CN203765885U - Full-automatic bottle cap molding block press - Google Patents
Full-automatic bottle cap molding block press Download PDFInfo
- Publication number
- CN203765885U CN203765885U CN201420107172.4U CN201420107172U CN203765885U CN 203765885 U CN203765885 U CN 203765885U CN 201420107172 U CN201420107172 U CN 201420107172U CN 203765885 U CN203765885 U CN 203765885U
- Authority
- CN
- China
- Prior art keywords
- automatic
- bottle cap
- full
- moulding
- shaped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 12
- 238000001125 extrusion Methods 0.000 claims abstract description 11
- 230000008878 coupling Effects 0.000 claims abstract description 8
- 238000010168 coupling process Methods 0.000 claims abstract description 8
- 238000005859 coupling reaction Methods 0.000 claims abstract description 8
- 239000002699 waste material Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 7
- 210000002421 cell wall Anatomy 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 description 14
- 238000012423 maintenance Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 2
- 210000004907 gland Anatomy 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The utility model discloses a full-automatic bottle cap molding block press, comprising an extrusion mechanism, a feeding mechanism, a mold pressing mechanism, a cover discharge mechanism and a transmission mechanism, wherein the extrusion mechanism comprises a hopper, a heating charging barrel and a heating screw; the feeding mechanism comprises a distributing plate; a scraper tool bit is arranged on the distributing plate; the mold pressing mechanism comprises an upper mold and a lower mold; a fixed guide rod is arranged below the lower mold, and connected with a mold pressing cylinder; the transmission mechanism comprises a driving fluted disc driven by a motor; a spindle is arranged inside the driving fluted disc; an oil dividing plate and a rotary air distributing head are arranged on the spindle; the outlet of the heating charging barrel is connected with a connecting pipe body; a discharge head is arranged at the head of the connecting pipe body; an automatic blanking shaft with a T-shaped through hole is arranged inside the connecting pipe body; a coupling is arranged on the automatic blanking shaft; a connection flange is arranged on the coupling; a rotary cylinder is arranged on the connection flange; the scraper tool bit comprises a tool post and a blade; a U-shaped slot is formed in the tool post; a fixed hole is formed in the tool post; a long discharge slot is formed in the blade, and fixed with the fixe hole via a fastener.
Description
Technical field
The utility model relates to a kind of full-automatic bottle cap moulding press for moulding, mainly for the production of cap of mineral water bottle, Beverage Bottle Cap and oil bottle bottle cap etc., belongs to plastics machinery field.
Background technology
At present, produce cap of mineral water bottle, Beverage Bottle Cap and oil bottle bottle cap etc., the compression molding of main employing bottle cap block press, the primary structure of bottle cap block press comprises extrusion mechanism, feed mechanism, mould molding mechanism, goes out the transmission mechanism of lid mechanism and complete machine, and transmission mechanism is by driven by motor.The driving gear disc of prior art motor direct connecting mold molding mechanism after reductor slows down, in bottle cap mold process, while covering fault or driving gear disc overload if there is card, motor torsion is large, easily make motor and driving gear disc kill, damage, cause shutdown maintenance, reduce production efficiency, increase maintenance cost; And deviation, easily appears in directly assembling between the mold pressing oil cylinder of prior art mould molding mechanism and the location guide of bed die when assembling, cause cylinder rod wearing and tearing and stuck; On the other hand, when machine start, the heating cylinder of extrusion mechanism or screw rod heating also do not reach predetermined temperature, make plastic raw materials not reach the melting requirement of compacting bottle cap, become waste material, need excision, but prior art excision waste material adopts excision manually, or be directly used in mold pressing and scrap, manually excise efficiency low, directly mold pressing easily causes mould damage; And the scraper cutter head of prior art discharging mechanism is that knife rest and blade are made into integration, scraper cutter head is in maintenance process, need to change whole cutter head, not only maintenance cost is large, and troublesome maintenance, need to pull down whole cutter head, time-consuming, particularly the each position of the U-shaped groove frictional force in knife rest is inhomogeneous, and raw material easily falls material in scraper in the process of mould, cause cavity mold pressing, production efficiency is low.
Summary of the invention
The purpose of this utility model is the shortcoming in order to overcome prior art, provide one to avoid motor and driving gear disc overload to kill, cylinder rod and bed die location guide automatic deviation correction, extrusion mechanism excises waste material automatically, the scraper cutter head split assembling of feed mechanism, ensure product quality, reduce maintenance cost, the full-automatic bottle cap moulding press for moulding of enhancing productivity.
The technical scheme of the utility model full-automatic bottle cap moulding press for moulding is: comprise extrusion mechanism, feed mechanism, mould molding mechanism, go out the transmission mechanism of lid mechanism and complete machine, transmission mechanism is by driven by motor, described extrusion mechanism comprises hopper, heating cylinder and heating spiral rod, described feed mechanism comprises material separating disc, scraper cutter head is installed on material separating disc, described mould molding mechanism comprises the mold and the bed die that are arranged in frame, under bed die, location guide is installed, location guide connection mode compressing cylinder, described transmission mechanism comprises the driving gear disc of driven by motor, main shaft is installed in driving gear disc, point food tray and rotation gas separating port are installed on main shaft, the outlet that it is characterized in that described heating cylinder arranges waste material automatic-blanking mechanism, described waste material automatic-blanking mechanism comprises the connection body that is arranged on heating cylinder outlet, connect body head discharge head is installed, discharge head matches with feed mechanism, in connection body, the automatic blanking axle that is shaped with T font through hole is set, on automatic blanking axle, shaft coupling is installed, adpting flange is installed on shaft coupling, rotation cylinder is installed on adpting flange, described scraper cutter head comprises knife rest and blade, in knife rest, be shaped with U-shaped groove, on described knife rest, be shaped with fixing hole, on blade, be shaped with long emissions groove, the long emissions groove of blade fixes through the fixing hole of securing member and knife rest.
Full-automatic bottle cap moulding press for moulding of the present utility model, when start, the temperature of heating cylinder and heating spiral rod does not also reach predetermined temperature, the requirement that makes raw material plasticizing not reach compacting bottle cap, need excision, now, rotation cylinder is by control system control, drive automatic blanking axle to rotate, T font through hole in automatic blanking axle is opened, waste material is discharged by T font through hole automatically, after waste material is drained, drive automatic blanking axle to rotate by rotation cylinder again, T font through hole is closed, automatic blanking axle is communicated with discharging with discharge head, scraper cutter head scraper, the raw material scraping is delivered in bed die, drive on bed die and push up by mold pressing oil cylinder again, coordinate with mold, raw material is molded into bottle cap, finally by going out lid mechanism, the bottle cap after moulding is sent outside machine.Scraper cutter head is made up of knife rest and blade two parts, then fixes by securing member, and in the time safeguarding, knife rest need not be pulled down, and only needs more allowing blade replacement just can again produce, and saves man-hour, can reduce by 95% maintenance cost.And the long emissions groove on blade can adjustable blade fixed position, be applicable to the raw material scraper of different size bottle cap.This programme arranges waste material automatic-blanking mechanism in the outlet of heating cylinder, and the waste material that does not reach gland requirement is dropped automatically, and automatic switching on discharge head again after waste material drops, enhances productivity.
Full-automatic bottle cap moulding press for moulding of the present utility model, installs torque force limiting device between described motor and driving gear disc, has had torque force limiting device; when motor and driving gear disc overload or while breaking down; torque force limiting device skids automatically, and protection motor and driving gear disc are avoided damaging.Between described mold pressing oil cylinder and location guide, flake joint is installed, if deviation appears in oil cylinder and location guide in the time of process and assemble, flake joint can automatic deviation correction, avoids the cylinder rod wearing and tearing of oil cylinder and stuck.In described U-shaped groove cell wall, sandblast is established in spray, makes the interior each position of U-shaped groove frictional force even, and guarantee raw material is fallen in mould smoothly, does not waste raw material.Described securing member can be screw etc., screw convenient fixing, firm.
Brief description of the drawings
Fig. 1 is the utility model full-automatic bottle cap moulding press for moulding structural representation;
Fig. 2 is waste material automatic-blanking mechanism schematic diagram of the present utility model;
Fig. 3 is automatic blanking axle schematic diagram of the present utility model;
Fig. 4 is scraper cutter head schematic diagram of the present utility model;
Fig. 5 is that the A of Fig. 4 is to schematic diagram;
Fig. 6 is that the B of Fig. 4 is to schematic diagram.
Detailed description of the invention
The utility model relates to a kind of full-automatic bottle cap moulding press for moulding, as shown in Fig. 1-Fig. 6, comprise extrusion mechanism 1, feed mechanism 2, mould molding mechanism 3, go out the transmission mechanism 5 of lid mechanism 4 and complete machine, transmission mechanism is driven by motor 6, described extrusion mechanism 1 comprises hopper 11, heating cylinder 12 and heating spiral rod 13, described feed mechanism 2 comprises material separating disc 21, scraper cutter head 22 is installed on material separating disc, described mould molding mechanism 3 comprises the mold 31 and the bed die 32 that are arranged in frame, location guide 33 is installed under bed die, location guide connection mode compressing cylinder 34, described transmission mechanism 5 comprises the driving gear disc 51 that motor 6 drives, main shaft 52 is installed in driving gear disc, point food tray 53 and rotation gas separating port 54 are installed on main shaft, the outlet of described heating cylinder 12 arranges waste material automatic-blanking mechanism 7, described waste material automatic-blanking mechanism 7 comprises and is arranged on the connection body 14 that heating cylinder 12 exports, connect body head discharge head 20 is installed, discharge head 20 matches with feed mechanism 2, in connection body 14, the automatic blanking axle 16 that is shaped with T font through hole 15 is set, shaft coupling 17 is installed on automatic blanking axle 16, adpting flange 18 is installed on shaft coupling, rotation cylinder 19 is installed on adpting flange, described scraper cutter head 22 comprises knife rest 23 and blade 24, in knife rest 23, be shaped with U-shaped groove 28, on described knife rest 23, be shaped with fixing hole 25, on blade 24, be shaped with long emissions groove 26, the long emissions groove 26 of blade 24 fixes through securing member 27 and the fixing hole 25 of knife rest 23.When start, the temperature of heating cylinder 12 and heating spiral rod 13 does not also reach predetermined temperature, the requirement that makes raw material plasticizing not reach compacting bottle cap, need excision, now, rotation cylinder 19 is by control system control, drive automatic blanking axle 16 to rotate, T font through hole 15 in automatic blanking axle 16 is opened, waste material is discharged by T font through hole 15 automatically, after waste material is drained, drive automatic blanking axle 16 to rotate by rotation cylinder 19 again, T font through hole 15 is closed, automatic blanking axle 16 is communicated with discharging with discharge head 20, scraper cutter head 22 scrapers, the raw material scraping is delivered in bed die 32, drive top on bed die 32 by mold pressing oil cylinder 34 again, coordinate with mold 31, raw material is molded into bottle cap, finally by going out lid mechanism 4, the bottle cap after moulding is sent outside machine.Scraper cutter head 22 is made up of knife rest 23 and blade 24 two parts, then fixes by securing member 27, and in the time safeguarding, knife rest 23 need not be pulled down, and only needs more allowing blade replacement 24 just can again produce, and saves man-hour, can reduce by 95% maintenance cost.And the long emissions groove 26 on blade 24 can adjustable blade 24 fixed position, be applicable to the raw material scraper of different size bottle cap.This programme arranges waste material automatic-blanking mechanism in the outlet of heating cylinder, and the waste material that does not reach gland requirement is dropped automatically, and automatic switching on discharge head again after waste material drops, enhances productivity.Between described motor 6 and driving gear disc 51, torque force limiting device 55 is installed, has been had torque force limiting device, when motor and driving gear disc overload or while breaking down, torque force limiting device skids automatically, and protection motor and driving gear disc are avoided damaging.Between described mold pressing oil cylinder 34 and location guide 33, flake joint 35 is installed, if deviation appears in oil cylinder and location guide in the time of process and assemble, flake joint can automatic deviation correction, avoids the cylinder rod wearing and tearing of oil cylinder and stuck.In described U-shaped groove 28 cell walls, sandblast 29 is established in spray, makes the interior each position of U-shaped groove frictional force even, and guarantee raw material is fallen in mould smoothly, does not waste raw material.Described securing member 27 can be screw etc., screw convenient fixing, firm.
Claims (5)
1. full-automatic bottle cap moulding press for moulding, comprise extrusion mechanism (1), feed mechanism (2), mould molding mechanism (3), go out the transmission mechanism (5) of lid mechanism (4) and complete machine, transmission mechanism is driven by motor (6), described extrusion mechanism (1) comprises hopper (11), heating cylinder (12) and heating spiral rod (13), described feed mechanism (2) comprises material separating disc (21), scraper cutter head (22) is installed on material separating disc, described mould molding mechanism (3) comprises the mold (31) and the bed die (32) that are arranged in frame, location guide (33) is installed under bed die, location guide connection mode compressing cylinder (34), described transmission mechanism (5) comprises the driving gear disc (51) that motor (6) drives, main shaft (52) is installed in driving gear disc, point food tray (53) and rotation gas separating port (54) are installed on main shaft, the outlet that it is characterized in that described heating cylinder (12) arranges waste material automatic-blanking mechanism (7), described waste material automatic-blanking mechanism (7) comprises the connection body (14) that is arranged on heating cylinder (12) outlet, connect body head discharge head (20) is installed, discharge head (20) matches with feed mechanism (2), connect the middle automatic blanking axle (16) that is shaped with T font through hole (15) that arranges of body (14), the upper shaft coupling (17) of installing of automatic blanking axle (16), adpting flange (18) is installed on shaft coupling, rotation cylinder (19) is installed on adpting flange, described scraper cutter head (22) comprises knife rest (23) and blade (24), in knife rest (23), be shaped with U-shaped groove (28), on described knife rest (23), be shaped with fixing hole (25), on blade (24), be shaped with long emissions groove (26), the long emissions groove (26) of blade (24) fixes through securing member (27) and the fixing hole (25) of knife rest (23).
2. full-automatic bottle cap moulding press for moulding as claimed in claim 1, is characterized in that, between described motor (6) and driving gear disc (51), torque force limiting device (55) is installed.
3. full-automatic bottle cap moulding press for moulding as claimed in claim 1, is characterized in that, between described mold pressing oil cylinder (34) and location guide (33), flake joint (35) is installed.
4. full-automatic bottle cap moulding press for moulding as claimed in claim 1, is characterized in that in described U-shaped groove (28) cell wall, sandblast (29) is established in spray.
5. full-automatic bottle cap moulding press for moulding as claimed in claim 1, is characterized in that described securing member (27) is screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420107172.4U CN203765885U (en) | 2014-03-11 | 2014-03-11 | Full-automatic bottle cap molding block press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420107172.4U CN203765885U (en) | 2014-03-11 | 2014-03-11 | Full-automatic bottle cap molding block press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203765885U true CN203765885U (en) | 2014-08-13 |
Family
ID=51283124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420107172.4U Expired - Lifetime CN203765885U (en) | 2014-03-11 | 2014-03-11 | Full-automatic bottle cap molding block press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203765885U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563787A (en) * | 2016-01-22 | 2016-05-11 | 广州晶品智能压塑科技股份有限公司 | Intelligent and full-automatic precise control mould pressing cap maker |
| CN107791554A (en) * | 2017-11-21 | 2018-03-13 | 台州市黄岩精塑模有限公司 | Intelligent compression moulding convering system |
-
2014
- 2014-03-11 CN CN201420107172.4U patent/CN203765885U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563787A (en) * | 2016-01-22 | 2016-05-11 | 广州晶品智能压塑科技股份有限公司 | Intelligent and full-automatic precise control mould pressing cap maker |
| CN105563787B (en) * | 2016-01-22 | 2018-03-20 | 广州晶品智能压塑科技股份有限公司 | Intelligent precise controls full-automatic mould pressing lid maker |
| CN107791554A (en) * | 2017-11-21 | 2018-03-13 | 台州市黄岩精塑模有限公司 | Intelligent compression moulding convering system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140813 |