CN203742963U - Pump type efficient safety control cabinet - Google Patents
Pump type efficient safety control cabinet Download PDFInfo
- Publication number
- CN203742963U CN203742963U CN201320750081.8U CN201320750081U CN203742963U CN 203742963 U CN203742963 U CN 203742963U CN 201320750081 U CN201320750081 U CN 201320750081U CN 203742963 U CN203742963 U CN 203742963U
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- China
- Prior art keywords
- control panel
- pump
- interface
- data analysis
- touch screen
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- Expired - Lifetime
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- 238000007405 data analysis Methods 0.000 claims abstract description 20
- 238000004891 communication Methods 0.000 claims abstract description 15
- 238000003672 processing method Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 231100001261 hazardous Toxicity 0.000 description 2
- 235000003642 hunger Nutrition 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013178 mathematical model Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000037351 starvation Effects 0.000 description 2
- 208000033999 Device damage Diseases 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Abstract
The utility model provides a pump type efficient safety control cabinet, wherein a data program control panel is connected with a signal input interface, a binding post, a signal output interface, a communication interface and a power switch; the communication interface is connected with a display unit module; the power switch is connected with a power incoming line interface; a data analysis and judgment control panel is connected with a key performance parameter SD card of a pump and a digital display touch screen; mutually communicated bus bars are arranged on the data program control panel and the data analysis and judgment control panel; the data program control panel and the data analysis and judgment control panel are connected through the mutually communicated bus bars. According to the utility model, a digital model is built for the performance parameters of the pump and stored in thedata program control panel, the collected signals are analyzed and judged by the data analysis and judgment control panel, the running status of the pump is displayed on the digital display touch screen, and the digital display touch screen performs safety prompt and gives an alarm; the signal output interface is used for teletransmission and centralized control, so that the operating efficiency of the pump is improved, and an operator is prevented from maloperation.
Description
Technical field
The utility model relates to power distribution unit, specifically, relates to the industries such as a kind of metallurgy, oil, chemical industry, industrial and mining enterprise, agricultural production, national defence scientific research for the long-distance monitor and control cabinet of various pump classes.
Background technique
At each, use in the industry of pump, need a kind of device to monitor the safe operation of pump.Using at present the device in this occasion is mainly to use scene, on pump or in pipe-line system, load onto conventional flowmeter, pressure transducer, temperature transducer, ammeter, voltmeter, control system, make a video recording first-class monitoring instrument or element monitored the safe operation of pump, and conventional instrument or components and parts disperse, site layout project is messy, needed instrument and number of elements are huge, cost is higher, and can not analyze the ride quality of pump and Safety performance, judgement, prompting and conduct monitoring at all levels, can not the potential safety hazard existing in pump operation be monitored and be pointed out, the method that more can not prevent and propose to solve the potential safety hazard of pump.Because instrument disperses, quantity is huge, very comprehensive to operation and maintenance personnel's Operation and maintenance technical ability requirement, Operation and maintenance program is complicated, and workload is large, and often easily causes operate miss, breaks down and causes device damage and the normal production of impact.
Model utility content
Above-mentioned defect and problem for prior art, the utility model object is to provide a kind of pump class highly effective and safe control cabinet, setting up in advance mathematical model is stored in data program control panel, the signal unification of pump is input to signal input interface, and carry out remote transmission and centralized control by signal output interface, improve the operational efficiency of pump, prevented operator's operate miss.
In order to achieve the above object, the utility model is realized by the following technical solutions:
A kind of pump class highly effective and safe control cabinet, comprise that numeral shows touch screen, power switch, display unit module, signal input interface, tenminal block, signal output interface, the performance parameter SD card of pump key, data program control panel, data analysis and judgement control panel, communication interface and electric power incoming line interface, described data program control panel connects signal input interface, tenminal block, signal output interface, communication interface and power switch, described communication interface connects display unit module, described power switch connects electric power incoming line interface, described data analysis is connected the performance parameter SD card of pump key with judgement control panel, numeral shows touch screen, described data program control panel, on data analysis and judgement control panel, intercommunication line row is all set, described data program control panel, data analysis is connected by intercommunication line row with judgement control panel.
Further technological scheme, described display unit module comprises trouble lamp, operation display lamp, primary power supply display lamp, described trouble lamp, operation display lamp, primary power supply display lamp are all connected with communication interface.
Further technological scheme, also comprise shell, the front of described shell and side all arrange perforate, described trouble lamp, operation display lamp, primary power supply display lamp, power switch, numeral show that touch screen is all arranged in the perforate of outer casing frontispiece, described signal input interface, tenminal block, signal output interface are all arranged in the perforate at the shell back side, and described electric power incoming line interface is arranged on the bottom of shell.
The utility model is set up mathematical model by technical data required for the pump and potential safety hazard and is stored in advance in data program control panel, the signals such as pressure, temperature, electric current, vibration that signal input interface received to pump are by data analysis and judge that control panel analyzes and judge the ride quality of pump and potential safety hazard, in numeral, show the running state that touches screen display pump, and carry out safety instruction and warning, fault prompting, trouble-saving measure prompting, operation indicating, hazardous condition prompting; Simultaneously; by signal output interface, carry out remote transmission and centralized control; improved the operational efficiency of pump; prevent operator's operate miss; prevention pump breaks down and damage equipment, makes the very clear existing runnability and the method that is about to contingent fault and processes in time of knowing pump of operator, has guaranteed the high-efficiency operation of pump; protect the normal operation of equipment and production, reduced operator's workload.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment's technological scheme, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only an embodiment of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is internal structure schematic diagram of the present utility model.
Fig. 2 is front schematic view of the present utility model.
Fig. 3 is schematic rear view of the present utility model.
Fig. 4 is A-A sectional view of the present utility model.
Wherein, 1, shell, 2, numeral shows touch screen, 3, power switch, 4, trouble lamp, 5, operation display lamp, 6, primary power supply display lamp, 7, signal input interface, 8, tenminal block, 9, signal output interface, 10, the performance parameter SD card of pump key, 11, data program control panel, 12, data analysis and judgement control panel, 13, intercommunication line row, 14, communication interface, 15, electric power incoming line interface.
Embodiment
Below in conjunction with accompanying drawing of the present utility model, the technical solution of the utility model is clearly and completely described, obviously, described embodiment is only embodiment of the utility model, rather than whole embodiments.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment who obtains under creative work prerequisite, all belong to the scope of the utility model protection.
According to Fig. 1, shown in Fig. 4, the utility model is a kind of pump class highly effective and safe control cabinet, comprises that numeral shows touch screen, power switch, display unit module, signal input interface, tenminal block, signal output interface, the performance parameter SD card of pump key, data program control panel, data analysis and judgement control panel, communication interface and electric power incoming line interface, described data program control panel connects signal input interface, tenminal block, signal output interface, communication interface and power switch, described communication interface connects display unit module, and described power switch connects electric power incoming line interface, and described data analysis is connected the performance parameter SD card of pump key with judgement control panel, numeral shows touch screen, described data program control panel, on data analysis and judgement control panel, intercommunication line row is all set, described data program control panel, data analysis is connected by intercommunication line row with judgement control panel, and described display unit module comprises trouble lamp, operation display lamp, primary power supply display lamp, described trouble lamp, operation display lamp, primary power supply display lamp is all connected with communication interface.
As Fig. 2-3, the utility model also comprises shell, the front of described shell and side all arrange perforate, described trouble lamp, operation display lamp, primary power supply display lamp, power switch, numeral show that touch screen is all arranged in the perforate of outer casing frontispiece, described signal input interface, tenminal block, signal output interface are all arranged in the perforate at the shell back side, and described electric power incoming line interface is arranged on the bottom of shell.
Working principle of the present utility model is:
Normal by pump, abnormal data, the potential safety hazard of existence in service and misoperation etc. are organized in numerical control program board, after electric power incoming line interface access power supply, turn on the power switch, by signal input interface collection, receive the pressure of pump, temperature, electric current, vibrate four signals, the performance parameter of front pump key in the performance parameter SD of pump key card or on touch screen in advance, rerun data analysis and judgement control panel to data analysis in data control program plate, safety identification and judgement, in numeral, show the running state that touches screen display pump, and carry out safety instruction, fault prompting, trouble-saving measure prompting, operation indicating, hazardous condition prompting, contingent danger is carried out to light warning by trouble lamp, the above content that can show and the content of warning all can be carried out teletransmission and centralized control by signal output interface.
In the utility model, normal and the abnormal data that is organized in numerical control program board can comprise: the flow of pump, lift, air horsepower, efficiency, net positive suction head, case temperature, seal temperature, bearing temperature, seal leakage amount, vibration, the reason of motor overload and overload and processing method, the reason of oil starvation and oil starvation and processing method, the reason of seal leakage and leakage and processing method, reason and processing method that motor can not normally start and can not start, vibration and vibrative reason and processing method that pump produces, pump produces cavitation and produces reason and the processing method of cavitation, aberrations in property, lack raw material, antiport, coupling alignment deviation, overheated, overvoltage, phase shortage, noise, the reason that operational efficiency is on the low side and processing method.
The above; it is only embodiment of the present utility model; but protection domain of the present utility model is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; can expect easily changing or replacing, within all should being encompassed in protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion by the described protection domain with claim.
Claims (3)
1. a pump class highly effective and safe control cabinet, it is characterized in that: comprise that numeral shows touch screen, power switch, display unit module, signal input interface, tenminal block, signal output interface, the performance parameter SD card of pump key, data program control panel, data analysis and judgement control panel, communication interface and electric power incoming line interface, described data program control panel connects signal input interface, tenminal block, signal output interface, communication interface and power switch, described communication interface connects display unit module, described power switch connects electric power incoming line interface, described data analysis is connected the performance parameter SD card of pump key with judgement control panel, numeral shows touch screen, described data program control panel, on data analysis and judgement control panel, intercommunication line row is all set, described data program control panel, data analysis is connected by intercommunication line row with judgement control panel.
2. pump class highly effective and safe control cabinet according to claim 1, it is characterized in that: described display unit module comprises trouble lamp, operation display lamp, primary power supply display lamp, described trouble lamp, operation display lamp, primary power supply display lamp are all connected with communication interface.
3. pump class highly effective and safe control cabinet according to claim 2, it is characterized in that: also comprise shell, the front of described shell and side all arrange perforate, described trouble lamp, operation display lamp, primary power supply display lamp, power switch, numeral show that touch screen is all arranged in the perforate of outer casing frontispiece, described signal input interface, tenminal block, signal output interface are all arranged in the perforate at the shell back side, and described electric power incoming line interface is arranged on the bottom of shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320750081.8U CN203742963U (en) | 2013-11-25 | 2013-11-25 | Pump type efficient safety control cabinet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320750081.8U CN203742963U (en) | 2013-11-25 | 2013-11-25 | Pump type efficient safety control cabinet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203742963U true CN203742963U (en) | 2014-07-30 |
Family
ID=51342771
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320750081.8U Expired - Lifetime CN203742963U (en) | 2013-11-25 | 2013-11-25 | Pump type efficient safety control cabinet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203742963U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106015028A (en) * | 2016-05-04 | 2016-10-12 | 江苏大学 | Intelligent water pump set monitoring and fault early warning method based on internet of things |
-
2013
- 2013-11-25 CN CN201320750081.8U patent/CN203742963U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106015028A (en) * | 2016-05-04 | 2016-10-12 | 江苏大学 | Intelligent water pump set monitoring and fault early warning method based on internet of things |
| CN106015028B (en) * | 2016-05-04 | 2018-11-06 | 江苏大学 | A kind of intelligent monitoring of water pump pump group and fault early warning method based on Internet of Things |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140730 |