CN105179183A - Prestressed concrete wind power tower system and construction method thereof - Google Patents
Prestressed concrete wind power tower system and construction method thereof Download PDFInfo
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- CN105179183A CN105179183A CN201510576440.6A CN201510576440A CN105179183A CN 105179183 A CN105179183 A CN 105179183A CN 201510576440 A CN201510576440 A CN 201510576440A CN 105179183 A CN105179183 A CN 105179183A
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Abstract
The invention discloses a prestressed concrete wind power tower system and a construction method thereof. The prestressed concrete wind power tower system is characterized in that the upper end of a tower main body is connected to a wind driven generator; the tower main body is formed by sleeve connection of a concrete tower drum located at the lower part and a steel tower section located at the lower part; the tower main body is tied by prestressed cables for fixation; the prestressed cables comprise vertical prestressed tendons arranged inside the concrete tower drum at the lower part and slant prestressed cables arranged outside the concrete tower drum at the lower part; the upper ends of both the vertical prestressed tendons and the slant prestressed cables are anchored on a flange at the bottom of the steel tower section at the upper part; and the lower ends of the slant prestressed cables are fixedly connected to an anti-pulling foundation, and the lower ends of the vertical prestressed tendons are in anchor connection with a pedestal of the concrete tower drum. The wind power tower system has the beneficial effects that template engineering can be simplified to the maximum extent, the template cost of the tower structure is reduced, the prefabrication work in a factory prefabrication stage can be substantially simplified, and the efficiency of factory prefabrication is improved.
Description
Technical field
The present invention relates to a kind of wind power tower system, particularly a kind of prestressed concrete wind power tower system and method for construction thereof.
Background technique
Wind turbine tower belongs to tower mast structure, and the depth-width ratio of pylon structure own is very large, and the cross section of structure controls with bend-carrying capacity, and pylon more moment of flexure at the bottom of high tower is larger, and tower cross section is also larger.When wind power plant is applied to low wind speed area, in order to obtain reliablely and stablely wind resource, just need higher pylon structure.Current steel tower is due to cost and Rigidity, be not suitable for the wind power generation stepped shelf structure of more than 100m, all adopt top to adopt steel structure bottom to adopt the mixing column shelf structure of prestressed concrete at present for this type of higher pylon structure, or wind turbine tower entirety all adopt prestressed concrete.Cause because pylon is higher bottom to need huge concrete section, bring a lot of problem to the making of pylon structure and installation.
Existing prestressed concrete tower frame, often needs very large sectional dimension could meet the bearing capacity demand of pylon bottom moment in bottom section.No matter be therefore prefabricated in the factory or the prestressed concrete tower frame of cast in situs, all many transportation problem can be produced because of the huge size of bottom section.
Existing pylon structure, no matter be steel pylon or prestressed concrete tower frame, cross section, its underpart is gradual change, and more subaerial position sectional dimension is larger.Because the size of each sections is not identical, no matter be prefabricated in the factory or poured in place concrete pylon, all need to make the many middle template of specification, the Framework Of Steel Reinforcement of plurality of specifications.Equally because sections is more, each sections has needs prefabricated place to cause precast plant very large to the demand in space.
Summary of the invention
The object of this invention is to provide a kind of prestressed concrete wind power tower system and method for construction thereof, the technical problem of the stress performance of pylon structure be solved; Use the moment of flexure that the divergent shape prestressed cable be evenly arranged along pylon periphery produces pylon structure to balance wind power generating set, reduce the moment load that pylon structure bottom is born.
The object of this invention is to provide a kind of prestressed concrete wind power tower system, solve the technical problem that pylon is produced, by applying technology of the present invention, wind power generating set can be disperseed away the huge bending moment load produced bottom pylon structure, thus identical sectional dimension can be adopted in wind power generation stepped shelf structure bottom, to be prefabricated in the factory or poured in place concrete pylon just can all adopt a set of template of same specification just can produce whole pylon, thus greatly reduce the production problem of pylon structure, greatly reduce the formwork cost of pylon structure, save the cost of pylon structure.
For achieving the above object, the invention discloses a kind of prestressed concrete wind power tower system, the upper end of its pylon main body connects wind-driven generator, described pylon main body is socketed to form by the concrete towers cylinder and superposed steel tower segment being positioned at bottom, and described pylon main body is fixed by prestressed cable drawknot.
Described prestressed cable has the vertical prestressing bundle being arranged on concrete towers cylinder inside, bottom and the oblique prestressed cable being arranged on concrete towers cylinder outside, bottom.
The upper end of vertical prestressing bundle and oblique prestressed cable is all anchored on the steel tower segment flange in the bottom of top, and the lower end of oblique prestressed cable is fixedly connected with anti_floating foundation, the lower end of vertical prestressing bundle and the base anchor connection of concrete towers cylinder.
The quantity of described vertical prestressing bundle is no less than 3, and the inwall around concrete towers cylinder is uniformly distributed, and every root vertical prestressing bundle is parallel to concrete towers cylinder inwall.
The quantity of described oblique prestressed cable is no less than 3, is that divergent shape is evenly arranged around concrete towers cylinder outer periphery, and all oblique prestressed cables are identical with the angle of horizontal plane, and angular range is 40 ° ~ 80 °.
The distance of the distance concrete towers cylinder bottom, bottom of described oblique prestressed cable is no more than the blade radius of wind-driven generator.
Described steel tower segment flange in the bottom has the perforation of the fastening piece through anchoring vertical prestressing bundle, the side of steel tower segment flange in the bottom be connect oblique prestressed cable flange outside otic placode.
Otic placode outside the end anchorage of the described oblique prestressed cable flange on steel tower segment flange in the bottom.
Described concrete towers cylinder is isometrical cylinder or not isometrical taper cone barrel.
As described in the method for construction of prestressed concrete wind power tower system, concrete steps are as follows:
Step one, according to the quantity of Mechanics Calculation vertical prestressing bundle and the quantity of oblique prestressed cable and the angle with ground.
Step 2, precast concrete tower cylinder and steel tower segment.
Step 3, is transported to job site by prefabricated concrete towers cylinder and steel tower segment.
Step 4, is fixedly connected with concrete towers cylinder with ground by base.
Step 5, according to the scheme determined, evenly arranges anti_floating foundation in concrete towers cylinder bottom periphery, later stage oblique prestressed cable and ground intersection location.
Step 6, lifts the steel tower segment be connected with steel tower segment flange in the bottom to designed elevation, and is installed on steel tower segment flange in the bottom by vertical prestressing bundle anchor point, and oblique prestressed cable anchor point is installed on the otic placode outside steel tower segment flange in the bottom.
Step 7, installs respectively in the inner side and outer side of concrete towers cylinder and stretch-draw vertical prestressing bundle and oblique prestressed cable.
Step 8, at the top connection wind-driven generator of steel tower segment, so far, completes the construction of prestressed concrete wind power tower system.
Compared with prior art the present invention has following characteristics and beneficial effect:
After adopting technology of the present invention, pylon structure bottom prestressed concrete part can adopt identical cross section.No matter be prefabricated in the factory or build at the scene, form work engineering can be simplified to greatest extent, reduce the formwork cost of pylon structure.Because lower tower structure adopts unified cross section, the prefabricated work in the stage that is therefore prefabricated in the factory can significantly simplify, and increases prefabrication efficiency.
Because external prestress bundle has disperseed the moment of flexure of lower tower, therefore lower tower can adopt less cross section, saves pylon cost; Simultaneously because the cross section of pylon diminishes, in prefabrication process, by pylon only at vertical section, and can not carry out hoop burst; Scene like this does not need the assembled work carrying out again pylon ring plate being assemblied into pylon domain sections, makes on-site consolidation work more simple.By precast plant in on-the-spot transportation process, do not need the transport carrying out ring section burst again, directly can carry out the transport of ring section entirety; And pylon structure diminishes due to cross section, the gross weight of whole pylon will significantly reduce, thus save freight.
Because the moment of flexure of lower tower significantly reduces, tower foundation no longer needs to resist very large overturning moment, therefore this basis significantly can be reduced, thus significantly saves tower foundation cost.
Compared with the prestressed concrete tower frame being all arranged in pylon inside with prestressing tendon, the radius that the prestressing tendon adopted in the present invention disperses bottom pylon is larger, the prestressing force working sections formed is larger, working efficiency is higher, relative to same pylon bottom moment, less prestressed strand can be adopted.Therefore the present invention can save the engineering cost of prestressing force subitem.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention will be further described in detail.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the plan structure schematic diagram of bottom of the present invention concrete towers cylinder.
Fig. 3 is the anchorage node structural representation of prestressed cable of the present invention.
Otic placode outside the oblique prestressed cable of reference character: 1-, 2-concrete towers cylinder, 3-vertical prestressing bundle, 4-steel tower segment, 5-anti_floating foundation, 6-steel tower segment flange in the bottom, 7-wind-driven generator, 8-flange.
Embodiment
As shown in Figure 1, this prestressed concrete wind power tower system, the upper end of its pylon main body connects wind-driven generator 7, it is characterized in that, described pylon main body is socketed to form by the concrete towers cylinder 2 and superposed steel tower segment 4 being positioned at bottom, and described pylon main body is fixed by prestressed cable drawknot; Described prestressed cable has the vertical prestressing bundle 3 being arranged on concrete towers cylinder 2 inside, bottom and the oblique prestressed cable 1 being arranged on concrete towers cylinder 2 outside, bottom; Vertical prestressing bundle 3 is all anchored on top steel tower segment flange in the bottom 6 with the upper end of oblique prestressed cable 1, and the lower end of oblique prestressed cable 1 is fixedly connected with anti_floating foundation 5, the lower end of vertical prestressing bundle 3 and the base anchor connection of concrete towers cylinder 2.
Shown in Figure 2, the quantity of described vertical prestressing bundle 3 is no less than 3, and the inwall around concrete towers cylinder 2 is uniformly distributed, and every root vertical prestressing bundle 3 is parallel to concrete towers cylinder 2 inwall; The quantity of described oblique prestressed cable 1 is no less than 3, is that divergent shape is evenly arranged around concrete towers cylinder 2 outer periphery, and all oblique prestressed cables 1 are identical with the angle of horizontal plane, and angular range is 40 ° ~ 80 °; The distance of distance concrete towers cylinder 2 bottom, bottom of described oblique prestressed cable 1 is no more than the blade radius of wind-driven generator 7.
Shown in Figure 3, described steel tower segment flange in the bottom 6 has the perforation of the fastening piece through anchoring vertical prestressing bundle 3, the side of steel tower segment flange in the bottom 6 be connect oblique prestressed cable 1 flange outside otic placode 8; Otic placode 8 outside the end anchorage of described oblique prestressed cable 1 flange on steel tower segment flange in the bottom 6.
Described concrete towers cylinder 2 is isometrical cylinder or not isometrical taper cone barrel, adopts unified specification mould carry out prefabricated and facilitate assembled in situ to construct, can be designed as uniform section cylinder for the ease of pre-fabricated factory.
As described in the method for construction of prestressed concrete wind power tower system, it is characterized in that, concrete steps are as follows:
Step one, according to the quantity of Mechanics Calculation vertical prestressing bundle 3 and the quantity of oblique prestressed cable 1 and the angle with ground: the arrangement specifically adopted, comprise vertical angle and prestressing tendon quantity can be determined according to Mechanics Calculation, the confirmed standard of drag-line quantity and angle is the horizontal force that balance wind power generating set produces, and stops horizontal force to produce moment of flexure to lower tower structure.Because there is angle prestressing tendon and pylon medial axis, while prestressing tendon equilibrium level power, downforce can be produced, this downforce can increase the pressure stress in the concrete tower cross section of bottom, thus offset the tensile stress that a part of top pylon is delivered to the moment of flexure generation of lower tower, in this example, restraint vertical prestressing bundle 3 for the oblique prestressed cable 1 and 20 of 10 bundle.
Step 2, precast concrete tower cylinder 2 and steel tower segment 4: bottom concrete towers cylinder is designed to uniform section cylinder, so that pre-fabricated factory adopts unified specification mould to carry out prefabricated, and facilitate assembled in situ to construct, save construction cost to greatest extent.
Step 3, is transported to job site by prefabricated concrete towers cylinder 2 and steel tower segment 4.
Step 4, is fixedly connected with concrete towers cylinder 2 with ground by base.
Step 5, according to the scheme determined, evenly arranges anti_floating foundation 5 at concrete towers cylinder 2 bottom periphery, later stage oblique prestressed cable 1 with ground intersection location: anti_floating foundation can arrange uplift pile, prestress pulling resistant stake, grappling etc. according to site condition.
Step 6, steel tower segment 4 is lifted to designed elevation, the bottom welding of steel tower segment 4 has steel tower segment flange in the bottom 6, and is installed on steel tower segment flange in the bottom 6 by vertical prestressing bundle 3 anchoring, and the anchoring of oblique prestressed cable 1 to be installed on outside the flange outside steel tower segment flange in the bottom 6 on otic placode 8.
Step 7, the base anchoring of the end of vertical prestressing bundle 3 and concrete towers cylinder is fixed, the stretch-draw completing 20 bundle vertical prestressing bundles 3 inside concrete towers cylinder 2 is installed: this vertical prestressing bundle is parallel to the inwall of concrete towers cylinder 2, the moment of flexure that the top pylon transmission in order to bear outside divergent shape oblique prestressed cable 1 lack of equilibrium is got off.
Step 8, the end of oblique prestressed cable 1 and anti_floating foundation 5 anchoring are fixed, the stretch-draw completing the oblique prestressed cable 1 of 10 bundle outside concrete towers cylinder 2 is installed: oblique prestressed cable 1 once will be arranged in wind turbine tower blade radius, the oblique prestressed cable 1 of each bundle is outwards dispersed along pylon periphery, is evenly arranged, and all oblique prestressed cables 1 outwards dispersed all and between pylon medial axis arrange identical plane included angle in vertical plane.
Step 7 and the oblique prestressed cable 1 described in step 8 and vertical prestressing bundle 3 to be anchored in bottom the steel tower segment of top on special flange jointly, oblique prestressed cable 1 to be anchored in bottom steel tower segment outside special flange on otic placode 8, the inner vertical prestressing bundle 3 of tower cylinder is anchored in special flange inside front bottom steel tower segment, avoid two kinds of prestressing tendons nervous in the space that concrete towers cylinder top anchor causes respectively like this, the top simultaneously avoiding concrete towers cylinder 2 is stressed too complicated, ensure that concrete only bears pressure effect in the course of the work, vertical prestressing bundle 3 and oblique prestressed cable 1 acting in conjunction, steel tower segment flange in the bottom 6 is crimped on the end face of concrete segment by the power of both utilizations again on vertical direction, comparatively speaking, this vertically with joint efforts can be very large, to reach the object connecting concrete towers cylinder and steel tower segment 4.
Step 9, at the top connection wind-driven generator 7 of steel tower segment 4, so far, completes the construction of prestressed concrete wind power tower system.
Claims (8)
1. a prestressed concrete wind power tower system, the upper end of its pylon main body connects wind-driven generator (7), it is characterized in that, described pylon main body is socketed to form by the concrete towers cylinder (2) and superposed steel tower segment (4) being positioned at bottom, and described pylon main body is fixed by prestressed cable drawknot;
Described prestressed cable has the oblique prestressed cable (1) being arranged on the inner vertical prestressing bundle (3) in bottom concrete towers cylinder (2) and being arranged on outside, bottom concrete towers cylinder (2);
Vertical prestressing bundle (3) is all anchored on top steel tower segment flange in the bottom (6) with the upper end of oblique prestressed cable (1), the lower end of oblique prestressed cable (1) is fixedly connected with anti_floating foundation (5), the lower end of vertical prestressing bundle (3) and the base anchor connection of concrete towers cylinder (2).
2. a kind of prestressed concrete wind power tower system according to claim 1, it is characterized in that: described vertical prestressing bundle (3) has 3 at least, inwall around concrete towers cylinder (2) is uniformly distributed, and every root vertical prestressing bundle (3) is parallel to concrete towers cylinder (2) inwall.
3. a kind of prestressed concrete wind power tower system according to claim 1, it is characterized in that: described oblique prestressed cable (1) has 3 at least, be that divergent shape is evenly arranged around concrete towers cylinder (2) outer periphery, all oblique prestressed cables (1) are identical with the angle of horizontal plane, and angular range is 40 ° ~ 80 °.
4. a kind of prestressed concrete wind power tower system according to claim 1, is characterized in that: the distance of distance concrete towers cylinder (2) bottom, bottom of described oblique prestressed cable (1) is no more than the blade radius of wind-driven generator (7).
5. a kind of prestressed concrete wind power tower system according to claim 1, it is characterized in that: the perforation described steel tower segment flange in the bottom (6) having the fastening piece through anchoring vertical prestressing bundle (3), the side of steel tower segment flange in the bottom (6) be connect oblique prestressed cable (1) flange outside otic placode (8).
6. a kind of prestressed concrete wind power tower system according to claim 4, is characterized in that: otic placode (8) outside the end anchorage of described oblique prestressed cable (1) flange on steel tower segment flange in the bottom (6).
7. a kind of prestressed concrete wind power tower system according to claim 1, is characterized in that: described concrete towers cylinder (2) is isometrical cylinder or not isometrical taper cone barrel.
8. a method of construction for the prestressed concrete wind power tower system as described in claim 1 to 7 any one, it is characterized in that, concrete steps are as follows:
Step one, according to the quantity of Mechanics Calculation vertical prestressing bundle (3) and the quantity of oblique prestressed cable (1) and the angle with ground;
Step 2, precast concrete tower cylinder (2) and steel tower segment (4);
Step 3, is transported to job site by prefabricated concrete towers cylinder (2) and steel tower segment (4);
Step 4, is fixedly connected with concrete towers cylinder (2) with ground by base;
Step 5, according to the scheme determined, evenly arranges anti_floating foundation (5) in concrete towers cylinder (2) bottom periphery, later stage oblique prestressed cable (1) with ground intersection location;
Step 6, the steel tower segment (4) that will be connected with steel tower segment flange in the bottom (6) lifts to designed elevation, and vertical prestressing bundle (3) anchoring is installed on steel tower segment flange in the bottom (6), oblique prestressed cable (1) anchoring is installed on the otic placode (8) in steel tower segment flange in the bottom (6) outside;
Step 7, installs respectively in the inner side and outer side of concrete towers cylinder (2) and stretch-draw vertical prestressing bundle (3) and oblique prestressed cable (1);
Step 8, at the top connection wind-driven generator (7) of steel tower segment (4), so far, completes the construction of prestressed concrete wind power tower system.
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| CN201510576440.6A CN105179183A (en) | 2015-09-11 | 2015-09-11 | Prestressed concrete wind power tower system and construction method thereof |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106438216A (en) * | 2016-10-31 | 2017-02-22 | 江苏金海新能源科技有限公司 | Pre-stressed concrete fan tower provided with segmented straight tower cylinder and installation method of pre-stressed concrete fan tower |
| CN106523295A (en) * | 2016-11-10 | 2017-03-22 | 中国电建集团华东勘测设计研究院有限公司 | Step-by-step variable diameter cast-in-place concrete wind turbine tower |
| CN111980866A (en) * | 2019-05-22 | 2020-11-24 | 北京金风科创风电设备有限公司 | Stay cable type tower, wind generating set and stay cable anchoring part |
| CN112012891A (en) * | 2019-05-29 | 2020-12-01 | 北京金风科创风电设备有限公司 | Cable towers, wind turbines and connecting devices |
| CN112283045A (en) * | 2020-09-08 | 2021-01-29 | 青岛华斯壮能源科技有限公司 | Framework type external prestress anti-fatigue steel tower structure |
| CN112502908A (en) * | 2020-11-21 | 2021-03-16 | 重庆大学 | Connecting node suitable for offshore wind power tower cylinder structure and installation method |
| WO2021056923A1 (en) * | 2019-09-27 | 2021-04-01 | 北京金风科创风电设备有限公司 | Guyed tower, wind power generator set and connecting devices |
| CN113062649A (en) * | 2021-03-31 | 2021-07-02 | 重庆大学 | A Prestressed Tuned Mass Damper Installation Method Based on Parameter Design and Calculation |
| CN113622456A (en) * | 2021-08-23 | 2021-11-09 | 中国电建集团中南勘测设计研究院有限公司 | A kind of fan reinforcement assembly and construction method thereof |
| CN115142728A (en) * | 2022-07-27 | 2022-10-04 | 浙江精工钢结构集团有限公司 | Installation method of prestressed stay cable tower tip structure |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106438216A (en) * | 2016-10-31 | 2017-02-22 | 江苏金海新能源科技有限公司 | Pre-stressed concrete fan tower provided with segmented straight tower cylinder and installation method of pre-stressed concrete fan tower |
| CN106523295A (en) * | 2016-11-10 | 2017-03-22 | 中国电建集团华东勘测设计研究院有限公司 | Step-by-step variable diameter cast-in-place concrete wind turbine tower |
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| CN112012891A (en) * | 2019-05-29 | 2020-12-01 | 北京金风科创风电设备有限公司 | Cable towers, wind turbines and connecting devices |
| WO2021056923A1 (en) * | 2019-09-27 | 2021-04-01 | 北京金风科创风电设备有限公司 | Guyed tower, wind power generator set and connecting devices |
| CN112283045A (en) * | 2020-09-08 | 2021-01-29 | 青岛华斯壮能源科技有限公司 | Framework type external prestress anti-fatigue steel tower structure |
| CN112502908B (en) * | 2020-11-21 | 2024-05-17 | 重庆大学 | Connection node suitable for offshore wind power tower structure and installation method |
| CN112502908A (en) * | 2020-11-21 | 2021-03-16 | 重庆大学 | Connecting node suitable for offshore wind power tower cylinder structure and installation method |
| CN113062649A (en) * | 2021-03-31 | 2021-07-02 | 重庆大学 | A Prestressed Tuned Mass Damper Installation Method Based on Parameter Design and Calculation |
| CN113062649B (en) * | 2021-03-31 | 2022-01-18 | 重庆大学 | Pre-stress tuned mass damper installation method based on parameter design calculation |
| CN113622456A (en) * | 2021-08-23 | 2021-11-09 | 中国电建集团中南勘测设计研究院有限公司 | A kind of fan reinforcement assembly and construction method thereof |
| WO2023178075A3 (en) * | 2022-03-16 | 2024-05-16 | Oil States Industries, Inc. | Offshore column tension leg platform |
| GB2629694A (en) * | 2022-03-16 | 2024-11-06 | Oil States Ind Inc | Offshore column tension leg platform |
| CN115142728B (en) * | 2022-07-27 | 2023-06-27 | 浙江精工钢结构集团有限公司 | Installation method of prestressed cable tower tip structure |
| CN115142728A (en) * | 2022-07-27 | 2022-10-04 | 浙江精工钢结构集团有限公司 | Installation method of prestressed stay cable tower tip structure |
| US12179890B2 (en) | 2022-10-31 | 2024-12-31 | Oil States Industries, Inc. | Offshore platform with vertical column assembly |
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Application publication date: 20151223 |