CN105563787B - Intelligent precise controls full-automatic mould pressing lid maker - Google Patents
Intelligent precise controls full-automatic mould pressing lid maker Download PDFInfo
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- CN105563787B CN105563787B CN201610042702.5A CN201610042702A CN105563787B CN 105563787 B CN105563787 B CN 105563787B CN 201610042702 A CN201610042702 A CN 201610042702A CN 105563787 B CN105563787 B CN 105563787B
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- main control
- control unit
- sizing material
- module
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/287—Raw material pre-treatment while feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/96—Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/56—Stoppers or lids for bottles, jars, or the like, e.g. closures
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention discloses a kind of intelligent precise and controls full-automatic mould pressing lid maker, including frame, packaged type intelligent console, extrusion module, compacting module and input and output material module；The packaged type intelligent console includes control sewing platform base, stand-by power supply, touch display screen, PLC, memory, wireless network communication module, master control alarm lamp and master control alarming horn；The extrusion module includes preheating hopper unit, blanking guidance unit, machine barrel, extrusion screw rod group, screw drive motor and multisection type temperature control system；The compacting module includes first rotating shaft, upper molded disk, lower molded disk, servomotor, cull automatic detection device, cull automatic clearing apparatus and the 3rd main control unit；The input and output material module, which comprises at least, the second rotating shaft, rotating disk and the 4th main control unit；The bottle cap output device is configured with the 5th main control unit；Thereby, the intelligent precise control to complete machine is realized, equipment dependability is improved, improves lid efficiency and crudy processed.
Description
Technical field
The present invention relates to package packing machine art, refers in particular to a kind of intelligent precise and controls full-automatic mould hold-down cover
Machine.
Background technology
At present, plastics package obtains in food, beverage, commodity, cosmetics, medicine and industrial and agricultural production every field
Extensive use, and plastics packed plastic bottle closure, generally require to individually produce；Though lid maker of the prior art, which is provided to, to be made
User presses the effect of bottle cap automatically, can realize batch production, but operating efficiency be present and be difficult to be improved, set
Received shipment row less reliable, the defects of product processing quality is unstable, it therefore, in the application have studied a kind of intelligent precise control
Full-automatic mould pressing lid maker, to realize that the intelligent precise to lid equipment complete machine processed controls, and then equipment dependability is improved,
Improve lid efficiency and crudy processed.
The content of the invention
In view of this, in view of the existing deficiencies of the prior art, its main purpose is to provide a kind of intelligent precise control to the present invention
Full-automatic mould pressing lid maker is made, it, which is realized, controls the intelligent precise of complete machine, improves equipment dependability, improves system lid effect
Rate and crudy.
To achieve the above object, the present invention is using following technical scheme：
A kind of intelligent precise controls full-automatic mould pressing lid maker, including organic frame, packaged type intelligent console and sets
Extrusion module, compacting module and the input and output material module being placed in frame；Wherein, the packaged type intelligent console includes control
Sewing platform base and the stand-by power supply being arranged on control sewing platform base, touch display screen, PLC, memory, wireless communication
Module, master control alarm lamp, master control alarming horn；
The extrusion module includes preheating hopper unit, blanking guidance unit, machine barrel, extrusion screw rod group, screw drive electricity
Machine and multisection type temperature control system；
The preheating hopper unit includes hopper main body, and the hopper main body has epimere circular cylindrical cavity section and hypomere back taper
Shape cavity section, hopper main body inner side are equiped with the inner housing being adapted to hopper body shape, and the inner housing is internally formed appearance
Sizing material space；The extrusion module is configured with the automatic material pouring device for pouring into sizing material automatically and holding in sizing material space；The inner housing has
There are the insulated case section being adapted to foregoing epimere circular cylindrical cavity section and the heat conduction shell being adapted to foregoing hypomere back taper cavity section
Body section, formed with epimere annular gap, the heat conduction shell section and hypomere between the epimere circular cylindrical cavity section and insulated case section
Formed with hypomere annular gap between back taper cavity section；In the hypomere annular gap spiral hair is equiped with around heat conduction shell section
Hot bar, preheating temperature sensor is configured with the heat conduction shell section；Be equiped with the epimere annular gap high-pressure sensor,
Low level pressure sensor, the high-pressure sensor, the probe portion of low level pressure sensor are stretched out convex from interior insulated case section
It is exposed to and holds sizing material space；
The blanking guidance unit includes blanking guiding piece, the bias electricity for driving blanking guiding piece vertical lifting to act
Machine and the stirring motor for driving the horizontal rotation of blanking guiding piece to act, the blanking guiding piece stretch into foregoing appearance sizing material space
It is interior；The hopper body outer surface is equiped with the first main control unit, foregoing preheating temperature sensor, high-pressure sensor, low level
Pressure sensor distinguishes feedback information to the first main control unit；What first main control unit was fed back according to preheating temperature sensor
Temperature value controls the work of spiral heating bar to stop and run in real time；First main control unit is according to high-pressure sensor, low
The feedback signal of position pressure sensor controls the batch turning speed and work stopping, running status of automatic material pouring device in real time；
The machine barrel has material road, and the material road one end is communicated in foregoing hopper, and the material road other end is connected with opening up squeeze
Outlet；The extrusion screw rod group is arranged in the material road of machine barrel, and the extrusion screw rod group has included extrusion screw rod and the right side on the left of parallel set
Side extrusion screw rod, the screw drive motor are provided with two, and it individually drives left side extrusion screw rod and right side extrusion screw rod,
The direction of rotation of the left side extrusion screw rod and right side extrusion screw rod is on the contrary, hopper lower ending opening face left side extrusion screw rod and the right side
Position between the extrusion screw rod of side；The multisection type temperature control system includes the second main control unit and is sequentially arranged along material road bearing of trend
Eight sections of control temperature units, every section of control temperature unit, which includes, is placed on the annular heat exchange runner shell of machine barrel corresponding site, for induction machine
Cylinder corresponding site temperature value melt adhesive temperature sensors, for measure heat exchange medium flow flowmeter and for regulate and control exchange heat matchmaker
The runner valve of the uninterrupted of Jie's flow, each annular heat exchange runner shell are internally formed the annular around machine barrel corresponding site
Heat exchange runner, second main control unit is according to every section of set temperature value and the temperature of corresponding melt adhesive temperature sensors Real-time Feedback
The openings of sizes of value control runner valve；
The compacting module include first rotating shaft, upper molded disk, lower molded disk, servomotor, cull automatic detection device,
Cull automatic clearing apparatus and the 3rd main control unit；Molded disk and lower molded disk be between the upper and lower away from being arranged in first rotating shaft on this,
And connecting plate is provided between upper molded disk and lower molded disk, the connecting plate and upper molded disk, lower molded disk are integral type knot
Structure and with first rotating shaft synchronous axial system；Be provided with this on periphery of molded disk it is a plurality of it is equidistant with first rotating shaft, be uniformly distributed
Upper mould；The bed die being engaged with upper mould is provided with the lower molded disk, the bed die is located at the underface of upper mould；For mould on this
It is provided with cooling device and stripper apparatus；For the liter that the bed die is provided with lower cooling device and controls bed die to rise or fall
Falling unit, the lower cooling device are set independently of each other with cooling device on this；The control of 3rd main control unit is connected to foregoing residual
Glue automatic detection device, cull automatic clearing apparatus, upper cooling device, stripper apparatus, lower cooling device, lowering or hoisting gear；
The input and output material module is arranged between extrusion module and compacting module, and the input and output material module, which comprises at least, second turn
Axle, rotating disk and the 4th main control unit, the rotating disk are arranged in the second rotating shaft equal with the second axis of rotation, the lower endless of the rotating disk
A plurality of scrapers are furnished with, a plurality of scrapers move back and forth between extrusion and bed die with rotating disk synchronous axial system；The rotating disk
On be provided with and promote the embryo material that scrapes to be sent to the material-pulling device on bed die, be provided with above the rotating disk for bottle cap to be released
Wheeling device, the wheeling device also are located at the lower section of mould simultaneously, the control of the 4th main control unit be connected to foregoing material-pulling device,
Wheeling device；Linking has bottle cap output device below the wheeling device, and the bottle cap output device is configured with the 5th main control unit, should
5th main control unit control connection bottle cap output device；First main control unit, the second main control unit, the 3rd main control unit,
Four main control units and the 5th main control unit are connected to foregoing PLC, and the PLC is connected to memory, touched
Display screen, wireless network communication module, master control alarm lamp and master control alarming horn.
As a kind of preferred scheme, the high-pressure sensor is in being provided with two in same level height, two height
Position pressure sensor is respectively positioned at two pairs of side positions for holding sizing material space；The low level pressure sensor is in same level height
Two are provided with, two low level pressure sensors are respectively positioned at two pairs of side positions for holding sizing material space；An only high-pressure
When sensor sensing sizing material compresses effect, the first main control unit controls foregoing eccentric motor to be stopped, meanwhile, the first master control list
Member controls foregoing stirring motor to start working to drive the rotation of blanking guiding piece to stir flat sizing material；Two high-pressure sensors are all felt
When answering the sizing material to compress effect, the first main control unit controls foregoing automatic material pouring device break-off；One or two low level pressure
When sensor sensing sizing material low pressure acts on and senses that sizing material compresses effect without high-pressure pressure sensor, foregoing eccentric motor is always
It is in running order, the action of blanking guiding piece Circularly liftable is driven, foregoing stirring motor is stopped.
It is extremely alert that sizing material amount is provided with as a kind of preferred scheme, outside the epimere circular cylindrical cavity section of the hopper main body
Show lamp and sizing material amount abnormal alarm loudspeaker, when two high-pressure sensors or two low level pressure sensors sense sizing material
When compressing effect, the first main control unit then controls sizing material amount exception warning lamp to flash, as two high-pressure sensors or two
When low level pressure sensor senses that sizing material compresses effect and is longer than 30 seconds, the first main control unit then controls foregoing sizing material amount to report extremely
Alert sound horn.
As a kind of preferred scheme, the blanking guiding piece is shaft-like structure, and the blanking guide faces are arranged with along it
The guide channel of itself axial screw extension, and, the blanking guide member hypomere is in gradually small structure.
As a kind of preferred scheme, the blanking guiding piece includes axostylus axostyle, the multiple support rails being connected on axostylus axostyle
And more than two auger pieces around axostylus axostyle spiral winding, the auger piece is in gradually big inverted cone shape spiral from bottom to top
Structure, the support rail are fixed on respective support cross bar by support successively from bottom to top away from setting, auger piece between the upper and lower
On.
As a kind of preferred scheme, the surface in the direction appearance sizing material space of the inner housing is covered with wearing layer.
The present invention has clear advantage and beneficial effect compared with prior art, specifically, by above-mentioned technical proposal
Understand：By packaged type intelligent console to controlling the intelligent precise of complete machine, equipment dependability is improved, improves system lid
Efficiency and crudy；
Wherein, extrusion module passes through its preheating hopper unit, blanking guidance unit, machine barrel, extrusion screw rod group, screw drive
The setting of motor and multisection type temperature control system, it is ensured that steady blanking and the embryo material conveying for forming preferably melting quality；
The compacting module by its first rotating shaft, upper molded disk, lower molded disk, servomotor, cull automatic detection device,
The setting of cull automatic clearing apparatus and the 3rd main control unit, it is ensured that upper molded disk and lower molded disk stability of rotation, also ensure that
The cleaning of mould, improve the Forming Quality of bottle cap；
The input and output material module is realized in same station by the setting of its second rotating shaft, rotating disk and the 4th main control unit
Upper feeding and discharging, improve the rotating speed of molded disk and lower molded disk, and then improve the operating efficiency of lid maker, increase production
Energy；
Foregoing lid maker is by giving different modules to configure corresponding main control unit, then each main control unit is connected to can
The PLC of movable-type intelligent console, automatically controlled disorderly and failure is less prone to, improves control stability, meanwhile, can
Information remote can be fed back to equipment master control office of manufacturer etc. by movable-type intelligent console through wireless network communication module,
In order to monitor the running situation for understanding lid maker and real-time performance parameter.
More clearly to illustrate the architectural feature and effect of the present invention, come below in conjunction with the accompanying drawings with specific embodiment to this hair
It is bright to be described in detail.
Brief description of the drawings
Fig. 1 is the general configuration schematic diagram of the preferred embodiments of the invention（It is wherein local to show to cut open）；
Fig. 2 is the zoomed-in view at location A in Fig. 1；
Fig. 3 is another embodiment of structure shown in Fig. 2（Main display blanking guide formation）；
Fig. 4 is the general configuration schematic diagram of machine barrel, extrusion screw rod group and annular heat exchange runner shell.
Accompanying drawing identifier declaration：
10th, frame
20th, module 21, hopper main body are extruded
22nd, inner housing 23, appearance sizing material space
221st, heat conduction shell section 222, insulated case section
223rd, epimere annular gap 224, hypomere annular gap
25th, preheating temperature sensor 26, spiral heating bar
27th, high-pressure sensor 28, low level pressure sensor
201st, machine barrel 202, extrusion
203rd, left side extrusion screw rod 204, right side extrusion screw rod
205th, annular heat exchange runner shell 206, annular heat exchange runner
30th, module 31, first rotating shaft are suppressed
32nd, upper molded disk 33, lower molded disk
34th, servomotor 35, upper cooling device
36th, stripper apparatus 37, lower cooling device
38th, lowering or hoisting gear
40th, input and output material module 41, the second rotating shaft
42nd, rotating disk 43, material-pulling device
44th, wheeling device 50, packaged type intelligent console
61st, blanking guiding piece
611st, guide channel 62, eccentric motor
63rd, stirring motor 64, blanking guiding piece
641st, axostylus axostyle 642, support rail
643rd, auger piece.
Embodiment：
It refer to shown in Fig. 1 to Fig. 4, that show the concrete structure of the preferred embodiments of the invention, and it includes organic
Frame 10, packaged type intelligent console 50 and the extrusion module 20 being arranged in frame 10, compacting module 30 and input and output material module
40；Wherein, the packaged type intelligent console 50 include control sewing platform base and be arranged at control sewing platform base on stand-by power supply,
Touch display screen, PLC, memory, wireless network communication module, master control alarm lamp, master control alarming horn；Should
PLC is connected to memory, touch display screen, wireless network communication module, master control alarm lamp and master control alarm loudspeaker
.
The extrusion module 20 includes preheating hopper unit, blanking guidance unit, machine barrel 201, extrusion screw rod group, screw rod and driven
Dynamic motor and multisection type temperature control system.
The preheating hopper unit includes hopper main body 21, and the hopper main body 21 has epimere circular cylindrical cavity section and hypomere
Back taper cavity section, the inner side of hopper main body 21 are equiped with the inner housing 22 with the shape adaptation of hopper main body 21, the inner housing 22
Be internally formed and hold sizing material space 23, the surface in direction the appearance sizing material space 23 of the inner housing 22 is covered with wearing layer；This is squeezed
Go out module 20 and be configured with the automatic material pouring device that sizing material is poured into automatically and held in sizing material space；The inner housing 22 have with it is foregoing on
The insulated case section 222 of section circular cylindrical cavity section adaptation and the heat conduction shell section 221 being adapted to foregoing hypomere back taper cavity section,
Formed with epimere annular gap 223 between the epimere circular cylindrical cavity section and insulated case section 222, the heat conduction shell section 221 with
Formed with hypomere annular gap 224 between hypomere back taper cavity section；Filled in the hypomere annular gap 224 around heat conduction shell section
Provided with spiral heating bar 26, preheating temperature sensor 25 is configured with the heat conduction shell section 221；By spiral heating bar 26 to glue
Material preheated, so as to improve the mobility of sizing material, avoid because be bonded between sizing material it is blocking and caused by blanking clogging occur,
Improve the continuity and reliability of sizing material processing；And be equiped with the epimere annular gap 223 high-pressure sensor 27,
Low level pressure sensor 28, the high-pressure sensor 27, the probe portion of low level pressure sensor 28 are from interior insulated case section
222, which stretch out convex be exposed to, holds sizing material space 23.
In the present embodiment, as depicted in figs. 1 and 2, the high-pressure sensor 27 is set in same level height
There are two, two high-pressure sensors 27 are respectively positioned at two pairs of side positions for holding sizing material space 23；The low level pressure sensing
Device 28 is in being provided with two in same level height, two low level pressure sensors 28 are respectively positioned at two couple for holding sizing material space 23
Side position；When only a high-pressure sensor sensing sizing material compresses effect, the first main control unit control eccentric motor 62 stops
Only work, meanwhile, the first main control unit controls foregoing stirring motor 63 to start working to drive the rotation of blanking guiding piece to stir flat glue
Material；When two high-pressure sensors 27 all sense sizing material and compress effect, the first main control unit controls foregoing automatic material pouring device
Break-off；One or two low level pressure sensor sensing sizing material low pressure acts on and senses sizing material without high-pressure pressure sensor
When compressing effect, foregoing eccentric motor is constantly in working condition, drives the action of blanking guiding piece Circularly liftable, foregoing stirring electricity
Machine is stopped.Herein, the He of sizing material amount exception warning lamp 29 is provided with outside the epimere circular cylindrical cavity section of the hopper main body
Sizing material amount abnormal alarm loudspeaker, when two high-pressure sensors or two low level pressure sensors sense that sizing material compresses work
Used time, the first main control unit then controls sizing material amount exception warning lamp to flash, when two high-pressure sensors or two low level pressures
When force snesor senses that sizing material compresses effect and is longer than 30 seconds, the first main control unit then controls foregoing sizing material amount abnormal alarm loudspeaker
Sounding.
The blanking guidance unit includes blanking guiding piece, the bias electricity for driving blanking guiding piece vertical lifting to act
Machine 62 and the stirring motor 63 for driving the horizontal rotation of blanking guiding piece to act, it is empty that the blanking guiding piece stretches into foregoing appearance sizing material
In；The setting of the blanking guiding piece, it effectively can guide and drive to sizing material, be advantageous to smooth blanking；Comparison diagram 2
Shown in Fig. 3, which show two kinds of different blanking guide formations；Wherein, the blanking guiding piece 61 shown in Fig. 2 is shaft-like knot
Structure, the surface of blanking guiding piece 61 are arranged with the guide channel 611 extended along its own axial screw, and, the blanking guiding
The hypomere of part 61 is in gradually small structure；Blanking guiding piece 64 shown in Fig. 3 include axostylus axostyle 641, multiple be connected on axostylus axostyle 641
Cross bar 642 and more than two auger pieces 643 around axostylus axostyle spiral winding are supportted, the auger piece 643 is in from bottom to top
Gradually big inverted cone shape helical structure, the support rail 642 between the upper and lower away from setting, auger piece 643 from bottom to top successively by
Support is fixed on respective support cross bar 642.The hopper body outer surface is equiped with the first main control unit, and foregoing preheating temperature passes
Sensor 25, high-pressure sensor 27, low level pressure sensor 28 distinguish feedback information to the first main control unit；First master control
The temperature value that unit is fed back according to preheating temperature sensor 25 controls the work of spiral heating bar to stop and run in real time；This
One main control unit controls automatic material pouring device in real time according to the feedback signal of high-pressure sensor 27, low level pressure sensor 28
Batch turning speed and work stop, running status.
The machine barrel 201 has material road, and the material road one end is communicated in foregoing hopper, and the material road other end is connected with opening up
Extrusion 202；The extrusion screw rod group is arranged in the material road of machine barrel 201, and the extrusion screw rod group has included to be extruded on the left of parallel set
Screw rod 203 and right side extrusion screw rod 204, the screw drive motor are provided with two, and it individually drives left side extrusion screw rod
203 and right side extrusion screw rod 204, the direction of rotation of the left side extrusion screw rod 203 and right side extrusion screw rod 204 is on the contrary, the hopper
Position between extrusion screw rod 203 and right side extrusion screw rod 204 on the left of lower ending opening face；The multisection type temperature control system includes
Two main control units and eight sections of control temperature units being sequentially arranged along material road bearing of trend, every section of control temperature unit, which includes, is placed on machine barrel phase
Answer the annular heat exchange runner shell 205 at position, the melt adhesive temperature sensors for sensing machine barrel corresponding site temperature value, for measuring
Exchange heat the flowmeter of medium flow and the runner valve of the uninterrupted for regulating and controlling heat exchange medium flow, as shown in figure 4, each
Annular heat exchange runner shell 205 is internally formed the annular heat exchange runner 206 around machine barrel corresponding site, second main control unit
The openings of sizes of runner valve is controlled according to the temperature value of every section of set temperature value and corresponding melt adhesive temperature sensors Real-time Feedback.
The compacting module 30 includes first rotating shaft 31, upper molded disk 32, lower molded disk 33, servomotor 34, cull certainly
Motion detection device, cull automatic clearing apparatus and the 3rd main control unit；Molded disk 32 and lower molded disk 33 are between the upper and lower away from setting on this
It is placed in first rotating shaft 31, and connecting plate is provided between upper molded disk 32 and lower molded disk 33, the connecting plate and upper molding
Disk 32, lower molded disk 33 are for integral type structure and with first rotating shaft synchronous axial system；It is provided with this on periphery of molded disk 32 multiple
Several equidistant with first rotating shaft, equally distributed upper moulds；The bed die being engaged with upper mould is provided with the lower molded disk 33, the bottom
Mould is located at the underface of upper mould；Mould on this is provided with upper cooling device 35 and stripper apparatus 36；It is provided with for the bed die
The lowering or hoisting gear 38 that lower cooling device 37 and control bed die rise or fall, the lower cooling device 37 and the phase of cooling device on this 35
Mutually it is independently arranged；The control of 3rd main control unit is connected to foregoing cull automatic detection device, cull automatic clearing apparatus, upper cold
But device 35, stripper apparatus 36, lower cooling device 37, lowering or hoisting gear 38.
The input and output material module 40 is arranged between extrusion module 20 and compacting module 30, and the input and output material module 40 comprises at least
There are the second rotating shaft 41, the main control unit of rotating disk 42 and the 4th, the rotating disk 42 is arranged in the second rotating shaft 41 and rotated with the second rotating shaft 41,
The lower endless of the rotating disk 42 is evenly equipped with a plurality of scrapers, and a plurality of scrapers move back and forth with the synchronous axial system of rotating disk 42 in crowded
Between outlet 202 and bed die；It is provided with the rotating disk 42 and promotes the embryo material scraped to be sent to the material-pulling device 43 on bed die, the rotating disk
42 top is provided with the wheeling device 44 for bottle cap to be released, and the wheeling device 44 also is located at the lower section of mould simultaneously, should
The control of 4th main control unit is connected to foregoing material-pulling device 43, wheeling device 44；The lower section of wheeling device 44 linking has bottle cap defeated
Go out device, the bottle cap output device is configured with the 5th main control unit, the 5th main control unit control connection bottle cap output device；Should
Before first main control unit, the second main control unit, the 3rd main control unit, the 4th main control unit and the 5th main control unit are connected to
PLC is stated, in this way, foregoing lid maker divides by giving the configuration of different modules corresponding main control unit, then by each main control unit
The PLC of packaged type intelligent console is not connected to, is less prone to automatically controlled disorderly and failure, it is stable to improve control
Property, meanwhile, information remote can be fed back to manufacturer equipment master by packaged type intelligent console through wireless network communication module
Office etc. is controlled, in order to monitor the running situation for understanding lid maker and real-time performance parameter.
Next, the course of work for simply introducing the present embodiment is as follows：
Start intelligent precise and control full-automatic mould pressing lid maker, extrusion module 20, compacting module 30 and input and output material module
40 work simultaneously, i.e., under the drive of servomotor 34, molded disk 32 and lower molded disk 33 synchronously turn around first rotating shaft 31 on this
Dynamic, the rotating disk 42 rotates around the second rotating shaft 41；
First, powdered or granular sizing material is put into the hopper of extrusion module 20 by automatic material pouring device,
Sizing material is heated to molten condition using multisection type temperature control system and forms embryo material, while by extrusion device by quantitative embryo material
Extruded from extrusion 202；
Then, drive rotating disk 42 to rotate by the second rotating shaft 41, and using the lower section of rotating disk 42 scraper by the embryo at extrusion
Material scrapes, and the embryo material scraped rotates with scraper and moves to the surface of bed die, then promotes embryo material to deliver to bottom by material-pulling device 43
On mould, the charging action of an embryo material is completed, with the continuous rotation of rotating disk 42, embryo material continuously can be delivered into compacting
On the different bed dies of module 30；
Then, embryo material is driven to be rotated with the synchronous axial system of upper mould and bed die by first rotating shaft 31, with upper molded disk 32
With the synchronous axial system of lower molded disk 33, the embryo material successively ultimately becomes bottle by feeding area, shaping area, cooling zone and demoulding area
Lid output.The foregoing charging action completed using rotating disk 42 is completed in feeding area, and then embryo material enters shaping area, is being molded
Qu Zhong, by lowering or hoisting gear 38 drive bed die rise and and Ccope closing machine, embryo material is pressed into bottle cap shape, then, shaping
Embryo material afterwards is transferred in cooling zone, and in cooling zone, cooling device 35 and lower cooling device 37 work simultaneously on this, and they divide
Science, abundant and rational cooling independently are not carried out to the inside and outside wall of bottle cap, then, the bottle cap after cooling is transferred to de-
In mould area, in area is stripped, the lowering or hoisting gear 38 work promotes bed die to decline, and causes upper mould and bed die die sinking, and die sinking is completed
Afterwards, promote bottle cap to depart from upper mould by stripper apparatus 36 and fall the upper surface of rotating disk 42, so far compacting action is completed；
Finally, the bottle cap to drop on rotating disk 42, bottle cap is promoted toward conveying on bottle cap output device from wheeling device 44；By
This, the compacting operation of a bottle cap all terminates.
The design focal point of the present invention is that it is mainly by packaged type intelligent console to the intelligent precise to complete machine
Control, improves equipment dependability, improves lid efficiency and crudy processed；
Wherein, extrusion module passes through its preheating hopper unit, blanking guidance unit, machine barrel, extrusion screw rod group, screw drive
The setting of motor and multisection type temperature control system, it is ensured that steady blanking and the embryo material conveying for forming preferably melting quality；
The compacting module by its first rotating shaft, upper molded disk, lower molded disk, servomotor, cull automatic detection device,
The setting of cull automatic clearing apparatus and the 3rd main control unit, it is ensured that upper molded disk and lower molded disk stability of rotation, also ensure that
The cleaning of mould, improve the Forming Quality of bottle cap；
The input and output material module is realized in same station by the setting of its second rotating shaft, rotating disk and the 4th main control unit
Upper feeding and discharging, improve the rotating speed of molded disk and lower molded disk, and then improve the operating efficiency of lid maker, increase production
Energy；
Foregoing lid maker is by giving different modules to configure corresponding main control unit, then each main control unit is connected to can
The PLC of movable-type intelligent console, automatically controlled disorderly and failure is less prone to, improves control stability, meanwhile, can
Information remote can be fed back to equipment master control office of manufacturer etc. by movable-type intelligent console through wireless network communication module,
In order to monitor the running situation for understanding lid maker and real-time performance parameter.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore any subtle modifications, equivalent variations and modifications that every technical spirit according to the present invention is made to above example, still
Belong in the range of technical solution of the present invention.
Claims (6)
1. a kind of intelligent precise controls full-automatic mould pressing lid maker, it is characterised in that：Intelligently controlled including organic frame, packaged type
The platform processed and extrusion module being arranged in frame, compacting module and input and output material module；Wherein, the packaged type intelligent console is wrapped
The stand-by power supply, touch display screen, PLC, memory, wireless for including control sewing platform base and being arranged on control sewing platform base
Network communication module, master control alarm lamp, master control alarming horn；
The extrusion module include preheating hopper unit, blanking guidance unit, machine barrel, extrusion screw rod group, screw drive motor and
Multisection type temperature control system；
The preheating hopper unit includes hopper main body, and the hopper main body has epimere circular cylindrical cavity section and hypomere back taper chamber
Body section, hopper main body inner side are equiped with the inner housing being adapted to hopper body shape, and the inner housing is internally formed appearance sizing material
Space；The extrusion module is configured with the automatic material pouring device for pouring into sizing material automatically and holding in sizing material space；The inner housing have with
The insulated case section of foregoing epimere circular cylindrical cavity section adaptation and the heat conduction shell section being adapted to foregoing hypomere back taper cavity section,
Formed with epimere annular gap, the heat conduction shell section and hypomere back taper between the epimere circular cylindrical cavity section and insulated case section
Formed with hypomere annular gap between cavity section；Spiral heating bar is equiped with around heat conduction shell section in the hypomere annular gap,
Preheating temperature sensor is configured with the heat conduction shell section；High-pressure sensor, low level are equiped with the epimere annular gap
Pressure sensor, the high-pressure sensor, the probe portion of low level pressure sensor stretch out convex be exposed to from interior insulated case section
Hold sizing material space；
The blanking guidance unit include blanking guiding piece, for drive blanking guiding piece vertical lifting act eccentric motor and
For the stirring motor for driving the horizontal rotation of blanking guiding piece to act, the blanking guiding piece is stretched into foregoing appearance sizing material space；Should
Hopper body outer surface is equiped with the first main control unit, and foregoing preheating temperature sensor, high-pressure sensor, low level pressure pass
Sensor distinguishes feedback information to the first main control unit；The temperature value that first main control unit is fed back according to preheating temperature sensor
The work of control spiral heating bar in real time stops and operation；First main control unit is according to high-pressure sensor, low level pressure
The feedback signal of sensor controls the batch turning speed and work stopping, running status of automatic material pouring device in real time；
The machine barrel has material road, and the material road one end is communicated in foregoing hopper, and the material road other end is connected with opening up extrusion；
The extrusion screw rod group is arranged in the material road of machine barrel, and the extrusion screw rod group has included extrusion screw rod and right side extrusion on the left of parallel set
Screw rod, the screw drive motor are provided with two, and it individually drives left side extrusion screw rod and right side extrusion screw rod, the left side
The direction of rotation of extrusion screw rod and right side extrusion screw rod is on the contrary, extrusion screw rod and right side are extruded on the left of the hopper lower ending opening face
Position between screw rod；The multisection type temperature control system includes the second main control unit and eight sections be sequentially arranged along material road bearing of trend
Control temperature unit, every section of control temperature unit include the annular heat exchange runner shell, corresponding for sensing machine barrel for being placed on machine barrel corresponding site
The melt adhesive temperature sensors of spot temperature value, for measure heat exchange medium flow flowmeter and for regulate and control exchange heat medium flow
Uninterrupted runner valve, each annular heat exchange runner shell is internally formed the annular heat exchange stream around machine barrel corresponding site
Road, second main control unit control according to the temperature value of every section of set temperature value and corresponding melt adhesive temperature sensors Real-time Feedback
The openings of sizes of runner valve；
The compacting module includes first rotating shaft, upper molded disk, lower molded disk, servomotor, cull automatic detection device, cull
Automatic clearing apparatus and the 3rd main control unit；Molded disk and lower molded disk be between the upper and lower away from being arranged in first rotating shaft on this, and in
Be provided with connecting plate between upper molded disk and lower molded disk, the connecting plate and upper molded disk, lower molded disk be integral type structure simultaneously
With first rotating shaft synchronous axial system；Be provided with this on periphery of molded disk it is a plurality of it is equidistant with first rotating shaft, equally distributed on
Mould；The bed die being engaged with upper mould is provided with the lower molded disk, the bed die is located at the underface of upper mould；Set for mould on this
There are upper cooling device and stripper apparatus；The lifting that the bed die is provided with lower cooling device and controls bed die to rise or fall fills
Put, the lower cooling device is set independently of each other with cooling device on this；The control of 3rd main control unit is connected to foregoing cull certainly
Motion detection device, cull automatic clearing apparatus, upper cooling device, stripper apparatus, lower cooling device, lowering or hoisting gear；
The input and output material module be arranged at extrusion module and compacting module between, the input and output material module comprise at least have the second rotating shaft,
Rotating disk and the 4th main control unit, the rotating disk are arranged in the second rotating shaft uniform with the second axis of rotation, the lower endless of the rotating disk
There are a plurality of scrapers, a plurality of scrapers move back and forth between extrusion and bed die with rotating disk synchronous axial system；On the rotating disk
It is provided with and promotes the embryo material scraped to be sent to the material-pulling device on bed die, is provided with above the rotating disk and is dialled for release bottle cap
Rotary device, the wheeling device also are located at the lower section of mould simultaneously, and the control of the 4th main control unit is connected to foregoing material-pulling device, dialled
Rotary device；Linking has bottle cap output device below the wheeling device, and the bottle cap output device is configured with the 5th main control unit, and this
Five main control units control connection bottle cap output device；First main control unit, the second main control unit, the 3rd main control unit, the 4th
Main control unit and the 5th main control unit are connected to foregoing PLC, and the PLC is connected to memory, touch shows
Display screen, wireless network communication module, master control alarm lamp and master control alarming horn.
2. intelligent precise according to claim 1 controls full-automatic mould pressing lid maker, it is characterised in that：The high-order pressure
Force snesor is in being provided with two in same level height, two high-pressure sensors are respectively positioned at two couple for holding sizing material space
Side position；For the low level pressure sensor in being provided with two in same level height, two low level pressure sensors distinguish position
In two pairs of side positions for holding sizing material space；When only a high-pressure sensor sensing sizing material compresses effect, the first master control list
Member controls foregoing eccentric motor to be stopped, meanwhile, the first main control unit controls foregoing stirring motor to start working to drive down
Flat sizing material is stirred in material guiding piece rotation；When two high-pressure sensors all sense sizing material and compress effect, the control of the first main control unit
Foregoing automatic material pouring device break-off；One or two low level pressure sensor sensing sizing material compresses effect and without high-pressure
Sensor sensing to sizing material compress effect when, foregoing eccentric motor is constantly in working condition, drives the circulation of blanking guiding piece to rise
Drop acts, and foregoing stirring motor is stopped.
3. intelligent precise according to claim 1 or 2 controls full-automatic mould pressing lid maker, it is characterised in that：The material
Sizing material amount exception warning lamp and sizing material amount abnormal alarm loudspeaker are provided with outside the epimere circular cylindrical cavity section for the main body that struggles against, when two
When high-pressure sensor or two low level pressure sensors sense that sizing material compresses effect, the first main control unit then controls glue
Doses exception warning lamp flashes, when two high-pressure sensors or two low level pressure sensors sense that sizing material compresses effect
When being longer than 30 seconds, the first main control unit then controls foregoing sizing material amount abnormal alarm sound horn.
4. intelligent precise according to claim 1 or 2 controls full-automatic mould pressing lid maker, it is characterised in that：Under described
Material guiding piece is shaft-like structure, and the blanking guide faces are arranged with the guide channel extended along its own axial screw, and, institute
Blanking guide member hypomere is stated in gradually small structure.
5. intelligent precise according to claim 1 or 2 controls full-automatic mould pressing lid maker, it is characterised in that：Under described
Material guiding piece includes axostylus axostyle, the multiple support rails being connected on axostylus axostyle and more than two spirals around axostylus axostyle spiral winding
Stirring sheet, the auger piece is in gradually big inverted cone shape helical structure from bottom to top, and the support rail is between the upper and lower away from setting, spiral shell
Rotation stirring sheet is fixed on respective support cross bar by support successively from bottom to top.
6. intelligent precise according to claim 1 or 2 controls full-automatic mould pressing lid maker, it is characterised in that：In described
The surface that the direction of housing holds sizing material space is covered with wearing layer.
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| CN201610042702.5A CN105563787B (en) | 2016-01-22 | 2016-01-22 | Intelligent precise controls full-automatic mould pressing lid maker |
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| CN201610042702.5A CN105563787B (en) | 2016-01-22 | 2016-01-22 | Intelligent precise controls full-automatic mould pressing lid maker |
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| CN105563787B true CN105563787B (en) | 2018-03-20 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201800004832A1 (en) * | 2018-04-24 | 2019-10-24 | LINE AND METHOD FOR PRODUCING PLASTIC OBJECTS IN A CONTINUOUS CYCLE | |
| US12005618B2 (en) | 2018-04-24 | 2024-06-11 | Sacmi Cooperativa Meccanici Imola Societa' Cooperativa | Line and method for the continuous cycle production of plastic objects |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105881802B (en) * | 2016-05-26 | 2018-05-25 | 广州晶品智能压塑科技股份有限公司 | The energy-saving molding convering system of long-range real-time, interactive temperature control |
| CN107416338B (en) * | 2017-07-19 | 2019-04-12 | 浙江惠码科技有限公司 | A kind of two dimensional code bottle cap production equipment |
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| CN105563787A (en) | 2016-05-11 |
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