CN203824925U - Detection device for ABS (Anti-lock Braking System) automobile motor brushes - Google Patents
Detection device for ABS (Anti-lock Braking System) automobile motor brushes Download PDFInfo
- Publication number
- CN203824925U CN203824925U CN201420148729.9U CN201420148729U CN203824925U CN 203824925 U CN203824925 U CN 203824925U CN 201420148729 U CN201420148729 U CN 201420148729U CN 203824925 U CN203824925 U CN 203824925U
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- Prior art keywords
- fixed
- inspection body
- cylinder
- automobile motor
- microscope carrier
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Abstract
The utility model provides a detection device for ABS (Anti-lock Braking System) automobile motor brushes. The detection device comprises a housing, a fixed station located in the housing, and a loading unit, a CCD (Charge Coupled Device) image appearance inspection mechanism, a physical property inspection mechanism and a separation unit which are all arranged on the fixed station; the CCD image appearance inspection mechanism is used for inspecting two items, namely whether components are present in the motor brush or not, and whether the surface quality is satisfied; the physical property inspection mechanism is used for inspecting the physical properties and the electrical properties of the components in the brushes; after all the detections are completely finished, the motor brushes are moved to the separation unit, and the separation unit is used for carrying out automatic classification according to the final background summarized results of the products; integration and automation of all inspection items are realized, and the purpose of automatically classifying the brushes according to the detection results can be achieved.
Description
Technical field
The utility model relates to a kind of checkout equipment, particularly a kind of for ABS automobile motor brush checkout equipment.
Background technology
ABS automobile motor brush needs through strict quality restriction before dispatching from the factory, in Interventions Requested except visual testing is by manually carrying out, all the other Interventions Requested are completed by machine, hardware check generally goes wrong very less, and hand inspection usually flows into client because workman's carelessness causes unacceptable product.And with regard to single products, current technology cannot realize on a machine and complete continuously complete inspection project, need multiple working procedure and more artificial cooperation just can complete, waste time and energy.
Utility model content
For solving the problems of the technologies described above, the purpose of this utility model is to provide a kind of simple in structure, checkout equipment that can complete the complete inspection project of ABS automobile motor brush, time saving and energy saving to realize, to save machine cost and human cost object.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of for ABS automobile motor brush checkout equipment, comprise casing, be arranged in the fixed station of casing and be arranged on feeding unit material, verification unit and point material unit on fixed station, described verification unit comprises CCD image visual testing mechanism and physical property inspection body, and described CCD image visual testing mechanism comprises the positive inspection body, the reverse side inspection body of inspection reverse side outward appearance and the side carbon brush inspection body of inspection side carbon brush outward appearance that check front appearance; Described feeding unit material comprises rotation microscope carrier and is positioned at the servomotor of rotation microscope carrier bottom, the rotation center of the turning axle of described servomotor and described rotation microscope carrier is connected, described rotation microscope carrier is shown several stations along a first-class matrix of the circumference taking rotation center as the center of circle, and a positioning fixture is all installed on each described station; Described positive inspection body, reverse side inspection body, side carbon brush inspection body, physical property inspection body and a point material unit encircle the surrounding that is located at described rotation microscope carrier successively, and corresponding with a described station respectively.
Preferably, the respectively corresponding station of described positive inspection body, physical property inspection body and point material unit, the common corresponding station of described reverse side inspection body and side carbon brush inspection body.
Preferably, described side carbon brush inspection body comprises two groups, and these two groups are symmetricly set on the both sides of described reverse side inspection body, described side carbon brush inspection body comprises the support that is fixed on the Y-axis on fixed station, fixture block, the rotating shaft of X axis, spill spin block, CCD imager and flashlamp, on described fixture block, offer through hole and a groove being communicated with through hole, a side of described fixture block is divided into two sections by described groove, between these two sections, be bolted, one end of described rotating shaft is inserted in described groove, the other end and described spill spin block are connected, on described spill spin block, be installed with the slideway of Z-axis direction, CCD imager and flashlamp are connected on the slide block being fastened on described slideway.
Preferably, described physical property inspection body comprises the capacitance detection components and the height detection assembly that are positioned at described rotation microscope carrier top, and the terminal that is positioned at described rotation microscope carrier below ejects detection components.
Preferably, described capacitance detection components comprises holder, cylinder one and three pin probes, the cylinder body of described cylinder one is vertically fixed on the side of described holder, on slide rail on described cylinder body, be arranged with one slide-plate, the expansion link of described cylinder one is connected with described slide plate, a L shaped fixed head is connected on described slide plate, described three pin probes are fixed in the elevator arranging on described L shaped fixed head, described elevator by a support plate with to be fixed on the cylinder two setting firmly on described L shaped fixed head fixing.
Preferably, a side of the corresponding described rotation microscope carrier of described L shaped fixed head is provided with location briquetting.
Preferably, described terminal eject detection components comprise be fixed on described holder bottom pedestal, be fixed on the cylinder three on described pedestal, and be fixed on the thimble on the expansion link of described cylinder three, described pedestal is also fixed on described fixed station.
Preferably, described height detection assembly comprises the fixed support being fixed on described pedestal, and is fixed on the altitude gauge on described pedestal, is provided with and holds the resigning hole that described altitude measuring metering pin passes through on described L shaped fixed head.
Preferably, described point of material unit comprises the support that is fixed on described fixed station, is horizontally fixed on the electric linear module on described support, and is fixed on the jaw on electric linear module slide rail, and the both sides of described electric linear module are provided with disposable box.
Preferably, between described physical property inspection body and described point of material unit, be provided with marking mechanism, described marking mechanism comprises the support being fixed on described fixed station, the marking needle that is fixed on the cylinder four on described support and is connected with the expansion link of cylinder four.
Pass through technique scheme, the utility model provide for ABS automobile motor brush checkout equipment, in CCD image visual testing mechanism inspection motor electrical brush, components and parts have or not, whether qualified these two projects of surface quality, physical property and the electrical performance of physical property inspection body to components and parts in brush tested, after whole detections finish, this motor electrical brush moves to a point material unit, jaw carries out automatic classification and is positioned in corresponding disposable box according to the final backstage remittance of this product the long and, realize the one robotization of all Interventions Requested, and can carry out according to testing result the automatic classification of brush, and can on the fixture of rotation microscope carrier, carry out material loading after the each rotation of rotation microscope carrier, save the time widely.
Brief description of the drawings
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing of required use during embodiment is described is briefly described.
Fig. 1 is the disclosed a kind of one-piece construction schematic diagram for ABS automobile motor brush checkout equipment of the utility model embodiment;
Fig. 2 is the disclosed a kind of inner structure schematic diagram for ABS automobile motor brush checkout equipment of the utility model embodiment;
Fig. 3 is the combination schematic diagram of the disclosed feeding unit material of the utility model embodiment and verification unit;
Fig. 4 is the structural representation of the disclosed feeding unit material of the utility model embodiment;
Fig. 5 is the structural representation of the disclosed side of the utility model embodiment carbon brush inspection body;
Fig. 6 is the structural representation of the disclosed physical property of the utility model embodiment inspection body;
Fig. 7 is the structural representation of the disclosed capacitance detection components of the utility model embodiment;
Fig. 8 is the side schematic view of the disclosed capacitance detection components of the utility model embodiment;
Fig. 9 is the structural representation that the disclosed terminal of the utility model embodiment ejects detection components;
Figure 10 is the structural representation of the disclosed height detection assembly of the utility model embodiment;
Figure 11 is the structural representation of disclosed point of material unit of the utility model embodiment;
Figure 12 is the structural representation of the disclosed marking mechanism of the utility model embodiment.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described.
As Figure 1-4, a kind of for ABS automobile motor brush checkout equipment, comprise casing 11, be arranged in the fixed station 12 of casing 11 and be arranged on the feeding unit material A on fixed station 12, verification unit and point material unit C, verification unit comprises CCD image visual testing mechanism and the B2 of physical property inspection body, CCD image visual testing mechanism comprises the positive B11 of inspection body that checks front appearance, the B13 of side carbon brush inspection body of the B12 of reverse side inspection body of inspection reverse side outward appearance and inspection side carbon brush outward appearance, between physical property inspection body and point material unit, be provided with marking mechanism D, feeding unit material comprises rotation microscope carrier A1 and is positioned at the servomotor A2 of rotation microscope carrier A1 bottom, the turning axle of servomotor A2 is connected with the rotation center of rotation microscope carrier A1, rotation microscope carrier A1 shows several stations along a first-class matrix of the circumference taking rotation center as the center of circle, and a positioning fixture A3 is all installed on each station, the positive B11 of inspection body, the B12 of reverse side inspection body, the B13 of side carbon brush inspection body, the B2 of physical property inspection body and point material unit C encircle the surrounding that is located at rotation microscope carrier A1 successively, and corresponding with a station respectively.The respectively corresponding station of the positive B11 of inspection body, the B2 of physical property inspection body and point material unit C, the common corresponding station of the B12 of reverse side inspection body and the B13 of side carbon brush inspection body.
Referring to Fig. 5, side carbon brush inspection body comprises two groups, and these two groups are symmetricly set on the both sides of reverse side inspection body, side carbon brush inspection body comprises the support B31 of the Y-axis being fixed on fixed station 12, fixture block B32, the rotating shaft B33 of X axis, spill spin block B34, CCD imager B35 and flashlamp B36, on fixture block B32, offer through hole and a groove B37 who is communicated with through hole, a side of fixture block B32 is divided into two sections by groove B37, between these two sections, connect by bolt B 38, one end of rotating shaft B33 is inserted in groove B37, the other end and spill spin block B34 are connected, on spill spin block B34, be installed with the slideway B39 of Z-axis direction, CCD imager B35 and flashlamp B36 are connected in the slide block B 391 being fastened on slideway B39.
Referring to Fig. 6, physical property inspection body comprises the capacitance detection components B21 and the height detection assembly B22 that are positioned at rotation microscope carrier A1 top, and the terminal being positioned at below rotation microscope carrier A1 ejects detection components B32.
Referring to Fig. 7-8, capacitance detection components B21 comprises holder Ba1, cylinder one Ba2 and three pin probe Ba3, the cylinder body of cylinder one Ba2 is vertically fixed on the side of holder Ba1, on slide rail on cylinder body, be arranged with one slide-plate Ba4, the expansion link of cylinder one Ba2 is connected with slide plate Ba4, a L shaped fixed head Ba5 is connected on slide plate Ba4, three pin probe Ba3 are fixed in the upper elevator Ba6 arranging of L shaped fixed head Ba5, elevator Ba6 by a support plate Ba7 be fixed on cylinder two Ba8 that set firmly on L shaped fixed head Ba5 and fix.A side of L shaped fixed head Ba5 corresponding rotation microscope carrier A1 is provided with the location briquetting Ba9 of location brush.
Referring to Fig. 9, terminal eject detection components B32 comprise be fixed on holder Ba1 bottom pedestal Bb1, be fixed on cylinder three Bb2 on pedestal Bb1, and be fixed on the thimble Bb3 on the expansion link of cylinder three Bb2, pedestal Bb1 is also fixed on fixed station 12.
Referring to Figure 10, height detection assembly B22 comprises the fixed support Bc1 being fixed on pedestal Bb1, and is fixed on the altitude gauge Bc2 on pedestal Bb1, is provided with and holds the resigning hole Bc3 that altitude gauge Bc2 surveyingpin passes through on L shaped fixed head Ba5.
Referring to Figure 11, point material unit comprises the support that is fixed on fixed station 12, is horizontally fixed on the electric linear module C1 on support, and is fixed on the jaw C2 on electric linear module slide rail, and the both sides of electric linear module are provided with disposable box C3.
Referring to Figure 12, marking mechanism comprises the support D1 being fixed on fixed station 12, the marking needle D3 that is fixed on cylinder four D2 on support and is connected with the expansion link of cylinder four.Marking mechanism to every inspection above all qualified motor electrical brush carry out mark mark.
On fixture on a station after clamping brush, next station is once arrived in the rotation of rotation microscope carrier, in the time that rotation microscope carrier arrives positive inspection body place station, CCD imager B35 in this mechanism takes pictures to brush front, in the time that rotation microscope carrier arrives reverse side inspection body place station, the back side of CCD imager in reverse side inspection body and side carbon brush inspection body to brush and the carbon brush of side are taken pictures, two photos of shooting respectively with computer in the photo that prestores carry out pixel comparison.When microscope carrier continues to rotate to the station at physical property inspection body place, capacitance detection components, height detection assembly and terminal eject detection components and respectively whether capacitance, copper cover plate height and terminal can be ejected and be tested.When rotation microscope carrier is while rotating to the station at marking mechanism place, if every inspection is all qualified before motor electrical brush, marking mechanism carries out mark mark, if having on one one underproofly, marking mechanism is failure to actuate.After whole detections finish, this motor electrical brush moves to a point material unit, jaw carries out automatic classification and is positioned in corresponding disposable box according to the final backstage remittance of this product the long and, realize the one robotization of all Interventions Requested, and can carry out according to testing result the automatic classification of brush, and can on the fixture of rotation microscope carrier, carry out material loading after the each rotation of rotation microscope carrier, save the time widely.
The starting switch E of this equipment is two, needs two hands to press simultaneously, and rotation microscope carrier A1 just realizes rotation, has prevented the generation of industrial injury.On casing 11, be also provided with acoustic-electric alarm F, when equipment failure, notify in time operating personnel.
To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. one kind for ABS automobile motor brush checkout equipment, it is characterized in that, comprise casing, be arranged in the fixed station of casing and be arranged on feeding unit material, verification unit and point material unit on fixed station, described verification unit comprises CCD image visual testing mechanism and physical property inspection body, and described CCD image visual testing mechanism comprises the positive inspection body, the reverse side inspection body of inspection reverse side outward appearance and the side carbon brush inspection body of inspection side carbon brush outward appearance that check front appearance; Described feeding unit material comprises rotation microscope carrier and is positioned at the servomotor of rotation microscope carrier bottom, the rotation center of the turning axle of described servomotor and described rotation microscope carrier is connected, described rotation microscope carrier is shown several stations along a first-class matrix of the circumference taking rotation center as the center of circle, and a positioning fixture is all installed on each described station; Described positive inspection body, reverse side inspection body, side carbon brush inspection body, physical property inspection body and a point material unit encircle the surrounding that is located at described rotation microscope carrier successively, and corresponding with a described station respectively.
2. one according to claim 1 is for ABS automobile motor brush checkout equipment, it is characterized in that, the respectively corresponding station of described positive inspection body, physical property inspection body and point material unit, the common corresponding station of described reverse side inspection body and side carbon brush inspection body.
3. one according to claim 2 is for ABS automobile motor brush checkout equipment, it is characterized in that, described side carbon brush inspection body comprises two groups, and these two groups are symmetricly set on the both sides of described reverse side inspection body, described side carbon brush inspection body comprises the support that is fixed on the Y-axis on fixed station, fixture block, the rotating shaft of X axis, spill spin block, CCD imager and flashlamp, on described fixture block, offer through hole and a groove being communicated with through hole, a side of described fixture block is divided into two sections by described groove, between these two sections, be bolted, one end of described rotating shaft is inserted in described groove, the other end and described spill spin block are connected, on described spill spin block, be installed with the slideway of Z-axis direction, CCD imager and flashlamp are connected on the slide block being fastened on described slideway.
4. be used for ABS automobile motor brush checkout equipment according to the one described in claim 1 or 3, it is characterized in that, described physical property inspection body comprises the capacitance detection components and the height detection assembly that are positioned at described rotation microscope carrier top, and the terminal that is positioned at described rotation microscope carrier below ejects detection components.
5. one according to claim 4 is for ABS automobile motor brush checkout equipment, it is characterized in that, described capacitance detection components comprises holder, cylinder one and three pin probes, the cylinder body of described cylinder one is vertically fixed on the side of described holder, on slide rail on described cylinder body, be arranged with one slide-plate, the expansion link of described cylinder one is connected with described slide plate, a L shaped fixed head is connected on described slide plate, described three pin probes are fixed in the elevator arranging on described L shaped fixed head, described elevator by a support plate with to be fixed on the cylinder two setting firmly on described L shaped fixed head fixing.
6. one according to claim 5, for ABS automobile motor brush checkout equipment, is characterized in that, a side of the corresponding described rotation microscope carrier of described L shaped fixed head is provided with location briquetting.
7. be used for ABS automobile motor brush checkout equipment according to the one described in claim 5 or 6, it is characterized in that, described terminal eject detection components comprise be fixed on described holder bottom pedestal, be fixed on the cylinder three on described pedestal, and being fixed on the thimble on the expansion link of described cylinder three, described pedestal is also fixed on described fixed station.
8. one according to claim 7 is for ABS automobile motor brush checkout equipment, it is characterized in that, described height detection assembly comprises the fixed support being fixed on described pedestal, and be fixed on the altitude gauge on described pedestal, on described L shaped fixed head, be provided with and hold the resigning hole that described altitude measuring metering pin passes through.
9. be used for ABS automobile motor brush checkout equipment according to the one described in claim 1 or 3 or 8, it is characterized in that, described point of material unit comprises the support that is fixed on described fixed station, is horizontally fixed on the electric linear module on described support, and being fixed on the jaw on electric linear module slide rail, the both sides of described electric linear module are provided with disposable box.
10. one according to claim 9 is for ABS automobile motor brush checkout equipment, it is characterized in that, between described physical property inspection body and described point of material unit, be provided with marking mechanism, described marking mechanism comprises the support being fixed on described fixed station, the marking needle that is fixed on the cylinder four on described support and is connected with the expansion link of cylinder four.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420148729.9U CN203824925U (en) | 2014-03-28 | 2014-03-28 | Detection device for ABS (Anti-lock Braking System) automobile motor brushes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420148729.9U CN203824925U (en) | 2014-03-28 | 2014-03-28 | Detection device for ABS (Anti-lock Braking System) automobile motor brushes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203824925U true CN203824925U (en) | 2014-09-10 |
Family
ID=51480408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420148729.9U Withdrawn - After Issue CN203824925U (en) | 2014-03-28 | 2014-03-28 | Detection device for ABS (Anti-lock Braking System) automobile motor brushes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203824925U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103901041A (en) * | 2014-03-28 | 2014-07-02 | 科思通自动化设备（苏州）有限公司 | Detection device applicable to ABS (Anti-lock Braking System) vehicle motor brush |
| CN105082776A (en) * | 2015-07-23 | 2015-11-25 | 深圳市铭镭激光设备有限公司 | Multi-station partition rotating laser marking machine |
| CN110031711A (en) * | 2019-01-30 | 2019-07-19 | 丽水强润电子有限公司 | A kind of small machine carbon brush holder detection system and test method |
-
2014
- 2014-03-28 CN CN201420148729.9U patent/CN203824925U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103901041A (en) * | 2014-03-28 | 2014-07-02 | 科思通自动化设备（苏州）有限公司 | Detection device applicable to ABS (Anti-lock Braking System) vehicle motor brush |
| CN105082776A (en) * | 2015-07-23 | 2015-11-25 | 深圳市铭镭激光设备有限公司 | Multi-station partition rotating laser marking machine |
| CN110031711A (en) * | 2019-01-30 | 2019-07-19 | 丽水强润电子有限公司 | A kind of small machine carbon brush holder detection system and test method |
| CN110031711B (en) * | 2019-01-30 | 2021-07-06 | 丽水强润电子有限公司 | Small motor carbon brush holder detection system and test method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140910 Effective date of abandoning: 20160113 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |