CN203782734U - Precast concrete bearing platform with reserved foundation ring hole and pile socket ring hole - Google Patents
Precast concrete bearing platform with reserved foundation ring hole and pile socket ring hole Download PDFInfo
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- CN203782734U CN203782734U CN201420116211.7U CN201420116211U CN203782734U CN 203782734 U CN203782734 U CN 203782734U CN 201420116211 U CN201420116211 U CN 201420116211U CN 203782734 U CN203782734 U CN 203782734U
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- 239000011178 precast concrete Substances 0.000 title claims abstract description 46
- 239000004567 concrete Substances 0.000 claims abstract description 80
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 40
- 239000010959 steel Substances 0.000 claims abstract description 40
- 238000010276 construction Methods 0.000 abstract description 31
- 238000000034 method Methods 0.000 abstract description 7
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 230000003014 reinforcing effect Effects 0.000 description 19
- 210000003205 muscle Anatomy 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000009415 formwork Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 238000009933 burial Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 210000004262 dental pulp cavity Anatomy 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
The utility model provides a precast concrete bearing platform with a reserved foundation ring hole and a pile socket ring hole. The reserved foundation ring hole coaxial with a concrete body is formed in the center of the top surface of the concrete body of the precast concrete bearing platform, and the reserved pile socket ring hole penetrating through the top surface and the bottom surface of the concrete body is formed in the edge of the concrete body. A plurality of connecting steel beams are arranged between the inner ring surface and the outer ring surface of the reserved pile socket ring hole in a circumferential direction, and the reserved pile socket hole is formed in the part, between adjacent connecting steel beams, of the reserved pile socket ring hole. Compared with the multiple-pile foundation construction scheme used in an existing offshore wind turbine generator, the precast concrete bearing platform eliminates an offshore mold mounting and dismounting procedure, can complete binding of plenty of offshore on-site steel bars in a precast factory at the same time, greatly improves the construction efficiency, saves the offshore bearing platform construction time, and meanwhile reduces the construction cost.
Description
Technical field
The utility model belongs to towering structure infrastructure technologies field in offshore wind farm construction project, the precast concrete cushion cap that relates to a kind of reserved basic annular distance and stake nest annular distance, is applicable to support the foundation structures such as such as wind-power generating unit tower, offshore boosting station, electric power line pole tower.
Background technology
Along with the Devoting Major Efforts To Developing of clean energy resource, China's offshore wind farm is about to welcome Large scale construction climax.Wherein, offshore wind farm unit basic engineering technology is the key link in wind-powered electricity generation engineering, the features such as the loads such as, wave large for China coastal seas marine site extreme wind speeds and environmental hazard synergy, the weak complexity of ground, execution conditions limitation, the many pile foundations of tradition are first driven piles, but the construction in cushion cap is all at sea, needing waterproof steel jacket box,, there is the problems such as work progress complexity, cycle be long in reinforcing bar binding, built-in fitting and leveling.The prefabricated assembled many pile foundations of offshore wind farm can reduce Potential Working Time For Operation At Sea, but wind-powered electricity generation unit requires stricter to basic planeness.
For this reason, improvement and bring new ideas multi-pile base of marine wind power generator set structural shape and undertake the construction of (installation) method, to reduce construction volume, to improve efficiency of construction, reduces construction cost.
Utility model content
The purpose of this utility model is to provide the precast concrete cushion cap of a kind of reserved basic annular distance and stake nest annular distance, and it is a kind of novel wind generator group base configuration, to reduce construction volume, improve efficiency of construction, improve workmanship and to reduce construction cost.
For reaching above-mentioned purpose, the utility model provides the precast concrete cushion cap of a kind of reserved basic annular distance and stake nest annular distance, comprise concrete bodies, its special character is, the end face center of described concrete bodies is provided with the reserved basic annular distance coaxial with this concrete bodies, the edge of this concrete bodies is provided with and penetrates the end face of this concrete bodies and the reserved stake nest annular distance of bottom surface, between the inside and outside anchor ring of this reserved stake nest annular distance, be provided with multiple connection girder steels along circumferential arrangement, the reserved stake nest annular distance part between adjacent connection girder steel forms reserved stake nest hole.
Above-mentioned multiple connection girder steel is along circumferentially evenly arranging.
Above-mentioned connection girder steel place plane is lower than the bottom surface of described reserved basic annular distance.
On the lateral surface of above-mentioned concrete bodies, be evenly equipped with multiple hangers on the inner hole wall of reserved stake nest annular distance.
The utility model has the advantages that: by land fabrication concrete bearing platform (concrete bearing platform casing), utilize concrete bearing platform to replace traditional steel jacket box, precast concrete cushion cap casing has served as concrete blinding is again important bearing structure simultaneously, adopt assembling many pile foundations mounting method (fabricated many pile foundation constructions scheme), compared with many pile foundations (High-Rise Pile Cap Foundation) constructure scheme using in current offshore wind farm unit, marine formwork and form removal operation are saved, simultaneously can by on-the-spot a large amount of seas reinforcing bar binding by land precast yard complete, greatly improve efficiency of construction, save the Offshore Pile Cap engineering time, reduced construction cost simultaneously.
Below in conjunction with drawings and Examples, the utility model is elaborated.
Brief description of the drawings
Fig. 1 is the precast concrete suspended deck structure schematic diagram of reserved basic annular distance and stake nest annular distance.
Fig. 2 is the cross sectional representation of Fig. 1.
Fig. 3 is tube pile structure schematic diagram.
Fig. 4 is that the precast concrete cushion cap of reserved basic annular distance and stake nest annular distance is lifted on the schematic diagram on foundation pile.
Fig. 5 is the schematic diagram after the installation that completes the many pile foundations of assembling after marine cast-in-place second stage concrete.
Fig. 6 is the structural representation that pre-buried supporting steel plate is installed in the bottom surface in reserved basic hole.
Fig. 7 is the main muscle structural representation in pile tube top.
Description of reference numerals: 1, concrete body; 2, reserved basic annular distance; 3, reserved stake nest annular distance; 4, connect girder steel; 5, reserved stake nest hole; 6, discharge ring; 7, pile tube; 8, end flange; 9, fine-adjustment jack; 10, pile cover; 11, the flat jack of coarse adjustment; 12, reinforcing cage; 13, inner concrete section; 14, extension concrete segment; 15, changeover portion; 16, pre-buried supporting steel plate; 17, end circumference of flange.
Detailed description of the invention
Fig. 1,2 is depicted as the precast concrete cushion cap of a kind of reserved basic annular distance and stake nest annular distance, comprise concrete bodies 1, the end face center of concrete bodies 1 is provided with the reserved basic annular distance 2 coaxial with this concrete bodies 1, the edge of this concrete bodies 1 is provided with the reserved stake nest annular distance 3(that penetrates the end face of this concrete bodies 1 and bottom surface the best is evenly set), between the inside and outside anchor ring of this reserved stake nest annular distance 3, be provided with multiple connection girder steels 4 along circumferential arrangement, reserved stake nest annular distance 3 parts between adjacent connection girder steel 4 form reserved stake nest hole 5; On the lateral surface of concrete bodies 1, be evenly equipped with multiple hangers on the inner hole wall of reserved stake nest annular distance 3.(shown in Fig. 1,2, concrete bodies 1 is circular concrete body.）
High-visible by Fig. 2, multiple connection girder steels 4 circumferentially evenly arrange along concrete bodies 1, and as seen from Figure 1, connect the bottom surface of girder steel 4 place planes lower than reserved basic annular distance 2.
By land fabrication concrete bearing platform casing (being called for short precast concrete cushion cap in the present embodiment), utilize concrete bearing platform casing to replace traditional steel jacket box, precast concrete cushion cap casing has served as concrete blinding is again important bearing structure simultaneously, marine formwork and form removal operation are saved, simultaneously can by on-the-spot a large amount of seas reinforcing bar binding by land precast yard complete, greatly improve efficiency of construction, save the Offshore Pile Cap engineering time, reduced construction cost simultaneously, and this precast concrete cushion cap casing is simple in structure, make easily.
The present embodiment provides a kind of method of undertaking the construction of of the many pile foundations of assembling based on above-mentioned precast concrete cushion cap simultaneously, comprises the following steps:
1), completing foundation pile installs, as shown in Figure 3, be placed in outside pile tube 7 in the interior epimere part that reinforcing cage 12 and this reinforcing cage 12 are set of mounted each pile tube 7, again to the interior concreting of this reinforcing cage 12, form inner concrete section 13, extend to the extension concrete segment 14 outside pile tube 7 tops, changeover portion 15 between inner concrete section 13 and extension concrete segment 14, then outside this extension concrete segment 14 and the pile tube 7 sheathed pile covers 10 in top, the flat jack 11 of coarse adjustment is finally vertically set at the top of this pile cover 10;
2), hoisting prefabricated concrete bearing platform, each reserved stake nest hole 5 of each pile tube 7 alignings, each connection girder steel 4 are pressed on the flat jack 11 of each coarse adjustment, constraint precast concrete cushion cap, and realize the coarse adjustment of precast concrete cushion cap flat by the stroke of adjusting the flat jack 11 of each coarse adjustment;
3), as shown in Figure 4, in the reserved interior installation discharge ring 6 of basic annular distance 2, and realize the leveling to discharge ring 6 by the discharge ring support leveling frame being arranged between discharge ring 6 and the bottom surface of reserved basic annular distance 2;
4), as shown in Figure 5, after the leveling precision of discharge ring 6 meets the demands, to reserved basic annular distance 2, reserved stake nest annular distance 3 interior concretings (marine cast-in-place second stage concrete), making whole foundation pile and precast concrete cushion cap cast-in-place is an entirety, completes undertaking the construction of of the many pile foundations of assembling.
Here the pile tube 7 of selecting be steel pipe pile or or steel tube concrete pile, as shown in Figure 3, the height h>=1.5d of inner concrete section 13, d is pile tube diameter; Pile tube 7 stretches into the length l >d in pile cover 10; The height l0>35 d of extension concrete segment 14
s, d
sfor bar diameter;
The pile tube at precast concrete cushion cap bottom place is apart from the distance k>0.4d of the side of precast concrete cushion cap; The length that pile tube 7 gos deep into precast concrete cushion cap bottom is at least 100mm, is as the criterion to meet the force request such as pull out force, shearing, generally, by calculative determination, is specifically calculated as conventional known technology, repeats no more herein.
Whole foundation pile (all pile tubes 7 and on the flat jack 11 of coarse adjustment) cast-in-place with precast concrete cushion cap be when entirety to answer one-time-concreting moulding.
Above-mentioned steps 2) detailed process be: with 1000 t(tons) crane barge mentions precast concrete cushion cap, make precast concrete cushion cap bottom higher than 1～1.5 m left and right, pipe pile top, make reserved stake nest hole 5 aim at after every root canal pile simultaneously, slowly, at the uniform velocity transfer precast concrete cushion cap, after the flat jack of coarse adjustment that presses pipe pile top until the pre-buried connection girder steel 4 in precast concrete cushion cap, survey crew is observed the off normal situation of precast concrete cushion cap immediately with total powerstation, at any time result is offered to commanding, realize the adjustment of the levelness to precast concrete cushion cap by regulating the stroke of each the flat jack of stake top place coarse adjustment, and make leveling error be less than 5cm.
The discharge ring relating in step 3) supports leveling frame 6, as shown in Figure 4, comprise end flange 8, be arranged on multiple vertically disposed fine-adjustment jack 9(between bottom surface and reserved basic annular distance 2 bottom surfaces of this end flange 8 referring to Fig. 6, four pre-buried supporting steel plates 16 that are evenly arranged along end circumference of flange 17 are set on the bottom surface of reserved basic annular distance 2, and fine-adjustment jack 9 is vertically mounted on this pre-buried supporting steel plate 16.), and the plurality of fine-adjustment jack 9 circumferential belows that are evenly arranged on end flange 8, edge, the top of fine-adjustment jack 9 connects with end flange 8 by adjusting bolt.Check the levelness of the end face of discharge ring 6 by the similar devices such as laser level, level gauge, adjust bolt by adjustment discharge ring 6 is carried out to leveling, and the leveling error of discharge ring 6 is less than to 5mm.
Should also be noted that in the time of hoisting prefabricated concrete bearing platform, make each suspension centre simultaneously stressed, and should prevent that hanger from producing distortion, the horizontal plane angle of lifting rope and hanger greatly or equal 45 °.Reinforcing bar adopts machining joint, and the percentage that the section area of joint accounts for total cross-sectional area should be less than 50%, meanwhile, on same reinforcing bar, should establish less joint as far as possible.
Before concreting, need complete the work of applying for checking and examination of following the work items: comprise coagulation (the prefabricated cushion cap casing concrete of having built, see Fig. 5) native face cleaning, template, reinforcing bar and built-in fitting etc., carry out by shop detail drawing regulation, after acceptance(check), could start concreting, detailed process is to reserved basic annular distance 2, reserved stake nest annular distance 3 interior concretings (marine cast-in-place second stage concrete, see Fig. 5) front, the inwall reserved joint bar (anchor bar) of the inwall of the reserved basic annular distance 2 of first dabbing and reserved stake nest annular distance 3 or reserved basic annular distance 2 and reserved stake nest annular distance 3, to increase the mechanical snap power of New-old concrete or the adhesive property of enhancing New-old concrete, in the time that second stage concrete is built, arrange the pre-buried temperature tube of special messenger, when temperature tube is pre-buried, temperature tube and reinforcing bar binding are firm, in order to avoid displacement or damage, temperature tube is good with plastic tape cover, colligation is firm, then concreting in lifts (marine cast-in-place second stage concrete), the thickness of every layer concrete is 400mm～500mm, when concreting, answer continuous placing, the intermittent time is no more than 2.5h, and is recorded with insulation covering measure internal-external temperature difference is controlled in 25 degree by thermometric, and should prevent that concrete from producing segregation, the three-graded concrete free-falling that makes aggregate size be less than 80mm is highly no more than 2m.
After completing the on-the-spot second stage concrete of precast concrete cushion cap and building, carry out, after concrete curing, blower fan to be installed.
It should be noted that before hoisting prefabricated concrete bearing platform and should complete the concrete of mounted foundation pile is carried out to maintenance.
Referring to Fig. 3, foundation pile and cushion cap adopt direct burial connection scheme, in inner concrete, establish reinforcing cage (stake core reinforcing cage), after cushion cap leveling in place, build cushion cap inner concrete, each pile foundation and cushion cap are cast-in-place by rear pouring concrete is an entirety, requires concrete to answer one-time-concreting moulding, simultaneously stake top is filled out the reinforcing cage (stake core reinforcing cage) arranging in core concrete (inner concrete) and has been strengthened the anchoring that is connected between foundation pile and cushion cap, realizes foundation pile and cushion cap is rigidly connected.
According to the requirement of " port works Pile Foundation Code " (JTS 167-4-2012), steel pipe pile stretches into the more than 1 times stake of cushion cap footpath.
A main muscle that stretches into the stake top of pile tube 7 in precast concrete cushion cap is illustrated in figure 7 tubaeform, and the angle of main muscle and vertical direction is 30 °～45 °.
In the time that main muscle is plain bar (establishing crotch), anchor into the length of the main muscle in precast concrete cushion cap large or equal 30 times of bar diameter; In the time that main muscle is Ribbed Bar (not establishing crotch), anchor into the length of the main muscle in precast concrete cushion cap large or equal 35 times of bar diameter.
When in stake during apart from a≤3d, d is pile tube 7 diameters, and the steel bar stress of precast concrete cushion cap is evenly arranged in the full duration (referring in the whole planar range of precast concrete cushion cap) of precast concrete cushion cap; When in stake during apart from a > 3d, the steel bar stress of precast concrete cushion cap is evenly arranged within the scope of the 1.5d of pile center, beyond this scope, should arrange that reinforcement ratio is not less than 0.1% distributing bar.
According to above pile tube 7 and cushion cap (precast concrete cushion cap) connection request, at absolute altitude at-3m below 20m(mud face highly upwards to the height of cushion cap bottom, here-20m one specifically exemplifies) perfusion C30 concrete in the steel pipe pile (selecting steel pipe pile is foundation pile) of above scope, steel pipe pile gos deep into 1.75m in precast concrete cushion cap, cushion cap bottom place foundation pile is 900mm>0.4d=0.4 × 1500=600mm apart from cushion cap side distance, meets structure requirement.
Height h >=1.5d=1.5 × the 1500mm=2250mm of inner concrete section 13, meets and connects structure requirement.L=1750 mm>d, meets and connects structure requirement, l
0=920mm>35 d
s=875mm, meets and connects structure requirement.Wherein d is stake footpath; l
0the length of stretching out stake top for stake core longitudinal reinforcement is the height of extension concrete segment 14; L is that a length that stretches into pile cover or crossbeam is the height of changeover portion 15, d
sfor bar diameter.
In sum, be not difficult to find out that many pile foundations of assembling scheme utilizes land fabrication concrete bearing platform (precast concrete cushion cap casing), replaced traditional steel jacket box.Precast concrete cushion cap is concrete blinding, is again important bearing structure simultaneously.Fabricated many pile foundation constructions scheme is compared with many pile foundations (High-Rise Pile Cap Foundation) constructure scheme using in current offshore wind farm unit, marine formwork and form removal operation are saved, simultaneously can by on-the-spot a large amount of seas reinforcing bar binding by land precast yard complete, greatly improve efficiency of construction, save the Offshore Pile Cap engineering time, reduced construction cost simultaneously.Also there are following 3 aspects simultaneously:
(1) quality control: concrete casing has workload to be greatly all placed on land construction, controllable degree is high, do not need the operations such as the underwater concrete back cover, the installation of cushion cap template, box dismounting of steel box routine, avoided many quality, the security risks of water operation, be conducive to quality control;
(2) progress monitoring: traditional many pile foundations offshore construction flow process mainly comprises installation, steel jacket box formwork, reinforcing bar binding, concreting, the steel jacket box form removal of steel pipe pile, assembling.The many pile foundations of assembling adopt precast concrete casing instead of steel casing, and the integral hoisting of concrete casing, is supported on foundation pile top, and the construction of cushion cap steel bar concrete does not need a form removal, simultaneously the inner reinforcing bar binding of Prefabricated Concrete casing mainly by land precast yard complete.Save the reinforcing bar binding time, thereby greatly accelerated offshore construction speed.More traditional many pile foundations can shorten the offshore construction cycle more than 40%.The land fabrication of concrete boxed cofferdam adopts factorial construction and management, can be mass, and can effectively shorten the engineering time, increases input very obvious with the effect of accelerating construction progress;
(3) security control: the prefabricated and site operation of concrete casing is all under anhydrous state, simply easily controls, particularly under marine climate environment, the more condition of bad weather, safe.
The discharge ring 6 more than relating to refers to tower barrel base ring, the circular concrete bodies of concrete bodies 1 general employing.
More than exemplifying is only to illustrate of the present utility model, does not form the restriction to protection domain of the present utility model, within the every and same or analogous design of the utility model all belongs to protection domain of the present utility model.
The parts that the present embodiment does not describe in detail and structure belong to well-known components and common structure or the conventional means of the industry, here not narration one by one.
Claims (4)
1. reserve a precast concrete cushion cap for basic annular distance and stake nest annular distance for one kind, comprise concrete bodies (1), it is characterized in that, the end face center of described concrete bodies (1) is provided with the reserved basic annular distance (2) coaxial with this concrete bodies (1), the edge of this concrete bodies (1) is provided with and penetrates the end face of this concrete bodies (1) and the reserved stake nest annular distance (3) of bottom surface, in this reserved stake nest annular distance (3), between outer ring surface, be provided with multiple connection girder steels (4) along circumferential arrangement, reserved stake nest annular distance (3) part between adjacent connection girder steel (4) forms reserved stake nest hole (5).
2. the precast concrete cushion cap of reserved basic annular distance as claimed in claim 1 and stake nest annular distance, is characterized in that: described multiple connection girder steels (4) are along circumferentially evenly arranging.
3. the precast concrete cushion cap of reserved basic annular distance as claimed in claim 1 or 2 and stake nest annular distance, is characterized in that: described connection girder steel (4) place plane is lower than the bottom surface of described reserved basic annular distance (2).
4. a precast concrete cushion cap for reserved basic annular distance as claimed in claim 1 or 2 and stake nest annular distance, is characterized in that: on the lateral surface of described concrete bodies (1), be evenly equipped with multiple hangers on the inner hole wall of reserved stake nest annular distance (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420116211.7U CN203782734U (en) | 2014-03-14 | 2014-03-14 | Precast concrete bearing platform with reserved foundation ring hole and pile socket ring hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420116211.7U CN203782734U (en) | 2014-03-14 | 2014-03-14 | Precast concrete bearing platform with reserved foundation ring hole and pile socket ring hole |
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| Publication Number | Publication Date |
|---|---|
| CN203782734U true CN203782734U (en) | 2014-08-20 |
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ID=51318936
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| CN201420116211.7U Expired - Lifetime CN203782734U (en) | 2014-03-14 | 2014-03-14 | Precast concrete bearing platform with reserved foundation ring hole and pile socket ring hole |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103912007A (en) * | 2014-03-14 | 2014-07-09 | 中国水电顾问集团西北勘测设计研究院有限公司 | Prefabricated concrete cushion cap preserved with foundation ring hole and pile recess ring hole and mounting method of assembly type multi-pile foundation based on cushion cap |
| CN109339088A (en) * | 2018-10-08 | 2019-02-15 | 贺州通号装配式建筑有限公司 | A kind of low-rise building |
-
2014
- 2014-03-14 CN CN201420116211.7U patent/CN203782734U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103912007A (en) * | 2014-03-14 | 2014-07-09 | 中国水电顾问集团西北勘测设计研究院有限公司 | Prefabricated concrete cushion cap preserved with foundation ring hole and pile recess ring hole and mounting method of assembly type multi-pile foundation based on cushion cap |
| CN103912007B (en) * | 2014-03-14 | 2016-05-25 | 中国电建集团西北勘测设计研究院有限公司 | The installation method of the precast concrete cushion cap of reserved basic annular distance and stake nest annular distance and the many pile foundations of assembled based on this cushion cap |
| CN109339088A (en) * | 2018-10-08 | 2019-02-15 | 贺州通号装配式建筑有限公司 | A kind of low-rise building |
| CN109339088B (en) * | 2018-10-08 | 2023-10-27 | 贺州通号装配式建筑有限公司 | Low-rise building |
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