CN203824545U - Plate thickness detection device and plate automation production system - Google Patents
Plate thickness detection device and plate automation production system Download PDFInfo
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- CN203824545U CN203824545U CN201420085107.6U CN201420085107U CN203824545U CN 203824545 U CN203824545 U CN 203824545U CN 201420085107 U CN201420085107 U CN 201420085107U CN 203824545 U CN203824545 U CN 203824545U
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- detection device
- sensing part
- thickness detection
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- panel thickness
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- 238000001514 detection method Methods 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims description 56
- 230000009467 reduction Effects 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 4
- 238000011897 real-time detection Methods 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 16
- 230000008859 change Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Abstract
The utility model discloses a plate thickness detection device and a plate automation production system. The plate thickness detection device includes a support, an angle sensor, a sensing part, a data processing unit and a support base used for supporting a plate. The sensing part is provided with hinging ends and a drive end. The sensing part is hinged on the support through the hinging ends. The driving end is capable of driving the sensing part to rotate. The angle sensor is used for detecting the rotation angle of the sensing part. The data processing unit is connected with the angle sensor so as to calculate the thickness of the plate according to the rotation angle. Compared with the prior art, the plate thickness detection device is simple in structure and low in cost. Through use of the plate thickness detection device, the real-time detection on the thickness of the plate can be carried out and the production cost of the plate can be reduced.
Description
Technical field
The utility model relates to sheet material production technology, is specifically related to a kind of panel thickness detection device and sheet material mechanized production system.
Background technology
Sheet material has been widely used in commercial production and building operation, and the existing sheet material overwhelming majority is produced by automatic production line.For convenience of sheet material, by specification classification, in process of production, need to detect in real time the thickness of sheet material.
At present, more common sheet metal thickness detection mode is the thickness that sheet material is calculated in the refraction that produces when seeing through sheet material by specific light (such as laser or certain ray).This mode need to be purchased more expensive optoelectronic device, is unfavorable for reducing the manufacturing cost of sheet material.
Therefore, how to use cheap mode to detect in real time sheet metal thickness and be still those skilled in the art's technical matters urgently to be resolved hurrily.
Utility model content
In view of this, the utility model proposes a kind of panel thickness detection device, to sheet metal thickness is detected in real time, and reduce the production cost of sheet material.On this basis, the utility model also proposes a kind of sheet material mechanized production system.
On the one hand, the utility model provides a kind of panel thickness detection device, comprises support, angular transducer, sensing part, data processing unit and for supporting the supporting base of sheet material; Described sensing part is provided with hinged end and driving end, and described sensing part is articulated with on described support by hinged end, and described driving end can drive sensing part to rotate, and described angular transducer is for detection of the anglec of rotation of described sensing part; Described data processing unit is connected with described angular transducer, for calculate the thickness of sheet material according to the described anglec of rotation.
Further, described sensing part is T-shaped, described T-shaped crossbeam and the longeron of having set up, and the two ends of described crossbeam are hinged end; Described support is provided with two sway braces, and the end of described sway brace and crossbeam is hinged; One end of described longeron is fixedly connected with crossbeam, and the other end is driving end.
Further, described sensing part is provided with longeron, and the upper end of described longeron is hinged end, and lower end is driving end; Described support is provided with crossbeam and is set up in the sway brace at crossbeam two ends, and the hinged end of described longeron is articulated with on described crossbeam.
Further, described sway brace comprises the first arm joint and the second arm joint, described the first arm joint and the second arm save scalable connection, and are provided with locating device between described the first arm joint and the second arm joint, and described locating device is for limiting the relative position between the first arm joint and the second arm joint.
Further, described supporting base is provided with driving rolls, and described driving rolls is used for driving sheet material motion.
Further, described panel thickness detection device also comprises display device, is connected, for showing in real time the thickness of described sheet material with data processing unit.
Further, described panel thickness detection device also comprises pen recorder, is connected, for recording the quantity of the sheet material of various thickness with data processing unit.
Further, described sensing part also comprises drag reduction roller, and described drag reduction roller is arranged at described driving end rotationally.
Further, described angular transducer is rotary encoder, and described rotary encoder is arranged on described hinged end.
This panel thickness detection device comprises support, angular transducer, sensing part, data processing unit and for supporting the supporting base of sheet material; Described sensing part is provided with hinged end and driving end, and described sensing part is articulated with on described support by hinged end, and described driving end can drive sensing part to rotate, and described angular transducer is for detection of the anglec of rotation of described sensing part; Described data processing unit is connected with described angular transducer, for calculate the thickness of sheet material according to the described anglec of rotation.During operation, sensing part is set up in the top of supporting base by support, and sheet material is along the top mobile of supporting base; When sheet material passes through from the below of sensing part, sheet material touches the driving end of sensing part, under the driving of sheet material, sensing part rotates relative to support, angular transducer detects the anglec of rotation of sensing part, data processing unit calculates the height change value after sensing part rotates according to the anglec of rotation, and then obtains the thickness of sheet material.
Compared with prior art, this panel thickness detection device is simple in structure, with low cost; Utilize this panel thickness detection device to detect in real time sheet metal thickness, and reduce the production cost of sheet material.
On the other hand, the utility model also proposes a kind of sheet material mechanized production system, comprises above-mentioned panel thickness detection device.
Compared with prior art, by adopting above-mentioned panel thickness detection device, this sheet material mechanized production system can detect in real time to sheet metal thickness, and production cost is lower.
Accompanying drawing explanation
The accompanying drawing that forms a part of the present utility model is used to provide further understanding of the present utility model, and schematic description and description of the present utility model is used for explaining the utility model, does not form improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation of the panel thickness detection device of the utility model specific embodiment proposition;
Scene graph when Fig. 2 is the detection of panel thickness detection device shown in Fig. 1 sheet metal thickness;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the control principle drawing that the panel thickness detection device of the utility model specific embodiment arranges.
Description of reference numerals:
The distance of 1-support, 2-sensing part, 3-drag reduction roller, 4-sheet material, 5-supporting base, 6-angular transducer, 7-longeron, 8-crossbeam, 9-data processing unit, 10-pen recorder, 11-display device θ-anglec of rotation A-direction of motion S1-primary importance S2-second place H-driving end and supporting base
Embodiment
It should be noted that, in the situation that not conflicting, embodiment and the feature in embodiment in the utility model can combine mutually.Below in conjunction with 1 to 4 pair of specific embodiment of the utility model of accompanying drawing, be elaborated.
As shown in Figure 1, the panel thickness detection device that the utility model specific embodiment proposes comprises in support 1, angular transducer 6, sensing part 2, data processing unit 9(Fig. 1 not shown) and supporting base 5, sensing part 2 is provided with hinged end and driving end, and sensing part 2 is articulated with on support 1 by hinged end.The concrete application of this panel thickness detection device is as follows: sensing part 2 is erected at the top of supporting base 5 by support 1, and supporting base 5 can be connected with the circulation platform of sheet material 4 production lines, as shown in Figures 2 and 3, while detecting sheet metal thickness, sheet material 4 moves along A direction, sheet material 4 from the below of sensing part 2 by and touch the driving end of sensing part 2, under the driving of sheet material 4, sensing part 2 turns to second place S2 from primary importance S1, angular transducer 6 detects sensing part 2 and from primary importance S1, turns to the anglec of rotation θ of second place S2, data processing unit 9 can calculate the height change value of driving end according to the height of sensing part 2 and deflection angle, then, the distance H of when primary importance S1 (sensing part 2) driving end and supporting base 5 is added to this height change value just can obtain the thickness of sheet material 4.In sheet material 4 computation processes, distance H is fixed value normally, can before detecting sheet metal thickness, know, the height of sensing part 2 also can be known before detecting sheet metal thickness, before detecting sheet metal thickness, these data are set in data processing unit 9, when reality detects, as long as obtain the anglec of rotation θ of sensing part 2, just can calculate the thickness of sheet material 4.The specific formula for calculation of sheet metal thickness is: D=L(1-COS θ)+H, and wherein, L is that sensing part lowermost end is to the distance of rotation center; It should be noted that, before primary importance S1 refers to and detects sheet metal thickness, sensing part 2 is residing position under Action of Gravity Field only, and second place S2 refers to while detecting sheet metal thickness, position when driving end is resisted against sheet material 4 upper surface.
In the above-described embodiments, sensing part 2 is T-shaped, T-shaped crossbeam 8 and the longeron 7 of having set up, and the two ends of crossbeam 8 are hinged end; Support 1 is provided with two sway braces, and the end of sway brace and crossbeam 8 is hinged; One end of longeron 7 is fixedly connected with crossbeam 8, and the other end is driving end.
In the above-described embodiments, angular transducer 6 can be rotary encoder, and as shown in Figure 1, rotary coding implement body can be arranged between the hinged end and sway brace of crossbeam 8.
In embodiment further, for making this panel thickness detection device can adapt to different occasions, sway brace can be arranged to stretching structure; Particularly, sway brace comprises the first arm joint and the second arm joint, the first arm joint and the second arm save scalable connection, and be provided with locating device between the first arm joint and the second arm joint, locating device is for limiting the relative position between the first arm joint and the second arm joint, during application, can regulate according to actual needs the relative position of the first arm joint and the second arm joint, and then adjust the distance of driving end and supporting base 5.
In embodiment further, supporting base 5 is provided with driving rolls, and driving rolls is used for driving sheet material 4 motions.While detecting, driving rolls contributes to make sheet material 4 to keep original moving direction and speed, and automatically by detecting complete sheet material 4, expels supporting base 5.
In embodiment further, as shown in Figure 4, this panel thickness detection device also can be provided with display device 11, and display device 11 is connected with data processing unit 9, for showing in real time the thickness of sheet material 4.By display device 11 operating personnel, can understand in real time the definite thickness of sheet material 4.Certainly, pen recorder 10 can also be set, pen recorder 10 is connected with data processing unit 9, for recording the quantity of the sheet material 4 of various thickness.By 10 pairs of sheet metal thicknesses of pen recorder, carry out record, and the quantity of the sheet material of same thickness 4 is added up, contribute to grasp in real time the concrete quantity of the sheet material 4 of various thickness, thereby facilitate production and administration.
In embodiment further, sensing part 2 also comprises drag reduction roller 3, and drag reduction roller 3 is arranged at driving end rotationally.By drag reduction roller 3 is set at driving end, when sheet material 4 touches driving end, between sheet material 4 and drag reduction roller 3, there is rolling friction, avoid occurring sliding friction between driving end and sheet material 4, with this, reduce frictional resistance.It should be noted that, on sensing part 2, arrange after drag reduction roller 3, the size of L should equal L1, and L1 is the distance of the center of rotation of drag reduction roller 3 and the rotation center of sensing part.
Certainly, in other embodiments, sensing part 2 can only be established longeron 7, and the upper end of longeron 7 is hinged end, and lower end is driving end; Support 1 is provided with crossbeam 8 and is set up in the sway brace at crossbeam 8 two ends, and the hinged end of longeron 7 is articulated with on crossbeam 8.
Compared with prior art, above-mentioned panel thickness detection device is simple in structure, with low cost; Utilize this panel thickness detection device to detect in real time sheet metal thickness, and reduce the production cost of sheet material 4.
In addition, the sheet material mechanized production system that the utility model specific embodiment also proposes is provided with above-mentioned panel thickness detection device.Compared with prior art, by adopting above-mentioned panel thickness detection device, this sheet material mechanized production system can detect in real time to sheet metal thickness, and production cost is lower.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. a panel thickness detection device, is characterized in that, comprises support, angular transducer, sensing part, data processing unit and for supporting the supporting base of sheet material; Described sensing part is provided with hinged end and driving end, and described sensing part is articulated with on described support by hinged end, and described driving end can drive sensing part to rotate, and described angular transducer is for detection of the anglec of rotation of described sensing part; Described data processing unit is connected with described angular transducer, for calculate the thickness of sheet material according to the described anglec of rotation.
2. panel thickness detection device according to claim 1, is characterized in that, described sensing part is T-shaped, described T-shaped crossbeam and the longeron of having set up, and the two ends of described crossbeam are hinged end; Described support is provided with two sway braces, and the end of described sway brace and crossbeam is hinged; One end of described longeron is fixedly connected with crossbeam, and the other end is driving end.
3. panel thickness detection device according to claim 1, is characterized in that, described sensing part is provided with longeron, and the upper end of described longeron is hinged end, and lower end is driving end; Described support is provided with sway brace and is set up in the crossbeam on described sway brace, and the hinged end of described longeron is articulated with on described crossbeam.
4. panel thickness detection device according to claim 2, it is characterized in that, described sway brace comprises the first arm joint and the second arm joint, described the first arm joint and the second arm save scalable connection, and between described the first arm joint and the second arm joint, be provided with locating device, described locating device is for limiting the relative position between the first arm joint and the second arm joint.
5. panel thickness detection device according to claim 1, is characterized in that, described supporting base is provided with driving rolls, and described driving rolls is used for driving sheet material motion.
6. panel thickness detection device according to claim 1, is characterized in that, also comprises display device, is connected, for showing in real time the thickness of described sheet material with data processing unit.
7. panel thickness detection device according to claim 1, is characterized in that, also comprises pen recorder, is connected, for recording the quantity of the sheet material of various thickness with data processing unit.
8. according to the panel thickness detection device described in claim 1 to 7 any one, it is characterized in that, described sensing part also comprises drag reduction roller, and described drag reduction roller is arranged at described driving end rotationally.
9. according to the panel thickness detection device described in claim 1 to 7 any one, it is characterized in that, described angular transducer is rotary encoder, and described rotary encoder is arranged on described hinged end.
10. a sheet material mechanized production system, is characterized in that, comprises the panel thickness detection device described in claim 1 to 9 any one.
Priority Applications (1)
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CN201420085107.6U CN203824545U (en) | 2013-12-10 | 2014-02-27 | Plate thickness detection device and plate automation production system |
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CN201310670857 | 2013-12-10 | ||
CN201310670857.X | 2013-12-10 | ||
CN201420085107.6U CN203824545U (en) | 2013-12-10 | 2014-02-27 | Plate thickness detection device and plate automation production system |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104482889A (en) * | 2014-12-28 | 2015-04-01 | 武汉联创恒业科技有限公司 | Detection device for detecting plate thickness |
CN105572226A (en) * | 2016-01-27 | 2016-05-11 | 中国大唐集团科学技术研究院有限公司西北分公司 | Measurement method for depositing amount of oxide skin inside boiler pipe |
CN106441069A (en) * | 2016-12-05 | 2017-02-22 | 江苏理工学院 | Device for measuring thickness of thin plate and detection method |
CN106705910A (en) * | 2015-08-06 | 2017-05-24 | 佳木斯大学 | Apparatus for detecting thickness of solid ice and snow |
CN106969716A (en) * | 2017-03-29 | 2017-07-21 | 江苏亚威机床股份有限公司 | A kind of sheet thickness detection means |
CN108050971A (en) * | 2017-11-23 | 2018-05-18 | 吴义锖 | A kind of building monitoring sheet metal thickness detection device |
CN112945168A (en) * | 2021-04-25 | 2021-06-11 | 沈阳中光电子有限公司 | Thickness detection device |
CN115889883A (en) * | 2022-06-19 | 2023-04-04 | 江苏浩恩机床有限公司 | Plate shearing machine with detect protection architecture |
-
2014
- 2014-02-27 CN CN201420085107.6U patent/CN203824545U/en not_active Expired - Lifetime
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104482889A (en) * | 2014-12-28 | 2015-04-01 | 武汉联创恒业科技有限公司 | Detection device for detecting plate thickness |
CN106705910A (en) * | 2015-08-06 | 2017-05-24 | 佳木斯大学 | Apparatus for detecting thickness of solid ice and snow |
CN105572226A (en) * | 2016-01-27 | 2016-05-11 | 中国大唐集团科学技术研究院有限公司西北分公司 | Measurement method for depositing amount of oxide skin inside boiler pipe |
CN105572226B (en) * | 2016-01-27 | 2018-05-18 | 中国大唐集团科学技术研究院有限公司西北分公司 | A kind of boiler tube internal oxidition skin deposits measuring method |
CN106441069A (en) * | 2016-12-05 | 2017-02-22 | 江苏理工学院 | Device for measuring thickness of thin plate and detection method |
CN106441069B (en) * | 2016-12-05 | 2019-01-22 | 江苏理工学院 | A kind of device and detection method measuring lamella thickness |
CN106969716A (en) * | 2017-03-29 | 2017-07-21 | 江苏亚威机床股份有限公司 | A kind of sheet thickness detection means |
CN108050971A (en) * | 2017-11-23 | 2018-05-18 | 吴义锖 | A kind of building monitoring sheet metal thickness detection device |
CN112945168A (en) * | 2021-04-25 | 2021-06-11 | 沈阳中光电子有限公司 | Thickness detection device |
CN115889883A (en) * | 2022-06-19 | 2023-04-04 | 江苏浩恩机床有限公司 | Plate shearing machine with detect protection architecture |
CN115889883B (en) * | 2022-06-19 | 2023-12-05 | 江苏浩恩机床有限公司 | Plate shearing machine with detect protection architecture |
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