CN203808973U - Visual monitoring system for omni-bearing operation of rotary drilling rig - Google Patents
Visual monitoring system for omni-bearing operation of rotary drilling rig Download PDFInfo
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- CN203808973U CN203808973U CN201420151482.6U CN201420151482U CN203808973U CN 203808973 U CN203808973 U CN 203808973U CN 201420151482 U CN201420151482 U CN 201420151482U CN 203808973 U CN203808973 U CN 203808973U
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- angle camera
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- rotary drilling
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- 238000005553 drilling Methods 0.000 title claims abstract description 65
- 230000000007 visual effect Effects 0.000 title claims abstract description 17
- 238000012544 monitoring process Methods 0.000 title abstract description 7
- 238000000034 method Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000011664 signaling Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
The utility model provides a visual monitoring system for the omni-bearing operation of a rotary drilling rig. The visual monitoring system comprises a wide-angle camera group, an image processing module, a data acquisition module, a controller, a display module and a power module, wherein the wide-angle camera group is connected with the image processing module; the data acquisition module is connected with a control handle of the rotary drilling rig; the image processing module and the data acquisition module are connected with the controller; the display module and the power module are connected with the controller. The system is simple in structure and convenient to operate; working images of the rotary drilling rig can be monitored in all directions by a plurality of wide-angle cameras, and control signals of the control handle are used for displaying the images shot by the corresponding wide-angle cameras in real time, so that the workload of an operator is improved, and the working safety coefficient of the rotary drilling rig is also improved.
Description
Technical field
The utility model relates to a kind of visual monitor system for the comprehensive operation of rotary drilling rig.
Background technology
As one of the most frequently used large-scale engineering machinery, rotary drilling rig is in operation and walking process, and it is very important that the safety of complete machine seems.Because sight line is subject to the limitation at blocking of fuselage and visual angle, operator can not be observed the working condition that obtains loom exactly, may occur maloperation, has very large potential safety hazard.
Part rotary drilling rig adopts a plurality of speculums to reduce even dead zone-eliminating, and such mode exists installs the drawbacks such as complicated, fragile, observation is inconvenient; Another part rig is taked the mode of operation of multi-person synergy operation, and under this pattern, the ground personnel that issue an order also have sight line blind area, and operator differs and hears in time or see surely commander's instruction that ground staff sends.Also have part rotary drilling rig that video monitoring system has been installed, but have the following disadvantages:
1) existing surveillance only monitors indivedual positions such as equipment afterbody, elevator conventionally, exists and monitors blind area;
2) a plurality of camera monitoring images need show on same screen, and existing video monitoring system has split screen to show and two kinds of supervision methods of manual switching display frame; When split screen shows, the whole displaying contents of screen is numerous and diverse, and single picture is little, and picture detail is difficult to clear embodiment; Because of needs operator, constantly frequently image switching is inapplicable when equipment is worked continuously for manual switching display frame mode.
Utility model content
The utility model provides a kind of visual monitor system for the comprehensive operation of rotary drilling rig, its object is, there is blind area in the rotary drilling rig work in prior art that overcomes, monitored picture display operation is complicated, is difficult to obtain the picture rich in detail that facilitates rotary drilling rig work.
A visual monitor system for the comprehensive operation of rotary drilling rig, comprises wide-angle camera group, image processing module, data acquisition module, controller, display module and power module; Described wide-angle camera group is connected with image processing module, and described data acquisition module is connected with the joystick of rotary drilling rig, and described image processing module is all connected with controller with data acquisition module, and described display module is all connected with controller with power module.
Described wide-angle camera group comprise be arranged on rotary drilling rig for the first wide-angle camera of the unit head top of holing, be arranged on the hoisting mechanism top of rotary drilling rig the second wide-angle camera, be arranged on rotary drilling rig chassis telescopic outrigger end the 3rd wide-angle camera and be arranged on the 4th wide-angle camera on rotary drilling rig top.
Described the first wide-angle camera is used for taking the real-time borehole image of rotary drilling rig;
Described the second wide-angle camera is for taking the working condition image of the lifting of rotary drilling rig steel wire rope and decentralization process wiring and elevator;
Described the 3rd wide-angle camera is for taking the flexible working condition image of base plate of rotary drill rig and supporting leg;
Described the 4th wide-angle camera is for taking the overall working condition chart picture of rotary drilling rig surrounding from rotary drilling rig top;
Described wide-angle camera group also comprises the 5th wide-angle camera, the 6th wide-angle camera, the 7th wide-angle camera and the 8th wide-angle camera that is arranged on respectively both sides, rotary drilling rig top and fuselage both sides;
Described the 5th wide-angle camera and the 8th wide-angle camera are for taking the work sheet picture in rotary drilling rig left side;
Described the 6th wide-angle camera and the 7th wide-angle camera are for taking the work sheet picture on rotary drilling rig right side.
The visual monitor method of the comprehensive operation of rotary drilling rig, detailed process is as follows:
Adopt the described visual monitor system for the comprehensive operation of rotary drilling rig, the image during work of wide-angle camera group Real-time Collection rotary drilling rig, select image display pattern, when selecting manual switchover channel, the image that display module shows is the image that the wide-angle camera of manually selection gathers; When selecting automatic switchover channel, the operation signal that the joystick of data collecting module collected rotary drilling rig sends, controller selects image transmitting to the display module of the wide-angle camera collection of setting to show in real time according to the operation signal of the rotary drilling rig of data acquisition module block movement.
The described operation signal sending according to the joystick of rotary drilling rig selects the wide-angle camera of setting as follows:
1) operation signal is astern signal, and controller selects the image of the 5th wide-angle camera and the 6th wide-angle camera collection to be sent to display module demonstration;
2) operation signal is left rotaring signal, and controller selects the image of the 5th wide-angle camera and the 8th wide-angle camera collection to be sent to display module demonstration;
3) operation signal is right turn signal, and controller selects the image of the 6th wide-angle camera and the 7th wide-angle camera collection to be sent to display module demonstration;
4) operation signal is chassis control signal, and controller selects the image of the 3rd wide-angle camera collection to be sent to display module demonstration;
5) operation signal is for creeping into signal, and controller selects the image of the first wide-angle camera collection to be sent to display module demonstration;
6) operation signal is amplitude-change signalling, and controller selects the image of the second wide-angle camera collection to be sent to display module demonstration;
7) operation signal is vertical mast signal, and controller selects the image of the 4th wide-angle camera collection to be sent to display module demonstration.
Beneficial effect
The utility model provides a kind of visual monitor system for the comprehensive operation of rotary drilling rig, comprises wide-angle camera group, image processing module, data acquisition module, controller, display module and power module; Described wide-angle camera group is connected with image processing module, and described data acquisition module is connected with the joystick of rotary drilling rig, and described image processing module is all connected with controller with data acquisition module, and described display module is all connected with controller with power module.This system architecture is simple, easy to operate, a plurality of wide-angle cameras can look like to carry out conduct monitoring at all levels to the work sheet of rotary drilling rig, utilize the control signal of joystick to show in real time the image that corresponding wide-angle camera is taken, reduced the workload of operator, improve operating personnel's operating efficiency, also improved rotary drilling rig trouble free service coefficient.
Accompanying drawing explanation
Fig. 1 is the scheme of installation of wide-angle camera in the utility model;
Fig. 2 is arranged on the scheme of installation of the wide-angle camera of rotary drilling rig both sides in the utility model;
Fig. 3 is structured flowchart of the present utility model;
Label declaration: 1-the first wide-angle camera; 2-the second wide-angle camera; 3-the 3rd wide-angle camera; 4-the 4th wide-angle camera; 5-the 5th wide-angle camera; 6-the 6th wide-angle camera; 7-the 7th wide-angle camera; 8-the 8th wide-angle camera.
The specific embodiment
As shown in Figure 1-Figure 3, a kind of visual monitor system for the comprehensive operation of rotary drilling rig, comprises wide-angle camera group, image processing module, data acquisition module, controller, display module and power module; Described wide-angle camera group is connected with image processing module, and described data acquisition module is connected with the joystick of rotary drilling rig, and described image processing module is all connected with controller with data acquisition module, and described display module is all connected with controller with power module.
Described wide-angle camera group comprise be arranged on rotary drilling rig for the first wide-angle camera 1 of the unit head top of holing, be arranged on the hoisting mechanism top of rotary drilling rig the second wide-angle camera 2, be arranged on rotary drilling rig chassis telescopic outrigger end the 3rd wide-angle camera 3 and be arranged on the 4th wide-angle camera 4 on rotary drilling rig top.
Described the first wide-angle camera is used for taking the real-time borehole image of rotary drilling rig;
Described the second wide-angle camera is for taking the working condition image of the lifting of rotary drilling rig steel wire rope and decentralization process wiring and elevator;
Described the 3rd wide-angle camera is for taking the flexible working condition image of base plate of rotary drill rig and supporting leg;
Described the 4th wide-angle camera is for taking the overall working condition chart picture of rotary drilling rig surrounding from rotary drilling rig top;
Described wide-angle camera group also comprises the 5th wide-angle camera 5, the 6th wide-angle camera 6, the 7th wide-angle camera 7 and the 8th wide-angle camera 8 that is arranged on respectively both sides, rotary drilling rig top and fuselage both sides;
Described the 5th wide-angle camera and the 8th wide-angle camera are for taking the work sheet picture in rotary drilling rig left side;
Described the 6th wide-angle camera and the 7th wide-angle camera are for taking the work sheet picture on rotary drilling rig right side.
The visual monitor method of the comprehensive operation of rotary drilling rig, detailed process is as follows:
Adopt the described visual monitor system for the comprehensive operation of rotary drilling rig, the image during work of wide-angle camera group Real-time Collection rotary drilling rig, select image display pattern, when selecting manual switchover channel, the image that display module shows is the image that the wide-angle camera of manually selection gathers; When selecting automatic switchover channel, the operation signal that the joystick of data collecting module collected rotary drilling rig sends, controller selects image transmitting to the display module of the wide-angle camera collection of setting to show in real time according to the operation signal of the rotary drilling rig of data acquisition module block movement.
The described operation signal sending according to the joystick of rotary drilling rig selects the wide-angle camera of setting as follows:
1) operation signal is astern signal, and controller selects the image of the 5th wide-angle camera and the 6th wide-angle camera collection to be sent to display module demonstration;
2) operation signal is left rotaring signal, and controller selects the image of the 5th wide-angle camera and the 8th wide-angle camera collection to be sent to display module demonstration;
3) operation signal is right turn signal, and controller selects the image of the 6th wide-angle camera and the 7th wide-angle camera collection to be sent to display module demonstration;
4) operation signal is chassis control signal, and controller selects the image of the 3rd wide-angle camera collection to be sent to display module demonstration;
5) operation signal is for creeping into signal, and controller selects the image of the first wide-angle camera collection to be sent to display module demonstration;
6) operation signal is amplitude-change signalling, and controller selects the image of the second wide-angle camera collection to be sent to display module demonstration; 7) operation signal is vertical mast signal, and controller selects the image of the 4th wide-angle camera collection to be sent to display module demonstration.
Claims (3)
1. for a visual monitor system for the comprehensive operation of rotary drilling rig, it is characterized in that, comprise wide-angle camera group, image processing module, data acquisition module, controller, display module and power module; Described wide-angle camera group is connected with image processing module, and described data acquisition module is connected with the joystick of rotary drilling rig, and described image processing module is all connected with controller with data acquisition module, and described display module is all connected with controller with power module.
2. the visual monitor system for the comprehensive operation of rotary drilling rig according to claim 1, it is characterized in that, described wide-angle camera group comprise be arranged on rotary drilling rig for the first wide-angle camera of the unit head top of holing, be arranged on the hoisting mechanism top of rotary drilling rig the second wide-angle camera, be arranged on rotary drilling rig chassis telescopic outrigger end the 3rd wide-angle camera and be arranged on the 4th wide-angle camera on rotary drilling rig top.
3. the visual monitor system for the comprehensive operation of rotary drilling rig according to claim 2, it is characterized in that, described wide-angle camera group also comprises the 5th wide-angle camera, the 6th wide-angle camera, the 7th wide-angle camera and the 8th wide-angle camera that is arranged on respectively both sides, rotary drilling rig top and fuselage both sides.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420151482.6U CN203808973U (en) | 2014-03-31 | 2014-03-31 | Visual monitoring system for omni-bearing operation of rotary drilling rig |
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CN201420151482.6U CN203808973U (en) | 2014-03-31 | 2014-03-31 | Visual monitoring system for omni-bearing operation of rotary drilling rig |
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CN201420151482.6U Expired - Lifetime CN203808973U (en) | 2014-03-31 | 2014-03-31 | Visual monitoring system for omni-bearing operation of rotary drilling rig |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110173214A (en) * | 2019-06-28 | 2019-08-27 | 北京三一智造科技有限公司 | Display device for gestures and rotary drilling rig |
-
2014
- 2014-03-31 CN CN201420151482.6U patent/CN203808973U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110173214A (en) * | 2019-06-28 | 2019-08-27 | 北京三一智造科技有限公司 | Display device for gestures and rotary drilling rig |
CN110173214B (en) * | 2019-06-28 | 2020-12-11 | 北京三一智造科技有限公司 | Posture display device and rotary drilling rig |
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Granted publication date: 20140903 |
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CX01 | Expiry of patent term |