CN203769795U - Tracked hydraulic combined bracket temporary support and permanent support parallel operation tunneling equipment - Google Patents
Tracked hydraulic combined bracket temporary support and permanent support parallel operation tunneling equipment Download PDFInfo
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- CN203769795U CN203769795U CN201320438117.9U CN201320438117U CN203769795U CN 203769795 U CN203769795 U CN 203769795U CN 201320438117 U CN201320438117 U CN 201320438117U CN 203769795 U CN203769795 U CN 203769795U
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- temporary lining
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Abstract
The utility model relates to tracked hydraulic combined bracket temporary support and permanent support parallel operation tunneling equipment. An tunneling working plane is divided into a temporary support area and a permanent support area by the equipment; a tunneling machine operating area is the temporary support area and the permanent support area is arranged behind the temporary support area; a tracked hydraulic combined bracket is used for temporary support of the temporary support area based on a front supporting and back returning technology; and the operation of permanent support and the operation of tunneling machine cutting are performed simultaneously. The equipment comprises the tracked front supporting and back returning temporary support hydraulic combined bracket and a bracket moving device. The equipment improves the tunneling and supporting efficiency, and has a wide application prospect.
Description
Technical field
The utility model relates to the tunnelling equipment of the safe and efficient rapid construction of a kind of underground construction.
Background technology
Underground construction comprehensive mechanized driving construction technology, because it is safe and reliable, singly enter efficiency far above traditional big gun tunneling process, at present by wide popularization and application.A circulation of comprehensive mechanized driving construction technology main consuming time in tunneling machine cutting and roadway support.How to realize tunneling machine cutting and roadway support parallel operations, from eighties of last century the fifties so far, Mining At Home And Abroad circle has carried out a large amount of explorations, and has produced a lot of technology and equipment.Wherein main technology point relates to two aspects, i.e. the safe and reliable temporary lining of Rapid Implementation and the parallel operations of tunneling machine cutting and permanent support.
Temporary lining is to hurt sb.'s feelings for preventing after tunnel initating that country rock inbreak is caved in; for guaranteeing what permanent support operating personnel's safety was established; more shallow and Surrounding Rock Strength is high, self-supporting is reliable and stable after excavation, geological structure is simple etc. the applicable condition for mining depth; can not do temporary lining; directly carry out permanent support; roadway construction is generally wanted first near boring head, to implement temporary lining after roadway excavation, implements the permanent support in tunnel under the protection of temporary lining.
Existing digging laneway temporary support mode mainly contains 6 types:
1, traditional temporary lining mode has suspension ring to add steel pipe (or track, shaped steel) etc., by front altering steel pipe (or track, shaped steel) etc., adds and protects topping material temporary lining top board.
2, development machine rack joist protects top mode.
3, pick anchoring integral development machine.
4, front-back pull-push type or in pairs step type hydraulic pressure automatic shifting stand alternately.
5, the monorail crane timbering machine of Germany's development.
6, TBS tunnel construction development machine temporary lining form.
The subject matter that existing temporary lining exists:
While 1, altering before traditional temporary lining, need artificial lapping, on connect topping material; labour intensity is large, and the lower operation in empty top is dangerous, and roof timbering power is not almost had; can only play limited protective effect to operating personnel, often occur that field operation personnel follow the line of least resistance, dislike trouble, do not use phenomenon.
2, development machine frame joist type temporary lining, lapping operation is still under sky top, and supporting area does not reach full section, frame strength and limited with development machine bonding strength, supporting power is very little, and while implementing temporary lining and permanent support, development machine just cannot parallel operations.
3, pick anchoring integral development machine.From sixties first generation anchor driving machine, be born and carried out so far twice change, third generation pick anchoring integral, although realized the parallel operations of pick anchor, but anchor pole unsupported back span is large, generally, more than 1.2-1.5 rice, supporting can not be immediately following meeting head on, so, be only applicable to adopt dark little, ore deposit and press little, the preferably large Cross-Section Rectangular of wall rock condition or trapezoidal tunnel, therefore, never applied widely.The countries mine degree of depth such as picture China overwhelming majority mining area and Germany, Poland are darker, ore deposit is pressed large, the conditions such as country rock soft broken, anchor pole is intensive, even also need linked network, cable bolting, support work amount is large, and not only unsupported back span is from can not meet requirement, support time, much larger than the cut time, is also difficult to synchronize with cut.
4, front-back pull-push type or in pairs step type hydraulic pressure automatic shifting stand alternately, each circulation is supported once repeatedly to top board, destructible top board; be unfavorable for the supporting to top board; when roof condition is bad, supporting must be shut down, tunneling machine cutting and permanent support parallel operations can not be realized.
5, the monorail crane timbering machine of Germany's development.Can realize the mechanized operation of permanent support, avoid personnel to enter the operation of non-support district, but this device structure is too complicated, appearance and size is large, can only be applicable to large section roadway construction, and supporting and driving cut are at the same area, dry scratching, affects parallel operations efficiency mutually.
6, TBM rock ripper has worn-out open type, two shield, single shield etc., and tunnel construction temporary lining form is and the integrated support pattern of full section cut development machine.This support pattern boring head is to the integrated support of country rock, contraction, reach, support by shield total length to the support of top side again, repeatedly support destructible country rock, large, the large section of the radius of curvature that is only applicable to turn round, the good tunnel construction of wall rock condition, chance tomography, zone of fracture are easily stuck.
, can safe and reliable temporary lining and tunneling machine cutting and the permanent support parallel operations of Rapid Implementation in order to realize in digging laneway process, a kind of " crawler type " temporary lining that the utility model has been announced and permanent support parallel operations heading equipment.
Summary of the invention
The support temporary lining of " crawler type " Combined hydraulic and a permanent support parallel operations heading equipment, comprise development machine, move and set up standby and hydraulic support; Several hydraulic supports are combined into " crawler type " Combined hydraulic support in supporting temporary lining district, a rear time temporary lining before carrying out; Described hydraulic support is foldable telescopic.
Described move to set up to comprise to the utmost less three systems, along with tunnelling is from reach system, migration falsework system and auxiliary falsework jacking system; Described hydraulic support is to set up standby cooperation with described moving, and avoids the facility such as development machine and dust control by ventilation in tunnel, and integral body is migrated to supporting again before combined bay.
Hydraulic support number is determined according to temporary lining section length; Temporary shoring bracket sets up in time with tunneling machine cutting, as the band plate of crawler belt is still in ground relatively, keep always its to the supporting of country rock to combined bay frame tail, for temporary lining district without repeatedly supporting the country rock problem of destroying.
Described move to set up have the holder of development machine frame and carry that formula, mobile truss holder are carried formula, four kinds of forms of the supporting additionaling power automatic moving type of formula, falsework and guide rail are carried in portal frame holder.
As frame, formula is carried in holder, and frame is positioned on development machine, can move forward along with development machine reach; Development machine is positioned at frame inner side, and the facilities such as dust control by ventilation are also fixed on frame inner side, and frame is provided with carrier mobile system, falsework can be moved forward from the outside of frame; Frame is provided with the accessory system of falsework lifting, to assist the lifting of falsework.
A rear technique of returning before described, that several hydraulic supports are arranged side by side to support temporary lining district along digging laneway axis direction, along with the passing of development machine and the follow-up of permanent support, the falsework of temporary lining district afterbody is recalled, be transported to the place ahead in temporary lining district, again support, so circulation.
Described hydraulic support top beam has according to cross-section shape of roadway that rectangle, trapezoidal, arch, arch are trapezoidal, five kinds of forms of inclined ladder shape.
Equipment described in the utility model, has following characteristics:
1. driving face is divided into temporary lining district (being generally development machine workspace, lower summary) and permanent support district; Operation when having realized temporary lining and permanent support, permanent support and tunneling machine cutting.
2.Dui temporary lining district adopts to be returned Combined hydraulic support after " crawler type " front and carries out temporary lining, efficiently solves the destruction problem repeatedly supporting country rock.
3. falsework can be according to the given setting load of characteristics of surrounding rock, both setting load restriction surrouding rock deformation that can be enough, also setting load that can be suitable and working resistance discharge surrouding rock stress, can be adapted to wall rock condition and the cross-section shape of roadway of various applicable comprehensive tunneler techniques.
4. permanent support, in permanent support district, is conducive to anchor pole, anchor cable installation parallel operations, is conducive to improve workmanship.
5. can increase substantially tunnelling speed.
6. worker's operating environment is safe and reliable, and automaticity is high, and labour intensity is low, efficiency is high.
Accompanying drawing explanation
Fig. 1-3rd, driving face schematic diagram of the present utility model;
1-development machine; 2-move set up standby; 3-hydraulic support; 4-temporary lining district; 5-permanent support district
The specific embodiment
The support temporary lining of " crawler type " Combined hydraulic and a permanent support parallel operations heading equipment, comprise development machine (1), move and set up standby (2) and hydraulic support (3); Several hydraulic supports are combined into " crawler type " Combined hydraulic support in supporting temporary lining district, and before carrying out, a rear technique of returning is carried out temporary lining; Described hydraulic support is foldable telescopic.
Described moving set up standby (2) and at least will be comprised along with tunnelling is from reach system, migration falsework system and auxiliary falsework jacking system; Described hydraulic support is to set up standby cooperation with described moving, and avoids the facility such as development machine and dust control by ventilation in tunnel, and integral body is migrated to supporting again before combined bay.
Hydraulic support frames is several to be determined according to temporary lining section length; Temporary shoring bracket sets up in time with tunneling machine cutting, as the band plate of crawler belt is still in ground relatively, keep always its to the supporting of country rock to combined bay frame tail, for temporary lining district without repeatedly supporting the country rock problem of destroying.
Described move to set up have the holder of development machine frame and carry that formula, mobile truss holder are carried formula, four kinds of forms of the supporting additionaling power automatic moving type of formula, falsework and guide rail are carried in portal frame holder.
As frame, formula is carried in holder, and frame is positioned on development machine, can move forward along with development machine reach; Development machine is positioned at frame inner side, and the facilities such as dust control by ventilation are also fixed on frame inner side, and frame is provided with carrier mobile system, falsework can be moved forward from the outside of frame; Frame is provided with the accessory system of falsework lifting, to assist the lifting of falsework.
A rear technique of returning before described, that several hydraulic supports are arranged side by side to support temporary lining district (4) along digging laneway axis direction, along with the passing of development machine and the follow-up of permanent support, the falsework of temporary lining district afterbody is recalled, be transported to the place ahead in temporary lining district, again support, so circulation.
Described hydraulic support top beam has according to cross-section shape of roadway that rectangle, trapezoidal, arch, arch are trapezoidal, five kinds of forms of inclined ladder shape.
Claims (6)
1. " crawler type " temporary lining and a permanent support parallel operations heading equipment, is characterized in that: comprise development machine (1), move and set up standby (2) and hydraulic support (3); Several hydraulic supports are combined into " crawler type " Combined hydraulic support in supporting temporary lining district, and before carrying out, a rear technique of returning is carried out temporary lining; Described hydraulic support is scalable or folding.
2. heading equipment according to claim 1, is characterized in that: described in move to set up and will comprise to the utmost less three systems; Along with tunnelling is from reach system, migration falsework system and auxiliary falsework jacking system.
3. heading equipment according to claim 1 and 2, is characterized in that: on described hydraulic rack structure with described in move and set up standby (2) and coordinate, avoid dust control by ventilation facility in development machine (1) and tunnel, integral body is migrated to supporting again before combined bay.
4. heading equipment according to claim 1 and 2, is characterized in that: hydraulic support number is determined according to temporary lining section length; Temporary shoring bracket sets up in time with tunneling machine cutting, as the band plate of crawler belt is still in ground relatively, keep always its to the supporting of country rock to combined bay frame tail, for temporary lining district without repeatedly supporting the country rock problem of destroying.
5. heading equipment according to claim 2, is characterized in that: described in move to set up and have the holder of development machine frame and carry that formula, mobile truss holder are carried formula, four kinds of forms of the supporting additionaling power automatic moving type of formula, falsework and guide rail are carried in portal frame holder.
6. heading equipment according to claim 1 and 2, is characterized in that: described hydraulic support top beam has according to cross-section shape of roadway that rectangle, trapezoidal, arch, arch are trapezoidal, five kinds of forms of inclined ladder shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320438117.9U CN203769795U (en) | 2013-07-15 | 2013-07-15 | Tracked hydraulic combined bracket temporary support and permanent support parallel operation tunneling equipment |
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CN201320438117.9U CN203769795U (en) | 2013-07-15 | 2013-07-15 | Tracked hydraulic combined bracket temporary support and permanent support parallel operation tunneling equipment |
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CN203769795U true CN203769795U (en) | 2014-08-13 |
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CN201320438117.9U Expired - Fee Related CN203769795U (en) | 2013-07-15 | 2013-07-15 | Tracked hydraulic combined bracket temporary support and permanent support parallel operation tunneling equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103382844A (en) * | 2013-07-15 | 2013-11-06 | 郑东风 | Temporary support and permanent support parallel operation excavating technology and equipment for tracked hydraulic combined support |
CN106050284A (en) * | 2016-07-15 | 2016-10-26 | 山东兖煤黑豹矿业装备有限公司 | Parallel operation type quick tunneling support system and construction method |
-
2013
- 2013-07-15 CN CN201320438117.9U patent/CN203769795U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103382844A (en) * | 2013-07-15 | 2013-11-06 | 郑东风 | Temporary support and permanent support parallel operation excavating technology and equipment for tracked hydraulic combined support |
WO2015007133A1 (en) * | 2013-07-15 | 2015-01-22 | 郑东风 | Temporary supporting and permanent supporting parallel operation excavating technology for crawler-type hydraulic combination bracket and equipment using same |
CN103382844B (en) * | 2013-07-15 | 2015-09-30 | 郑东风 | A kind of tracked hydraulic sectional shelf-unit temporary lining and permanent support parallel operations piercing technique and equipment |
CN106050284A (en) * | 2016-07-15 | 2016-10-26 | 山东兖煤黑豹矿业装备有限公司 | Parallel operation type quick tunneling support system and construction method |
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C14 | Grant of patent or utility model | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140813 Termination date: 20150715 |
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EXPY | Termination of patent right or utility model |