CN102945041A - System for monitoring safety operation of pump - Google Patents
System for monitoring safety operation of pump Download PDFInfo
- Publication number
- CN102945041A CN102945041A CN2012105069521A CN201210506952A CN102945041A CN 102945041 A CN102945041 A CN 102945041A CN 2012105069521 A CN2012105069521 A CN 2012105069521A CN 201210506952 A CN201210506952 A CN 201210506952A CN 102945041 A CN102945041 A CN 102945041A
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- China
- Prior art keywords
- pump
- module
- monitoring system
- safe operation
- operation monitoring
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/80—Management or planning
Abstract
The invention relates to the field of pump monitoring, and in particular relates to a system for monitoring safety operation of a pump. The system can comprehensively monitor the operation of the pump, monitor and prompt potential safety hazards and propose a solving method. The technical scheme disclosed by the invention is as follows: the system comprises a signal input module, a control module, a data analyzing module and a display module, wherein the control module controls information of the signal input module to be analyzed and judged in the data analyzing module, and displays the operation state of the pump on the display module. The system is small in size and simple to operate, the operation of the pump can be comprehensively monitored by using a small quantity of elements and inputting a small quantity of monitoring signals, the potential safety hazards of the pump are analyzed, the prevention and the safety alarm are given out, and the solving methods are proposed, so that the normal operation of equipment and production is ensured.
Description
Technical field
The present invention relates to pump monitoring field, particularly a kind of pump safe operation monitoring system.
Background technology
Use in the industry of pump at each, to the monitoring safe operation that mainly the first-class monitoring instrument of flowmeter, pressure transducer, temperature sensor, reometer, voltage table, control system, shooting of dress routine or element are monitored pump on scene, pump or in the piping system of pump;
And conventional instrument or components and parts disperse, site layout project is messy, needed instrument and number of elements are huge, cost is higher, and can not analyze runnability and the security performance of pump, judge, prompting and conduct monitoring at all levels, can not monitor and point out the potential safety hazard that exists in the pump operation, more can not prevent and propose solution to the potential safety hazard of pump.
Often misoperation, breaking down causes device damage and the normal production of impact.Operation and maintenance technical ability requirement to the operation and maintenance personnel is very comprehensive, and the Operation and maintenance program is complicated, and workload is large.
Summary of the invention
The present invention proposes a kind of pump safe operation monitoring system, can carry out comprehensive monitoring to the operation of pump, potential safety hazard is monitored and is pointed out, and propose solution.
Technical scheme of the present invention is achieved in that a kind of pump safe operation monitoring system, comprises signal input module, control module, data analysis module and display module; The information of described control module control signal load module analyzes, judges at data analysis module, and the running status of pump is shown at display module.
Described monitoring system also comprises signal output module and transport module; Described signal output module is connected with control module, carries out information interaction by transport module and Terminal Server Client.
Described signal input module is for the signal input interface that receives the Real-time Collection signal, for the pump performance parameter S D card of storing pump parameter under the normal condition.
Optimally, described control module is micro-control unit.
Further, described display module comprises that indication panel and numeral show touch-screen.
Optimally, described indication panel comprises power switch, trouble lamp, operation display lamp, primary power display lamp.
A kind of pump safe operation monitoring system provided by the invention, volume is little, and is simple to operate, greatly reduces man power and material's cost; Use a small amount of element, a small amount of monitor signal of input to carry out comprehensive monitoring to the operation of pump; Potential safety hazard to pump is analyzed, and prevents with security alarm and propose solution, and the normal operation of assurance equipment and production has improved production efficiency greatly, has reduced production, shutdown, maintenance cost.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1: module diagram of the present invention.
Among the figure: 100, control module; 110, signal input module; 120, data analysis module; 130, display module; 140, signal output module; 150, transport module; 111, signal input interface; 112, pump performance parameter S D card; 131, indication panel; 132, numeral shows touch-screen.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
Technical scheme of the present invention is achieved in that a kind of pump safe operation monitoring system, comprises signal input module 110, control module 100, data analysis module 120 and display module 130; The information of described control module 100 control signal load modules 110 analyzes, judges at data analysis module 120, and the running status of pump is shown at display module 130.Described monitoring system also comprises signal output module 140 and transport module 150; Described signal output module 140 is connected with control module 100, carries out information interaction by transport module 150 and Terminal Server Client.Described signal input module 110 is for the signal input interface 111 that receives the Real-time Collection signal, for the pump performance parameter S D card 112 of storing pump parameter under the normal condition.Optimally, described control module 100 is micro-control unit.Further, described display module 130 comprises that indication panel 131 and numeral show touch-screen 132.Optimally, described indication panel 131 comprises power switch, trouble lamp, operation display lamp, primary power display lamp.
Signal input module 110 gathers four signals of pressure, temperature, electric current, vibration that receive pump; Different because of every technical data required for the pump, the key parameter that every pump is inputted has flow, lift, net positive suction head, efficient, shaft power, can show by numeral the performance parameter of touch-screen 132 front pump keys.
The normal pump parameters such as the flow of pump, lift, efficient, power, net positive suction head, vibration, noise, temperature under the pump performance parameter S D card 112 storage normal conditions.
The signal of 120 pairs of signal input module 110 of data analysis module and pump performance parameter S D card 112 compares, judges, thereby the runnability of pump and potential safety hazard are analyzed and judged.
Control module 100 comprises the potential safety hazard of anomalous performance parameter and existence in service and maloperation etc., it is pressed certain program composition, the result who analyzes, judges for data analysis module 120 carries out safety instruction or warning at display module 130, the line operate of going forward side by side prompting.Contingent danger is reported to the police by safety alarm.
Control module 100 also comprises reason and the disposal route of motor overload and overload, the reason of oil starvation and oil starvation and disposal route, the reason of seal leakage and leakage and disposal route, reason and disposal route that motor can not normally start and can not start, vibration and vibrative reason and disposal route that pump produces, pump produces cavitation and produces reason and the disposal route of cavitation, aberrations in property, lacks raw material, antiport, shaft coupling alignment deviation, overheated, overvoltage, phase shortage, noise, reason and disposal route that operational efficiency is on the low side.
Carry out remote transmission and centralized control by the present invention.Improved the operational efficiency of pump; prevent operating personnel's misoperation; the prevention pump breaks down and damage equipment; make very clear ruuning situation and contingent fault and the timely method of processing of knowing pump of operating personnel; guaranteed the high-efficiency operation of pump; protect the normal operation of equipment and production, reduced operating personnel's workload.
The present invention also comprises signal output module 140 and transport module 150, realizes Terminal Server Client to the remote monitoring of pump, and when pump broke down or be unusual, mutual by remote information, guide field the staff safeguarded.
The present invention is in the situation that does not have the huge monitoring components and parts such as power measuring, flowmeter, and mathematics data and various potential safety hazard that can pump is huge be all identified, analyze, shown and report to the police.
A kind of pump safe operation monitoring system provided by the invention, volume is little, and is simple to operate, greatly reduces man power and material's cost; Use a small amount of element, a small amount of monitor signal of input to carry out comprehensive monitoring to the operation of pump; Potential safety hazard to pump is analyzed, and prevents with security alarm and propose solution, and the normal operation of assurance equipment and production has improved production efficiency greatly, has reduced production, shutdown, maintenance cost.
Certainly; in the situation that does not deviate from spirit of the present invention and essence thereof; those of ordinary skill in the art should make according to the present invention various corresponding changes and distortion, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.
Claims (6)
1. a pump safe operation monitoring system is characterized in that: comprise signal input module (110), control module (100), data analysis module (120) and display module (130); The information of described control module (100) control signal load module (110) analyzes, judges at data analysis module (120), and the running status of pump is shown at display module (130).
2. a kind of pump safe operation monitoring system according to claim 1 is characterized in that: also comprise signal output module (140) and transport module (150); Described signal output module (140) is connected with control module (100), carries out information interaction by transport module (150) and Terminal Server Client.
3. a kind of pump safe operation monitoring system according to claim 1 is characterized in that: described signal input module (110) be used for receiving the Real-time Collection signal signal input interface (111), be used for the pump performance parameter S D card (112) of pump parameter under the storage normal condition.
4. a kind of pump safe operation monitoring system according to claim 1 is characterized in that: described control module (100) is micro-control unit.
5. a kind of pump safe operation monitoring system according to claim 1 is characterized in that: described display module (130) comprises that indication panel (131) and numeral show touch-screen (132).
6. a kind of pump safe operation monitoring system according to claim 5, it is characterized in that: described indication panel (131) comprises power switch, trouble lamp, operation display lamp, primary power display lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105069521A CN102945041A (en) | 2012-12-03 | 2012-12-03 | System for monitoring safety operation of pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105069521A CN102945041A (en) | 2012-12-03 | 2012-12-03 | System for monitoring safety operation of pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102945041A true CN102945041A (en) | 2013-02-27 |
Family
ID=47727992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012105069521A Pending CN102945041A (en) | 2012-12-03 | 2012-12-03 | System for monitoring safety operation of pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102945041A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108256655A (en) * | 2018-01-24 | 2018-07-06 | 杭州凯达电力建设有限公司 | A kind of electric system hidden danger management system and method |
| CN112983843A (en) * | 2021-03-01 | 2021-06-18 | 合肥恒大江海泵业股份有限公司 | Intelligent control system and control method of submersible electric pump |
Citations (5)
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|---|---|---|---|---|
| EP1418339A2 (en) * | 2002-11-08 | 2004-05-12 | Eaton Corporation | Method and apparatus of detecting disturbances in a centrifugal pump |
| CN201339565Y (en) * | 2008-10-08 | 2009-11-04 | 王洪亮 | Intelligent monitoring equipment of screw pump well |
| CN102288638A (en) * | 2011-07-07 | 2011-12-21 | 三江学院 | Ground source heat pump thermal response testing system based on PLC (Programmable Logic Controller) |
| CN202273876U (en) * | 2011-10-13 | 2012-06-13 | 华自科技股份有限公司 | Automatic control device of water pump in deep well |
| CN102777370A (en) * | 2012-01-11 | 2012-11-14 | 福州大学 | Realization method of LabVIEW-based high-pressure pump performance testing system |
-
2012
- 2012-12-03 CN CN2012105069521A patent/CN102945041A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1418339A2 (en) * | 2002-11-08 | 2004-05-12 | Eaton Corporation | Method and apparatus of detecting disturbances in a centrifugal pump |
| US20040090197A1 (en) * | 2002-11-08 | 2004-05-13 | Schuchmann Russell P. | Method and apparatus of detecting disturbances in a centrifugal pump |
| CN201339565Y (en) * | 2008-10-08 | 2009-11-04 | 王洪亮 | Intelligent monitoring equipment of screw pump well |
| CN102288638A (en) * | 2011-07-07 | 2011-12-21 | 三江学院 | Ground source heat pump thermal response testing system based on PLC (Programmable Logic Controller) |
| CN202273876U (en) * | 2011-10-13 | 2012-06-13 | 华自科技股份有限公司 | Automatic control device of water pump in deep well |
| CN102777370A (en) * | 2012-01-11 | 2012-11-14 | 福州大学 | Realization method of LabVIEW-based high-pressure pump performance testing system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108256655A (en) * | 2018-01-24 | 2018-07-06 | 杭州凯达电力建设有限公司 | A kind of electric system hidden danger management system and method |
| CN112983843A (en) * | 2021-03-01 | 2021-06-18 | 合肥恒大江海泵业股份有限公司 | Intelligent control system and control method of submersible electric pump |
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Application publication date: 20130227 |