CN105563787A - Intelligent and full-automatic precise control mould pressing cap maker - Google Patents
Intelligent and full-automatic precise control mould pressing cap maker Download PDFInfo
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- CN105563787A CN105563787A CN201610042702.5A CN201610042702A CN105563787A CN 105563787 A CN105563787 A CN 105563787A CN 201610042702 A CN201610042702 A CN 201610042702A CN 105563787 A CN105563787 A CN 105563787A
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- control unit
- main control
- sizing material
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/287—Raw material pre-treatment while feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/96—Safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/56—Stoppers or lids for bottles, jars, or the like, e.g. closures
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses an intelligent and full-automatic precise control mould pressing cap maker. The intelligent and full-automatic precise control mould pressing cap maker comprises a rack, a movable intelligent console, an extrusion module, a pressing module and a material inlet and outlet module. The movable intelligent console comprises a console base, a reserve power supply, a touch display screen, a programmable logic controller (PLC), a storer, a wireless network communication module, a master control alarm indicator light and a master control alarm horn. The extrusion module comprises a pre-heating hopper unit, a blanked material guiding unit, a machine barrel, an extrusion screw group, a screw driving motor and a multi-section temperature control system. The pressing module comprises a first rotary shaft, an upper mould pressing plate, a lower mould pressing plate, a servo motor, an automatic adhesive residue detecting device, an automatic adhesive residue clearing device and a third master control unit. The material inlet and outlet module at least comprises a second rotary shaft, a rotary plate and a fourth master control unit. A bottle cap discharging device is provided with a fifth master control unit. Accordingly, intelligent precise control over a complete machine is achieved, the equipment reliability is improved, and the cap making efficiency and machining quality are improved.
Description
Technical field
The present invention relates to package packing machine art, refer in particular to a kind of intelligent precise and control full-automatic mould pressing lid maker.
Background technology
At present, plastics package is widely applied in food, beverage, commodity, cosmetics, medicine and industrial and agricultural production every field, and plastics packed plastic bottle closure, often need independent production; Though lid maker of the prior art can be supplied to user automatically compressing go out effect of bottle cap, batch production can be realized, but there is operating efficiency and be difficult to defects such as being improved, equipment operational reliability is not good enough, product processing quality is unstable, therefore, have studied a kind of intelligent precise in the application and control full-automatic mould pressing lid maker, to realize controlling the intelligent precise of lid equipment complete machine processed, and then improve equipment dependability, improve lid efficiency processed and crudy.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its main purpose is to provide a kind of intelligent precise and controls full-automatic mould pressing lid maker, and its realization controls the intelligent precise of complete machine, improves equipment dependability, improves lid efficiency processed and crudy.
For achieving the above object, the present invention adopts following technical scheme:
A kind of intelligent precise controls full-automatic mould pressing lid maker, includes frame, packaged type intelligent console and be arranged at frame extrudes module, compacting module and input and output material module; Wherein, this packaged type intelligent console includes console pedestal and is arranged at stand-by power supply, touch display screen, PLC, memory, wireless network communication module, master control alarm lamp, the master control alarming horn on console pedestal;
This is extruded module and includes preheating hopper unit, blanking guidance unit, machine barrel, extrusion screw rod group, screw drive motor and multisection type temperature control system;
This preheating hopper unit includes hopper main body, and this hopper main body has epimere circular cylindrical cavity section and hypomere back taper cavity section, is equiped with the inner housing with hopper body shape adaptation inside this hopper main body, and the inside of this inner housing is formed and holds sizing material space; This extrusion die assembly is equipped with the automatic material pouring device automatically poured into by sizing material and hold in sizing material space; This inner housing has and the insulated case section of aforementioned epimere circular cylindrical cavity section adaptation and the heat conduction shell section with aforementioned hypomere back taper cavity section adaptation, be formed with epimere annular gap between this epimere circular cylindrical cavity section and insulated case section, between this heat conduction shell section and hypomere back taper cavity section, be formed with hypomere annular gap; Be equiped with spiral heating bar around heat conduction shell section in this hypomere annular gap, this heat conduction shell section place is configured with preheat temperature sensor; Be equiped with high-pressure sensor, low level pressure sensor in this epimere annular gap, the probe portion of this high-pressure sensor, low level pressure sensor is all stretched out convex being exposed to from interior insulated case section and is held sizing material space;
This blanking guidance unit includes blanking guiding piece, for driving the eccentric motor of blanking guiding piece vertical lifting action and the stirring motor for driving blanking guiding piece to horizontally rotate action, this blanking guiding piece stretches in aforementioned appearance sizing material space; This hopper body outer surface is equiped with the first main control unit, and aforementioned preheat temperature sensor, high-pressure sensor, low level pressure sensor be feedback information to the first main control unit respectively; The work that this first main control unit controls spiral heating bar in real time according to the temperature value that preheat temperature sensor feeds back stops and running; This first main control unit controls the batch turning speed of automatic material pouring device in real time according to the feedback signal of high-pressure sensor, low level pressure sensor and work stops, running status;
This machine barrel has material road, and this one end, material road is communicated in aforementioned hopper, and this material road other end is connected with opening up extrusion, this extrusion screw rod group is arranged in the material road of machine barrel, this extrusion screw rod group has drawn together extrusion screw rod and right side extrusion screw rod on the left of parallel setting, this screw drive motor is provided with two, it individually drives left side extrusion screw rod and right side extrusion screw rod, on the left of this, the direction of rotation of extrusion screw rod and right side extrusion screw rod is contrary, and this hopper lower ending opening is just to position between left side extrusion screw rod and right side extrusion screw rod, eight sections of control temperature units that this multisection type temperature control system includes the second main control unit and arranges successively along material road bearing of trend, every section of control temperature unit includes the annular heat exchange runner shell being placed on machine barrel corresponding site, for responding to the melt adhesive temperature sensors of machine barrel corresponding site temperature value, flow for measuring heat exchange medium flow takes into account the runner valve of the uninterrupted for regulating and controlling heat exchange medium flow, each annular heat exchange runner shell inside is formed with the annular heat exchange runner around machine barrel corresponding site, described second main control unit controls the openings of sizes of runner valve according to the temperature value of every section of set temperature value and corresponding melt adhesive temperature sensors Real-time Feedback,
This compacting module includes the first rotating shaft, upper molded disk, lower molded disk, servomotor, cull automatic detection device, cull automatic clearing apparatus and the 3rd main control unit; On this, molded disk and lower molded disk are between the upper and lower apart from being arranged in the first rotating shaft, and are provided with connecting plate between upper molded disk and lower molded disk, and this connecting plate and upper molded disk, lower molded disk are integral type structure and with the first rotating shaft synchronous axial system; On this molded disk periphery on be provided with a plurality of patrix equidistant, equally distributed with the first rotating shaft; This lower molded disk is provided with the bed die matched with patrix, and this bed die is positioned at immediately below patrix; This patrix is provided with upper cooling device and stripper apparatus; For the lowering or hoisting gear that this bed die is provided with lower cooling device and controls bed die rising or decline, this lower cooling device and the separate setting of cooling device on this; 3rd main control unit control connection is in aforementioned cull automatic detection device, cull automatic clearing apparatus, upper cooling device, stripper apparatus, lower cooling device, lowering or hoisting gear;
This input and output material module is arranged to be extruded between module and compacting module, this input and output material module at least includes the second rotating shaft, rotating disk and the 4th main control unit, this rotating disk is arranged in the second rotating shaft with the second axis of rotation, the lower endless of this rotating disk is evenly equipped with a plurality of scraper, and this plurality of scraper moves around between extrusion and bed die with rotating disk synchronous axial system; This rotating disk is provided with and promotes the stock that scrapes and deliver to material-pulling device on bed die, the top of this rotating disk is provided with the wheeling device for being released by bottle cap, this wheeling device is also positioned at the below of patrix simultaneously, and the 4th main control unit control connection is in aforementioned material-pulling device, wheeling device; Be connected below this wheeling device and have bottle cap output device, this bottle cap output device is configured with the 5th main control unit, the 5th main control unit control connection bottle cap output device; This first main control unit, the second main control unit, the 3rd main control unit, the 4th main control unit and the 5th main control unit are connected to aforementioned PLC, and this PLC is connected to memory, touch display screen, wireless network communication module, master control alarm lamp and master control alarming horn.
As a kind of preferred version, described high-pressure sensor is provided with two on same level height, and two high-pressure sensors lay respectively at the two pairs of side positions holding sizing material space; Described low level pressure sensor is provided with two on same level height, and two low level pressure sensors lay respectively at the two pairs of side positions holding sizing material space; When only having a high-pressure sensor sensing sizing material to compress effect, the first main control unit controls aforementioned eccentric motor and quits work, and meanwhile, the first main control unit controls aforementioned stirring motor and starts working to drive the rotation of blanking guiding piece to stir flat sizing material; Two high-pressure sensors all respond to sizing material when compressing effect, and the first main control unit controls aforementioned automatic material pouring device break-off; Sizing material low pressure effect responded to by one or two low level pressure sensor and when sensing that sizing material compresses effect without high-pressure pressure sensor, aforementioned eccentric motor is always in running order, and drive the action of blanking guiding piece Circularly liftable, aforementioned stirring motor quits work.
As a kind of preferred version, the epimere circular cylindrical cavity section outer setting of described hopper main body has the abnormal warning lamp of sizing material amount and sizing material amount abnormal alarm loudspeaker, when two high-pressure sensors or two low level pressure sensors all sense that sizing material compresses effect, first main control unit then controls the abnormal warning lamp flicker of sizing material amount, when two high-pressure sensors or two low level pressure sensors sense sizing material compress effect be longer than 30 seconds time, the first main control unit then controls aforementioned sizing material amount abnormal alarm sound horn.
As a kind of preferred version, described blanking guiding piece is shaft-like structure, and this blanking guide faces is arranged with the guide channel extended along himself axial screw, and described blanking guide member hypomere is in gradually minor structure.
As a kind of preferred version, described blanking guiding piece includes axostylus axostyle, is connected to the multiple support rail on axostylus axostyle and the plural auger sheet around the winding of axostylus axostyle spiral, this auger sheet is in inverted cone shape helical structure gradually large from bottom to top, described support rail is between the upper and lower apart from arranging, and auger sheet is fixed on respective support cross bar by support from bottom to top successively.
As a kind of preferred version, the surface towards appearance sizing material space of described inner housing is covered with wearing layer.
The present invention compared with prior art has obvious advantage and beneficial effect, specifically, as shown from the above technical solution: controlled to the intelligent precise of complete machine by packaged type intelligent console, improve equipment dependability, improve lid efficiency processed and crudy;
Wherein, extrude the setting of module by its preheating hopper unit, blanking guidance unit, machine barrel, extrusion screw rod group, screw drive motor and multisection type temperature control system, ensure that the stock conveying of steady blanking and the better melting quality of formation;
This compacting module is by the setting of its first rotating shaft, upper molded disk, lower molded disk, servomotor, cull automatic detection device, cull automatic clearing apparatus and the 3rd main control unit, ensure that molded disk and lower molded disk stability of rotation, also ensure that the clean of mould, improve the Forming Quality of bottle cap;
This input and output material module, by the setting of its second rotating shaft, rotating disk and the 4th main control unit, achieves in same station upper feeding and discharging, improves the rotating speed of molded disk and lower molded disk, and then improve the operating efficiency of lid maker, increases production capacity;
Aforementioned lid maker is by configuring corresponding main control unit to different module, again each main control unit is connected to the PLC of packaged type intelligent console, not easily there is automatically controlled disorder and fault, improve control stability, simultaneously, information remote can be fed back to equipment master control office of manufacturer etc. through wireless network communication module by packaged type intelligent console, so that the ruuning situation of lid maker and real-time serviceability parameter are understood in monitoring.
For more clearly setting forth architectural feature of the present invention and effect, below in conjunction with accompanying drawing and specific embodiment, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is the general configuration schematic diagram (wherein local shows for cuing open) of the preferred embodiment of the present invention;
Fig. 2 is the zoomed-in view of A position in Fig. 1;
Fig. 3 is another embodiment (main display blanking guide formation) of structure shown in Fig. 2;
Fig. 4 is the general configuration schematic diagram of machine barrel, extrusion screw rod group and annular heat exchange runner shell.
Accompanying drawing identifier declaration:
10, frame
20, module 21, hopper main body is extruded
22, inner housing 23, appearance sizing material space
221, heat conduction shell section 222, insulated case section
223, epimere annular gap 224, hypomere annular gap
25, preheat temperature sensor 26, spiral heating bar
27, high-pressure sensor 28, low level pressure sensor
201, machine barrel 202, extrusion
203, left side extrusion screw rod 204, right side extrusion screw rod
205, annular heat exchange runner shell 206, annular heat exchange runner
30, module 31, first rotating shaft is suppressed
32, upper molded disk 33, lower molded disk
34, servomotor 35, upper cooling device
36, stripper apparatus 37, lower cooling device
38, lowering or hoisting gear
40, input and output material module 41, second rotating shaft
42, rotating disk 43, material-pulling device
44, wheeling device 50, packaged type intelligent console
61, blanking guiding piece
611, guide channel 62, eccentric motor
63, stirring motor 64, blanking guiding piece
641, axostylus axostyle 642, support rail
643, auger sheet.
detailed description of the invention:
Please refer to shown in Fig. 1 to Fig. 4, that show the concrete structure of the preferred embodiment of the present invention, it includes frame 10, packaged type intelligent console 50 and is arranged at, and frame 10 extrudes module 20, compacting module 30 and input and output material module 40; Wherein, this packaged type intelligent console 50 includes console pedestal and is arranged at stand-by power supply, touch display screen, PLC, memory, wireless network communication module, master control alarm lamp, the master control alarming horn on console pedestal; This PLC is connected to memory, touch display screen, wireless network communication module, master control alarm lamp and master control alarming horn.
This is extruded module 20 and includes preheating hopper unit, blanking guidance unit, machine barrel 201, extrusion screw rod group, screw drive motor and multisection type temperature control system.
This preheating hopper unit includes hopper main body 21, this hopper main body 21 has epimere circular cylindrical cavity section and hypomere back taper cavity section, the inner housing 22 with hopper main body 21 shape adaptation is equiped with inside this hopper main body 21, the inside of this inner housing 22 is formed and holds sizing material space 23, and the surface towards appearance sizing material space 23 of described inner housing 22 is covered with wearing layer; This is extruded module 20 and is configured with the automatic material pouring device automatically poured into by sizing material and hold in sizing material space; This inner housing 22 has and the insulated case section 222 of aforementioned epimere circular cylindrical cavity section adaptation and the heat conduction shell section 221 with aforementioned hypomere back taper cavity section adaptation, be formed with epimere annular gap 223 between this epimere circular cylindrical cavity section and insulated case section 222, between this heat conduction shell section 221 and hypomere back taper cavity section, be formed with hypomere annular gap 224; Be equiped with spiral heating bar 26 around heat conduction shell section in this hypomere annular gap 224, this heat conduction shell section 221 place is configured with preheat temperature sensor 25; Preheated by spiral heating bar 26 pairs of sizing materials, thus improve the mobility of sizing material, avoid causing blanking clogging to occur because of one-tenth block bonding between sizing material, improve continuity and the reliability of sizing material processing; And be equiped with high-pressure sensor 27, low level pressure sensor 28 in this epimere annular gap 223, the probe portion of this high-pressure sensor 27, low level pressure sensor 28 is all stretched out convex being exposed to from interior insulated case section 222 and is held sizing material space 23.
In the present embodiment, as depicted in figs. 1 and 2, described high-pressure sensor 27 is provided with two on same level height, and two high-pressure sensors 27 lay respectively at the two pairs of side positions holding sizing material space 23; Described low level pressure sensor 28 is provided with two on same level height, and two low level pressure sensors 28 lay respectively at the two pairs of side positions holding sizing material space 23; When only having a high-pressure sensor sensing sizing material to compress effect, the first main control unit controls eccentric motor 62 and quits work, and meanwhile, the first main control unit controls aforementioned stirring motor 63 and starts working to drive the rotation of blanking guiding piece to stir flat sizing material; Two high-pressure sensors 27 all respond to sizing material when compressing effect, and the first main control unit controls aforementioned automatic material pouring device break-off; Sizing material low pressure effect responded to by one or two low level pressure sensor and when sensing that sizing material compresses effect without high-pressure pressure sensor, aforementioned eccentric motor is always in running order, and drive the action of blanking guiding piece Circularly liftable, aforementioned stirring motor quits work.Herein, the epimere circular cylindrical cavity section outer setting of described hopper main body has the abnormal warning lamp 29 of sizing material amount and sizing material amount abnormal alarm loudspeaker, when two high-pressure sensors or two low level pressure sensors all sense that sizing material compresses effect, first main control unit then controls the abnormal warning lamp flicker of sizing material amount, when two high-pressure sensors or two low level pressure sensors sense sizing material compress effect be longer than 30 seconds time, the first main control unit then controls aforementioned sizing material amount abnormal alarm sound horn.
This blanking guidance unit includes blanking guiding piece, for driving the eccentric motor 62 of blanking guiding piece vertical lifting action and the stirring motor 63 for driving blanking guiding piece to horizontally rotate action, this blanking guiding piece stretches in aforementioned appearance sizing material space; The setting of this blanking guiding piece, it can effectively guide sizing material and drive, and is conducive to smooth and easy blanking; Shown in comparison diagram 2 and Fig. 3, which show two kinds of different blanking guide formation; Wherein, the blanking guiding piece 61 shown in Fig. 2 is shaft-like structure, and this blanking guiding piece 61 surface is arranged with the guide channel 611 extended along himself axial screw, and described blanking guide member 61 hypomere is in gradually minor structure; Blanking guiding piece 64 shown in Fig. 3 includes axostylus axostyle 641, is connected to the multiple support rails 642 on axostylus axostyle 641 and the plural auger sheet 643 around the winding of axostylus axostyle spiral, this auger sheet 643 is in inverted cone shape helical structure gradually large from bottom to top, described support rail 642 is between the upper and lower apart from arranging, and auger sheet 643 is fixed on respective support cross bar 642 by support from bottom to top successively.This hopper body outer surface is equiped with the first main control unit, and aforementioned preheat temperature sensor 25, high-pressure sensor 27, low level pressure sensor 28 be feedback information to the first main control unit respectively; The work that this first main control unit controls spiral heating bar in real time according to the temperature value that preheat temperature sensor 25 feeds back stops and running; This first main control unit controls the batch turning speed of automatic material pouring device in real time according to the feedback signal of high-pressure sensor 27, low level pressure sensor 28 and work stops, running status.
This machine barrel 201 has material road, and this one end, material road is communicated in aforementioned hopper, and this material road other end is connected with opening up extrusion 202, this extrusion screw rod group is arranged in the material road of machine barrel 201, this extrusion screw rod group has drawn together extrusion screw rod 203 and right side extrusion screw rod 204 on the left of parallel setting, this screw drive motor is provided with two, it individually drives left side extrusion screw rod 203 and right side extrusion screw rod 204, on the left of this, the direction of rotation of extrusion screw rod 203 and right side extrusion screw rod 204 is contrary, and this hopper lower ending opening is just to position between left side extrusion screw rod 203 and right side extrusion screw rod 204, eight sections of control temperature units that this multisection type temperature control system includes the second main control unit and arranges successively along material road bearing of trend, every section of control temperature unit includes the annular heat exchange runner shell 205 being placed on machine barrel corresponding site, for responding to the melt adhesive temperature sensors of machine barrel corresponding site temperature value, flow for measuring heat exchange medium flow takes into account the runner valve of the uninterrupted for regulating and controlling heat exchange medium flow, as shown in Figure 4, each annular heat exchange runner shell 205 inside is formed with the annular heat exchange runner 206 around machine barrel corresponding site, described second main control unit controls the openings of sizes of runner valve according to the temperature value of every section of set temperature value and corresponding melt adhesive temperature sensors Real-time Feedback.
This compacting module 30 includes the first rotating shaft 31, upper molded disk 32, lower molded disk 33, servomotor 34, cull automatic detection device, cull automatic clearing apparatus and the 3rd main control unit; On this, molded disk 32 and lower molded disk 33 are between the upper and lower apart from being arranged in the first rotating shaft 31, and connecting plate is provided with between upper molded disk 32 and lower molded disk 33, this connecting plate and upper molded disk 32, lower molded disk 33 are integral type structure and with the first rotating shaft synchronous axial system; On this molded disk 32 periphery on be provided with a plurality of patrix equidistant, equally distributed with the first rotating shaft; This lower molded disk 33 is provided with the bed die matched with patrix, and this bed die is positioned at immediately below patrix; This patrix is provided with upper cooling device 35 and stripper apparatus 36; For the lowering or hoisting gear 38 that this bed die is provided with lower cooling device 37 and controls bed die rising or decline, this lower cooling device 37 and separate setting of cooling device 35 on this; 3rd main control unit control connection is in aforementioned cull automatic detection device, cull automatic clearing apparatus, upper cooling device 35, stripper apparatus 36, lower cooling device 37, lowering or hoisting gear 38.
This input and output material module 40 is arranged to be extruded between module 20 and compacting module 30, this input and output material module 40 at least includes the second rotating shaft 41, rotating disk 42 and the 4th main control unit, this rotating disk 42 is arranged in the second rotating shaft 41 and rotates with the second rotating shaft 41, the lower endless of this rotating disk 42 is evenly equipped with a plurality of scraper, and this plurality of scraper moves around between extrusion 202 and bed die with rotating disk 42 synchronous axial system, this rotating disk 42 is provided with and promotes the stock that scrapes and deliver to material-pulling device 43 on bed die, the top of this rotating disk 42 is provided with the wheeling device 44 for being released by bottle cap, this wheeling device 44 is also positioned at the below of patrix simultaneously, and the 4th main control unit control connection is in aforementioned material-pulling device 43, wheeling device 44, be connected below this wheeling device 44 and have bottle cap output device, this bottle cap output device is configured with the 5th main control unit, the 5th main control unit control connection bottle cap output device, this first main control unit, second main control unit, 3rd main control unit, 4th main control unit and the 5th main control unit are connected to aforementioned PLC, so, aforementioned lid maker is by configuring corresponding main control unit to different module, again each main control unit is connected to the PLC of packaged type intelligent console, not easily there is automatically controlled disorder and fault, improve control stability, simultaneously, information remote can be fed back to equipment master control office of manufacturer etc. through wireless network communication module by packaged type intelligent console, so that the ruuning situation of lid maker and real-time serviceability parameter are understood in monitoring.
Next, the course of work simply introducing the present embodiment is as follows:
Start intelligent precise and control full-automatic mould pressing lid maker, extrude module 20, compacting module 30 and input and output material module 40 to work simultaneously, namely, under the drive of servomotor 34, on this, molded disk 32 and lower molded disk 33 are around the first rotating shaft 31 synchronous axial system, and this rotating disk 42 rotates around the second rotating shaft 41;
First, by automatic material pouring device, Powdered or granular sizing material is put in the hopper extruding module 20, utilize multisection type temperature control system sizing material is heated to molten condition and forms stock, by extrusion device, quantitative stock is extruded from extrusion 202 simultaneously;
Then, rotating disk 42 is driven to rotate by the second rotating shaft 41, and utilize the scraper below rotating disk 42 to be scraped by the stock at extrusion place, the stock scraped rotates with scraper and moves to directly over bed die, then promoting stock by material-pulling device 43 delivers on bed die, complete the charging action of a stock, along with the continuous rotation of rotating disk 42, can continuously stock be delivered on the different bed die of compacting module 30;
Then, drive stock to rotate with the synchronous axial system of patrix and bed die by the first rotating shaft 31, along with the synchronous axial system of upper molded disk 32 and lower molded disk 33, this stock successively through feeding area, shaping area, cooling zone and demoulding district and finally become bottle cap and export.The aforementioned charging action utilizing rotating disk 42 to complete completes in feeding area, then stock enters shaping area, in shaping area, by lowering or hoisting gear 38 drive bed die rise and and Ccope closing machine, stock is made to be pressed into bottle cap shape thus, then, stock after shaping is transferred in cooling zone, in cooling zone, on this, cooling device 35 and lower cooling device 37 work simultaneously, they are separately in bottle cap, outside wall surface carries out science, fully and reasonably cool, then, cooled bottle cap is transferred in demoulding district, in demoulding district, the work of this lowering or hoisting gear 38 impels bed die to decline, and make patrix and bed die die sinking, after die sinking completes, impel bottle cap to depart from patrix by stripper apparatus 36 and fall the upper surface of rotating disk 42, so far compacting action completes,
Finally, the bottle cap dropped on rotating disk 42, promotes bottle cap from wheeling device 44 and carries on bottle cap output device; By this, the compacting operation of a bottle cap all terminates.
Design focal point of the present invention is, it is mainly controlled to the intelligent precise of complete machine by packaged type intelligent console, improves equipment dependability, improves lid efficiency processed and crudy;
Wherein, extrude the setting of module by its preheating hopper unit, blanking guidance unit, machine barrel, extrusion screw rod group, screw drive motor and multisection type temperature control system, ensure that the stock conveying of steady blanking and the better melting quality of formation;
This compacting module is by the setting of its first rotating shaft, upper molded disk, lower molded disk, servomotor, cull automatic detection device, cull automatic clearing apparatus and the 3rd main control unit, ensure that molded disk and lower molded disk stability of rotation, also ensure that the clean of mould, improve the Forming Quality of bottle cap;
This input and output material module, by the setting of its second rotating shaft, rotating disk and the 4th main control unit, achieves in same station upper feeding and discharging, improves the rotating speed of molded disk and lower molded disk, and then improve the operating efficiency of lid maker, increases production capacity;
Aforementioned lid maker is by configuring corresponding main control unit to different module, again each main control unit is connected to the PLC of packaged type intelligent console, not easily there is automatically controlled disorder and fault, improve control stability, simultaneously, information remote can be fed back to equipment master control office of manufacturer etc. through wireless network communication module by packaged type intelligent console, so that the ruuning situation of lid maker and real-time serviceability parameter are understood in monitoring.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, thus every above embodiment is done according to technical spirit of the present invention any trickle amendment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (6)
1. intelligent precise controls a full-automatic mould pressing lid maker, it is characterized in that: include frame, packaged type intelligent console and be arranged at and frame extrudes module, compacting module and input and output material module; Wherein, this packaged type intelligent console includes console pedestal and is arranged at stand-by power supply, touch display screen, PLC, memory, wireless network communication module, master control alarm lamp, the master control alarming horn on console pedestal;
This is extruded module and includes preheating hopper unit, blanking guidance unit, machine barrel, extrusion screw rod group, screw drive motor and multisection type temperature control system;
This preheating hopper unit includes hopper main body, and this hopper main body has epimere circular cylindrical cavity section and hypomere back taper cavity section, is equiped with the inner housing with hopper body shape adaptation inside this hopper main body, and the inside of this inner housing is formed and holds sizing material space; This extrusion die assembly is equipped with the automatic material pouring device automatically poured into by sizing material and hold in sizing material space; This inner housing has and the insulated case section of aforementioned epimere circular cylindrical cavity section adaptation and the heat conduction shell section with aforementioned hypomere back taper cavity section adaptation, be formed with epimere annular gap between this epimere circular cylindrical cavity section and insulated case section, between this heat conduction shell section and hypomere back taper cavity section, be formed with hypomere annular gap; Be equiped with spiral heating bar around heat conduction shell section in this hypomere annular gap, this heat conduction shell section place is configured with preheat temperature sensor; Be equiped with high-pressure sensor, low level pressure sensor in this epimere annular gap, the probe portion of this high-pressure sensor, low level pressure sensor is all stretched out convex being exposed to from interior insulated case section and is held sizing material space;
This blanking guidance unit includes blanking guiding piece, for driving the eccentric motor of blanking guiding piece vertical lifting action and the stirring motor for driving blanking guiding piece to horizontally rotate action, this blanking guiding piece stretches in aforementioned appearance sizing material space; This hopper body outer surface is equiped with the first main control unit, and aforementioned preheat temperature sensor, high-pressure sensor, low level pressure sensor be feedback information to the first main control unit respectively; The work that this first main control unit controls spiral heating bar in real time according to the temperature value that preheat temperature sensor feeds back stops and running; This first main control unit controls the batch turning speed of automatic material pouring device in real time according to the feedback signal of high-pressure sensor, low level pressure sensor and work stops, running status;
This machine barrel has material road, and this one end, material road is communicated in aforementioned hopper, and this material road other end is connected with opening up extrusion, this extrusion screw rod group is arranged in the material road of machine barrel, this extrusion screw rod group has drawn together extrusion screw rod and right side extrusion screw rod on the left of parallel setting, this screw drive motor is provided with two, it individually drives left side extrusion screw rod and right side extrusion screw rod, on the left of this, the direction of rotation of extrusion screw rod and right side extrusion screw rod is contrary, and this hopper lower ending opening is just to position between left side extrusion screw rod and right side extrusion screw rod, eight sections of control temperature units that this multisection type temperature control system includes the second main control unit and arranges successively along material road bearing of trend, every section of control temperature unit includes the annular heat exchange runner shell being placed on machine barrel corresponding site, for responding to the melt adhesive temperature sensors of machine barrel corresponding site temperature value, flow for measuring heat exchange medium flow takes into account the runner valve of the uninterrupted for regulating and controlling heat exchange medium flow, each annular heat exchange runner shell inside is formed with the annular heat exchange runner around machine barrel corresponding site, described second main control unit controls the openings of sizes of runner valve according to the temperature value of every section of set temperature value and corresponding melt adhesive temperature sensors Real-time Feedback,
This compacting module includes the first rotating shaft, upper molded disk, lower molded disk, servomotor, cull automatic detection device, cull automatic clearing apparatus and the 3rd main control unit; On this, molded disk and lower molded disk are between the upper and lower apart from being arranged in the first rotating shaft, and are provided with connecting plate between upper molded disk and lower molded disk, and this connecting plate and upper molded disk, lower molded disk are integral type structure and with the first rotating shaft synchronous axial system; On this molded disk periphery on be provided with a plurality of patrix equidistant, equally distributed with the first rotating shaft; This lower molded disk is provided with the bed die matched with patrix, and this bed die is positioned at immediately below patrix; This patrix is provided with upper cooling device and stripper apparatus; For the lowering or hoisting gear that this bed die is provided with lower cooling device and controls bed die rising or decline, this lower cooling device and the separate setting of cooling device on this; 3rd main control unit control connection is in aforementioned cull automatic detection device, cull automatic clearing apparatus, upper cooling device, stripper apparatus, lower cooling device, lowering or hoisting gear;
This input and output material module is arranged to be extruded between module and compacting module, this input and output material module at least includes the second rotating shaft, rotating disk and the 4th main control unit, this rotating disk is arranged in the second rotating shaft with the second axis of rotation, the lower endless of this rotating disk is evenly equipped with a plurality of scraper, and this plurality of scraper moves around between extrusion and bed die with rotating disk synchronous axial system; This rotating disk is provided with and promotes the stock that scrapes and deliver to material-pulling device on bed die, the top of this rotating disk is provided with the wheeling device for being released by bottle cap, this wheeling device is also positioned at the below of patrix simultaneously, and the 4th main control unit control connection is in aforementioned material-pulling device, wheeling device; Be connected below this wheeling device and have bottle cap output device, this bottle cap output device is configured with the 5th main control unit, the 5th main control unit control connection bottle cap output device; This first main control unit, the second main control unit, the 3rd main control unit, the 4th main control unit and the 5th main control unit are connected to aforementioned PLC, and this PLC is connected to memory, touch display screen, wireless network communication module, master control alarm lamp and master control alarming horn.
2. intelligent precise according to claim 1 controls full-automatic mould pressing lid maker, it is characterized in that: described high-pressure sensor is provided with two on same level height, and two high-pressure sensors lay respectively at the two pairs of side positions holding sizing material space; Described low level pressure sensor is provided with two on same level height, and two low level pressure sensors lay respectively at the two pairs of side positions holding sizing material space; When only having a high-pressure sensor sensing sizing material to compress effect, the first main control unit controls aforementioned eccentric motor and quits work, and meanwhile, the first main control unit controls aforementioned stirring motor and starts working to drive the rotation of blanking guiding piece to stir flat sizing material; Two high-pressure sensors all respond to sizing material when compressing effect, and the first main control unit controls aforementioned automatic material pouring device break-off; Sizing material low pressure effect responded to by one or two low level pressure sensor and when sensing that sizing material compresses effect without high-pressure pressure sensor, aforementioned eccentric motor is always in running order, and drive the action of blanking guiding piece Circularly liftable, aforementioned stirring motor quits work.
3. intelligent precise according to claim 1 and 2 controls full-automatic mould pressing lid maker, it is characterized in that: the epimere circular cylindrical cavity section outer setting of described hopper main body has the abnormal warning lamp of sizing material amount and sizing material amount abnormal alarm loudspeaker, when two high-pressure sensors or two low level pressure sensors all sense that sizing material compresses effect, first main control unit then controls the abnormal warning lamp flicker of sizing material amount, when two high-pressure sensors or two low level pressure sensors sense sizing material compress effect be longer than 30 seconds time, first main control unit then controls aforementioned sizing material amount abnormal alarm sound horn.
4. intelligent precise according to claim 1 and 2 controls full-automatic mould pressing lid maker, it is characterized in that: described blanking guiding piece is shaft-like structure, this blanking guide faces is arranged with the guide channel extended along himself axial screw, and described blanking guide member hypomere is in gradually minor structure.
5. intelligent precise according to claim 1 and 2 controls full-automatic mould pressing lid maker, it is characterized in that: described blanking guiding piece includes axostylus axostyle, is connected to the multiple support rail on axostylus axostyle and the plural auger sheet around the winding of axostylus axostyle spiral, this auger sheet is in inverted cone shape helical structure gradually large from bottom to top, described support rail is between the upper and lower apart from arranging, and auger sheet is fixed on respective support cross bar by support from bottom to top successively.
6. intelligent precise according to claim 1 and 2 controls full-automatic mould pressing lid maker, it is characterized in that: the surface towards appearance sizing material space of described inner housing is covered with wearing layer.
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