs 8 being provided in this embodiment, but one preferred embodiment.
One motor 6 can drive all the sweeper brush driving turntables 8, and one motor 6 can drive one sweeper brush driving turntable 8.
While several embodiments of the present invention have been presented herein, it will be appreciated by those skilled in the art that changes can be made to the embodiments herein without departing from the spirit of the invention. The above-described embodiments are merely exemplary and should not be taken as limiting the scope of the invention.
Claims (10)
1. An online automatic sweeping machine for a mold for producing an aluminum alloy ingot is characterized by comprising a frame, a motor, a sweeping brush driving turntable, a sweeping brush, a pneumatic cylinder and a controller;
the frame is arranged on the pneumatic cylinder and driven by the pneumatic cylinder to move up and down in the vertical direction;
the motor and the sweeping brush driving turntable are both arranged on the frame, and the motor is in power connection with the sweeping brush driving turntable; the number of the cleaning brush driving rotary discs is 1 or 2 or a plurality of the cleaning brush driving rotary discs;
the cleaning brush is arranged on the cleaning brush driving turntable;
the controller is respectively connected with the pneumatic cylinder and the motor in a control mode.
2. The on-line automatic cleaning machine for the aluminum alloy ingot production mold according to claim 1, wherein the number of the cleaning brush driving rotary tables is 3, wherein 1 of the cleaning brush driving rotary tables is arranged in the middle of the frame, and the other 2 of the cleaning brush driving rotary tables are arranged on the frame in a left-right symmetrical manner; 3 cleaning brush driving rotary discs are arranged in a staggered manner from front to back; the motor is simultaneously in power connection with the 3 sweeping brush driving turnplates through chains.
3. An on-line automatic cleaning machine for a mold for aluminum alloy ingot production as set forth in claim 1, wherein the number of said cleaning brushes mounted on each of said cleaning brush driving disks is 2 or 3 or determined as required.
4. An on-line automatic cleaning machine for a mold for aluminum alloy ingot production as set forth in claim 3, wherein said cleaning brush is made of a material having a certain elasticity and hardness.
5. The on-line automatic cleaning machine for the mold for aluminum alloy ingot production as set forth in claim 1, wherein the motor is a forward and reverse rotation motor, and the motor is capable of forward or reverse rotation under the control of the controller.
6. The on-line automatic cleaning machine for the mold for aluminum alloy ingot production as set forth in claim 1, wherein the motor is a reduction motor.
7. An on-line automatic cleaning machine of a mold for aluminum alloy ingot production as set forth in claim 1, wherein said pneumatic cylinder is connected to a compressed air intake port through a gas delivery pipe.
8. The on-line automatic cleaning machine for a mold for aluminum alloy ingot production as set forth in claim 1, wherein the controller is an electric cabinet.
9. The on-line automatic cleaning machine for aluminum alloy ingot production dies according to claim 8, wherein the electric cabinet is provided with an operation switch, a forward and reverse rotation adjusting switch, a pneumatic cylinder switch, a frequency adjusting switch;
the running switch is used for controlling the switch of the sweeper; the positive and negative rotation regulating switch is used for controlling the positive rotation or the negative rotation of the motor; the pneumatic cylinder switch is used for opening and closing the pneumatic cylinder; the frequency adjusting switch is used for adjusting the rotating frequency of the cleaning brush.
10. An on-line automatic cleaning machine for a mold for aluminum alloy ingot production as set forth in claim 1, wherein said cleaning machine is disposed below the continuous casting line of aluminum alloy ingot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921789195.7U CN211465897U (en) | 2019-10-23 | 2019-10-23 | Online automatic scavenging machine of mould for aluminum alloy ingot production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921789195.7U CN211465897U (en) | 2019-10-23 | 2019-10-23 | Online automatic scavenging machine of mould for aluminum alloy ingot production |
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| Publication Number | Publication Date |
|---|---|
| CN211465897U true CN211465897U (en) | 2020-09-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921789195.7U Active CN211465897U (en) | 2019-10-23 | 2019-10-23 | Online automatic scavenging machine of mould for aluminum alloy ingot production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112828051A (en) * | 2020-12-31 | 2021-05-25 | 佛山科学技术学院 | Mold cleaning control system and control method thereof |
| CN115401569A (en) * | 2022-09-16 | 2022-11-29 | 宁波金田铜业(集团)股份有限公司 | Copper ingot mold polishing spray device and method thereof |
-
2019
- 2019-10-23 CN CN201921789195.7U patent/CN211465897U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112828051A (en) * | 2020-12-31 | 2021-05-25 | 佛山科学技术学院 | Mold cleaning control system and control method thereof |
| CN115401569A (en) * | 2022-09-16 | 2022-11-29 | 宁波金田铜业(集团)股份有限公司 | Copper ingot mold polishing spray device and method thereof |
| CN115401569B (en) * | 2022-09-16 | 2023-08-25 | 宁波金田铜业(集团)股份有限公司 | Copper ingot mould polishing spray device and method thereof |
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