CN203817589U - Special welding equipment of intercooler - Google Patents
Special welding equipment of intercooler Download PDFInfo
- Publication number
- CN203817589U CN203817589U CN201420168808.6U CN201420168808U CN203817589U CN 203817589 U CN203817589 U CN 203817589U CN 201420168808 U CN201420168808 U CN 201420168808U CN 203817589 U CN203817589 U CN 203817589U
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- support
- welding
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- crossbeam
- air cooler
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Abstract
The utility model relates to a special welding equipment of an intercooler, which comprises a machine base, an automatic wire feeding welding machine, a welding gun adjusting mechanism, an infrared ray illuminator, a clamping device and a control mechanism which are arranged on the machine base; an automatic working platform is arranged on the machine base; the clamping device is mounted and arranged on the automatic working table; the automatic wire feeding welding machine comprises a pair of welding machines, which are distributed in parallel on the side walls of the machine base; the clamping device is used for fixing a workpiece provided with two parallel welding seams. According to the special welding equipment of the intercooler, two welding guns are adopted, correction can be realized through the infrared ray, and two parallel welding seams can be welded simultaneously at one time, so that the welding efficiency is high, the operation is effortless, simple and convenient, the welded seams are straight and aesthetically pleasing, and the welding reliability is high.
Description
Technical field
The utility model belongs to equipment manufacturing technology field, particularly a kind of special welding equipment of charge air cooler.
Background technology
For engine with supercharger, charge air cooler is the important composition parts of pressure charging system.No matter be mechanically-sapercharged engine or turbocharged engine, all need between booster and engine air inlet tube, charge air cooler be installed.
Why turbo charged engine can have larger power than common engine, and wherein one of reason is exactly that the efficiency of its ventilation is higher than the natural inflow of general engine.After air enters turbocharging, its temperature can significantly raise, and density is corresponding uprising also, and charge air cooler plays the effect of cooling-air just, and high temperature air is cooling through charge air cooler, then enters in engine.Allow the high temperature air after supercharging directly enter engine if lack charge air cooler, can damage the phenomenon of even dead fire because too high temperature of air causes engine.For the adverse effect that the atmosphere temperature rising solving after supercharging causes, therefore need to install charge air cooler additional and reduce intake air temperature.
Between intercooler chip body and air chamber, weld, General welding technique is to carry out argon arc welding by hand by artificial completely at present, and efficiency is low, poor air-tightness, and weld seam is not attractive in appearance, must affect the cooling efficiency to engine.
The existence of above-mentioned defect, is necessary the solder technology between existing intercooler chip body and air chamber further perfect.
Summary of the invention
The utility model carries out argon arc welding by artificial completely by hand for the welding solving between existing intercooler chip body and air chamber, and efficiency is low, the inaesthetic problem of weld seam, and it is high to propose a kind of welding efficiency, operate easily easyly, it is attractive in appearance that weld seam is straight, welds the special welding equipment of reliable charge air cooler.
The utility model is realized by following scheme:
The special welding equipment of a kind of charge air cooler of the present utility model, comprises support and is arranged on automatic wire feeding welder, welding gun adjusting mechanism, infrared light emission device, clamping device and the controlling organization on support; Described support is provided with automatic worktable, and described clamping device is installed on described automatic worktable;
Described automatic wire feeding welder comprises a butt welding machine, the parallel sidewall that is laid in support of a described butt welding machine; Described clamping device fixedly has the workpiece of two parallel weld seams.
On described support, be also provided with frame, described frame comprises a column, crossbeam and support; Described column is fixed on automatic worktable both sides, and described crossbeam is installed on column, and described support is installed on crossbeam.
Described automatic wire feeding welder also comprises welding gun and automatic feeding device, described welding gun be match with welding machine and be electrically connected with it a pair of, fixed symmetrical is arranged at the crossbeam place on support, from crossbeam to downward-extension setting, and approaches the end face of the automatic worktable on support; Described automatic feeding device is also a pair of, matches with welding machine, and symmetry is installed in the column sidewall on support.
Described welding gun adjusting mechanism comprises to be adjusted motor and adjusts button, and described adjustment motor is provided with two that match with welding machine, and symmetry is installed in the two ends of the crossbeam on support; Described adjustment button includes groove and is located at the button in groove, has and adjusts a pair of that motor matches, and symmetry is installed in the end of the automatic worktable of described support.
Described infrared light emission device is arranged on the support of described support, and adapts with the position of the weld seam of workpiece.
Described controlling organization is electrical control mechanism, comprises program control panel and action button.
Beneficial effect:
The special welding equipment of a kind of charge air cooler of the present utility model, adopts two welding guns, and infrared ray is proofreaied and correct, and once welds two parallel weld seams simultaneously, and welding efficiency is high, operate easily easyly, and it is attractive in appearance that weld seam is straight, and welding reliably.
Brief description of the drawings
Fig. 1 is the structural representation of the special welding equipment of a kind of charge air cooler of the utility model;
Fig. 2 is another structural representation of the special welding equipment of a kind of charge air cooler of the utility model;
Fig. 3 is the working state figure of the special welding equipment of a kind of charge air cooler of the utility model.
Detailed description of the invention
As shown in Figure 1 to Figure 3, the special welding equipment of charge air cooler of the present utility model, comprises support 1, automatic wire feeding welder 2, welding gun adjusting mechanism 3, infrared light emission device 4, clamping device 5 and controlling organization 6.
Support 1 is roughly rectangular structure, is provided with automatic worktable 11 and frame 12 above; Frame 12 comprises a column 121, crossbeam 122 and support 123; This column 121 is fixed on the both sides of automatic worktable 11, and crossbeam 122 is installed on this column 121, and support 123 is installed on crossbeam 122.
Automatic wire feeding welder 2 comprises welding machine 21, welding gun 22 and automatic feeding device 23;
Wherein welding machine 21 is a pair of, the parallel sidewall that is laid in support 1;
Welding gun 22 for match with welding machine 21 and be electrically connected with it a pair of, these Butt welding gun 22 symmetries are fixedly arranged on crossbeam 122 places of support 1, and from crossbeam 122 to downward-extension setting, and approach the end face of the automatic worktable 11 on support 1;
Automatic feeding device 23 is also a pair of, and symmetry is installed in column 121 sidewalls of support 1, matches with welding machine 21, and wire feed is to welding machine 21 respectively.
Welding gun adjusting mechanism 3 comprises to be adjusted motor 31 and adjusts button 32; Adjust motor 31 and be provided with two that match with welding machine 21, symmetry is installed in crossbeam 122 two ends of frame 11; Adjust button 32 and be roughly rectangular structure, include groove and be located at the button in groove, have and adjust a pair of that motor 31 matches, symmetry is installed in the end of the automatic worktable 11 of support 1.
Infrared light emission device 4 is arranged on the support 123 of support 1, and adapts with the position of the weld seam of workpiece 7.
Clamping device 5 is arranged on the automatic worktable 11 of support 1, for clamping workpiece 7.In the present embodiment, this clamping device 5 is rectangular structure, and the two side of the setting vertically that comprise bottom, is connected with bottom, the two side being disposed radially, for holding workpiece 7, make workpiece 7 with automatic worktable 11 axial translations on axial two side.
Controlling organization 6 is electrical control mechanism, comprises program control panel 61 and action button 62, in order to control automatic worktable 11 axial translations of support 1, thereby drives workpiece 7 to realize axial translation.
Job description:
After the intercooler chip body of pre-welding and air chamber spot welding is fixing, be placed on the special tooling of equipment, adjust the location of workpiece along infrared ray direction, finish working procedure, press starting switch, welding gun automatic arc striking, automatic worktable by the program of establishment automatically along the automatic welding work of having moved of infrared ray parallel direction.
In the time that infrared ray photophore checks out that the workpiece with two balance weld seams departs from, can adjust by adjusting the adjustment button of motor the position of welding gun, make two parallel weld seams welding attractive in appearance firmly.
The special welding equipment of a kind of charge air cooler of the present utility model, adopts two welding guns, and infrared ray is proofreaied and correct, and once welds two parallel weld seams simultaneously, and welding efficiency is high, operate easily easyly, and it is attractive in appearance that weld seam is straight, and welding reliably.
Claims (4)
1. a special welding equipment for charge air cooler, comprises support and is arranged on automatic wire feeding welder, welding gun adjusting mechanism, infrared light emission device, clamping device and the controlling organization on support; Described support is provided with automatic worktable, and described clamping device is installed on described automatic worktable; It is characterized in that:
Described automatic wire feeding welder comprises a butt welding machine, the parallel sidewall that is laid in support of a described butt welding machine; Described clamping device fixedly has the workpiece of two parallel weld seams;
Described automatic wire feeding welder also comprises welding gun and automatic feeding device, described welding gun be match with welding machine and be electrically connected with it a pair of, fixed symmetrical is arranged at the crossbeam place on support, from crossbeam to downward-extension setting, and approaches the end face of the automatic worktable on support; Described automatic feeding device is also a pair of, matches with welding machine, and symmetry is installed in the column sidewall on support;
Described welding gun adjusting mechanism comprises to be adjusted motor and adjusts button, and described adjustment motor is provided with two that match with welding machine, and symmetry is installed in the two ends of the crossbeam on support; Described adjustment button includes groove and is located at the button in groove, has and adjusts a pair of that motor matches, and symmetry is installed in the end of the automatic worktable of support.
2. the special welding equipment of charge air cooler as claimed in claim 1, is characterized in that: on described support, be also provided with frame, described frame comprises a column, crossbeam and support; Described column is fixed on automatic worktable both sides, and described crossbeam is installed on column, and described support is installed on crossbeam.
3. the special welding equipment of charge air cooler as claimed in claim 2, is characterized in that: described infrared light emission device is arranged on the support of described support, and adapts with the position of the weld seam of workpiece.
4. the special welding equipment of charge air cooler as claimed in claim 1, is characterized in that: described controlling organization is electrical control mechanism, comprises program control panel and action button.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420168808.6U CN203817589U (en) | 2014-04-09 | 2014-04-09 | Special welding equipment of intercooler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420168808.6U CN203817589U (en) | 2014-04-09 | 2014-04-09 | Special welding equipment of intercooler |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203817589U true CN203817589U (en) | 2014-09-10 |
Family
ID=51473130
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420168808.6U Expired - Fee Related CN203817589U (en) | 2014-04-09 | 2014-04-09 | Special welding equipment of intercooler |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203817589U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104493328A (en) * | 2014-12-02 | 2015-04-08 | 江苏武进不锈股份有限公司 | Infrared alignment pipe welding equipment |
| CN104551428A (en) * | 2014-12-30 | 2015-04-29 | 宁夏天地奔牛实业集团有限公司 | Efficient straight seam welding method |
| CN104874933A (en) * | 2015-05-22 | 2015-09-02 | 佛山市南海蕾特汽车配件有限公司 | Intercooler automatic welding method and welding equipment implementing same |
| CN112505284A (en) * | 2020-11-23 | 2021-03-16 | 重庆公共运输职业学院 | Quick detection device of job site large-scale bridge bracket damage |
-
2014
- 2014-04-09 CN CN201420168808.6U patent/CN203817589U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104493328A (en) * | 2014-12-02 | 2015-04-08 | 江苏武进不锈股份有限公司 | Infrared alignment pipe welding equipment |
| CN104493328B (en) * | 2014-12-02 | 2016-11-30 | 江苏武进不锈股份有限公司 | Infrared ray alignment tubing welding equipment |
| CN104551428A (en) * | 2014-12-30 | 2015-04-29 | 宁夏天地奔牛实业集团有限公司 | Efficient straight seam welding method |
| CN104874933A (en) * | 2015-05-22 | 2015-09-02 | 佛山市南海蕾特汽车配件有限公司 | Intercooler automatic welding method and welding equipment implementing same |
| CN104874933B (en) * | 2015-05-22 | 2018-01-12 | 佛山市南海蕾特汽车配件有限公司 | A kind of charge air cooler automatic soldering method and the welding equipment for implementing this method |
| CN112505284A (en) * | 2020-11-23 | 2021-03-16 | 重庆公共运输职业学院 | Quick detection device of job site large-scale bridge bracket damage |
| CN112505284B (en) * | 2020-11-23 | 2022-08-05 | 重庆公共运输职业学院 | Quick detection device of job site large-scale bridge bracket damage |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140910 Termination date: 20150409 |
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| EXPY | Termination of patent right or utility model |