A kind of tire automatic glue sprayer
Technical field
The utility model relates to glue sprayer technical field, particularly a kind of tire automatic glue sprayer.
Background technology
Automobile is as traffic, the instrument of riding instead of walk, and every Year's consumption increases severely, and tire there will be situation about being punctured under steam, occurs unsafe condition.Existing solution is at inner surface spraying one deck high viscosity of tire, elastomeric macromolecule memory synthetic size by tyre glue-jetting machine.In the time that tire is punctured by nail or other puncture thing, thereby this macromolecule memory synthetic size can be rapidly will puncture mouthful shutoff and play the effect of leakproof.Existing tire automatic glue sprayer comprises colloidal sol, defeated glue, glue spraying, tire detent mechanism and cooling body etc.Need real time inspection or rule of thumb estimate glue surplus, and then determining whether to add blob of viscose.Waste of manpower in use, energy, reduce glue sprayer operating efficiency.
Utility model content
For overcoming the shortcoming of above-mentioned tyre glue-jetting machine, the utility model provides a kind of tire automatic glue sprayer, solves existing glue sprayer glue and cannot automatically detect glue, the ineffective problem of glue sprayer.
For achieving the above object, the utility model has adopted following technical scheme:
The tire automatic glue sprayer that the utility model provides, comprise cabinet, colloidal sol stove, send gluing mechanism, glue-spraying mechanism, cooling body, tire detent mechanism, control system and smoke exhaust pipe etc., in described colloidal sol stove, blob of viscose is after being heated into glue, through sending gluing mechanism to be transferred to glue-spraying mechanism, tire on tire detent mechanism is sprayed, cooling body provides low-temperature receiver cooling to the spray-coating surface air-supply of spray of tire simultaneously, smoke exhaust pipe is got rid of the flue dust in glue sprayer, described colloidal sol stove is made up of 2mm corrosion resistant plate, colloidal sol furnace interior is provided with heating plate, liquid level sensor is installed in colloidal sol stove, liquid level sensor connection control system.
As the improvement to such scheme, described liquid level sensor adopts pressure liquid level sensor.
Further, in described colloidal sol stove surrounding, heat-insulation layer is set, described heat-insulation layer can preferably use asbestos heat-insulation layer.
Tire automatic glue sprayer of the present utility model, describedly send gluing mechanism to comprise glue feeding tube, send glue motor, send glue pump and pressure regulator valve, the glue pump that send that send glue motor to connect is arranged on colloidal sol furnace bottom, and colloidal sol furnace bottom has gum outlet, and pressure regulator valve is arranged between colloidal sol stove gum outlet and glue feeding tube;
Described pressure regulator valve comprises valve seat, automatic pressure regulator and pneumatic operated valve, and valve seat has glue passage, and glue passage two ends are respectively glue-feeder and glue conveying box interface; Valve seat has two installing holes, and automatic pressure regulator and pneumatic operated valve are arranged on respectively in two installing holes, installing hole and glue channel connection;
Glue-feeder is connected with colloidal sol furnace bottom gum outlet, and glue conveying box interface is connected with glue feeding tube;
Described automatic pressure regulator is made up of plug I, pressure spring I and valve gap I, and pressure spring I two ends connect plug and valve gap I;
In described air-operated valve, have valve pocket I, center slideway, spool and pressure spring II, spool two ends connect respectively sealing surface and plug II, and pressure spring II is arranged on spool outside, valve pocket I bottom, and pressure spring II top and plug II are conflicted.
Further, can in described pressure regulator valve, screen pack be set.
As the decision design to above-mentioned pressure regulator valve structure, glue hole I can be set back in pressure regulator valve and return glue hole II, be separately positioned in the installing hole of corresponding automatic pressure regulator and pneumatic operated valve on valve seat.
Tire automatic glue sprayer of the present utility model, described glue-spraying mechanism comprises shower nozzle and reversal valve, described reversal valve comprises valve body II, valve pocket II, needle and flexible member, charging aperture is set in valve body II, partly sprays feed pipe and entirely spray feed pipe, valve body II top arranges compressed air channel, valve pocket II is communicated with charging aperture, compressed air channel, entirely sprays feed pipe and partly spray feed pipe, needle has valve pocket II respectively with full spray feed pipe and partly sprays the structure that feed pipe is communicated with, flexible member is arranged on valve pocket II bottom, conflicts in flexible member and needle bottom.
Described flexible member is spring.
Described needle has three plunger I, II, III, and valve body II inside has boss I, II, and plunger II coordinates to be communicated with boss I partly sprays feed pipe, and plunger III coordinates and is communicated with full spray feed pipe with boss II.
Compared with prior art, the beneficial effects of the utility model are:
1) the tire automatic glue sprayer that the utility model provides, be used for tire inner surface to spray glue, at colloidal sol stove, liquid level sensor is set, detect liquid level condition and feed back to control system, when glue reaches, setting value is lower prescribes a time limit, and blob of viscose is added in system prompt or warning, automatically detect adhesive liquid quantity, without manual intervention, equipment continuous operation, increases work efficiency.
2) between colloidal sol stove and glue conveying box, pressure regulator valve is set, wherein automatic pressure regulator regulates open and close automatically according to glue pressure size, glue pressure is regulated, avoid the excessive situation that causes the exit splash of glue-spraying mechanism glue spraying of glue pressure, make spraying more even.
3) between colloidal sol stove and glue conveying box, pressure regulator valve is set, pneumatic operated valve wherein, by control system gauge tap, carries out pressure release and pressurization, and the pressure in glue passage is controlled to adjust.Stable pressure is provided, ensures the even of spraying.
4) at the glue-feeder place of pressure regulator valve glue passage, screen pack is set, the impurity in filtering glue, improves coating quality.
5) glue-spraying mechanism use reversal valve completes the switching of full spray, half spray, and air-actuated direction valve, by the various combination switching of spool and valve body boss, is communicated with full spray accordingly or partly sprays feed pipe, realizes different spraying methods, and use flexibly, conveniently.
Brief description of the drawings
Fig. 1 is tire automatic glue sprayer structural representation of the present utility model.
Fig. 2 is colloidal sol furnace structure schematic diagram of the present utility model;
Fig. 3 is pressure regulator valve structural representation of the present utility model;
Fig. 4 is structure of reversing valve schematic diagram of the present utility model;
Reference numeral:
1. cabinet; 2. colloidal sol stove; 3. pressure regulator valve; 4. glue feeding tube; 5. send glue pump; 6. send glue motor; 7.X is to servomotor; 8.Z is to servomotor; 9. shower nozzle; 10. rolling motor; 11. belt pulleys; 12. belts; 13. tire fixed mounts; 14. bearing blocks; 15. tire rolling rollers; 16. freezing machines; 17. compressors; 18. compressor electric motors; 19. pressure fans; 20. ajutages; 25. smoke exhaust pipes;
21. heating plates; 22. heat-insulation layers; 23. liquid level sensors;
31. glue-feeders; 32. glue conveying box interfaces; 33. glue passages; 34. valve seats; 35. screen packs; 36. valve gap II;
37. automatic pressure regulators; 371. valve gap I; 372. pressure spring I; 373. plug I; 374. times glue hole I;
38. pneumatic operated valves; 381. valve body I; 382. spool; 383. plug II; 384. sealing surface; 385. pressure spring II; 386. compressed air mouths; 387. center slideways; 388. valve pocket I; 389. times glue hole II.
90. reversal valves; 91. valve body II; 92. needles; 93. flexible members; 94. half spray feed pipes; 95. full spray feed pipes; 96. compressed air interfaces; 97. charging apertures; 98. installing holes; 99. valve pocket II; 921. plunger I; 922. plunger II; 923. plunger III; 911. boss I; 912. boss II.
Detailed description of the invention
Below in conjunction with accompanying drawing, tire automatic glue sprayer of the present utility model is described in further detail.
As shown in Figure 1, the tire automatic glue sprayer that the utility model provides, comprise cabinet 1, colloidal sol stove 2, send gluing mechanism, glue-spraying mechanism, cooling body, tire detent mechanism, control system and smoke exhaust pipe 25 etc., in described colloidal sol stove 2, blob of viscose is after being heated into glue, through sending gluing mechanism to be transferred to glue-spraying mechanism, tire on tire detent mechanism is sprayed, cooling body provides low-temperature receiver cooling to the spray-coating surface air-supply of spray of tire simultaneously, smoke exhaust pipe 25 is got rid of the flue dust in glue sprayer, described colloidal sol stove 2 is made up of 2mm corrosion resistant plate, colloidal sol stove 2 inside are provided with heating plate 21, interior installation liquid level sensor 23 liquid level sensor 23 connection control system of colloidal sol stove 2.
At the interior liquid level sensor 23 that arranges of colloidal sol stove 2, detect liquid level condition and feed back to control system, when glue reaches, setting value is lower prescribes a time limit, and blob of viscose is added in system prompt or warning, automatically detects adhesive liquid quantity, and without manual intervention, equipment continuous operation, increases work efficiency.
Above-mentioned liquid level sensor 23 can adopt pressure liquid level sensor.
In described colloidal sol stove 2 surroundings, heat-insulation layer 22 is set, described heat-insulation layer 22 can use asbestos, guarantees that glue remains on design temperature.
The tire automatic glue sprayer that the utility model provides, describedly send gluing mechanism to comprise glue feeding tube 4, send glue motor 6, send glue pump 5 and pressure regulator valve 3, send the glue pump 5 that send that glue motor 6 connects to be arranged on colloidal sol stove 2 bottoms, colloidal sol stove 2 bottoms have gum outlet, and pressure regulator valve 3 is arranged between colloidal sol stove 2 gum outlets and glue feeding tube 4; Described pressure regulator valve 3 comprises valve seat 34, automatic pressure regulator 37 and pneumatic operated valve 38, and valve seat 34 has glue passage 33, and glue passage 33 two ends are respectively glue-feeder 31 and glue conveying box interface 32; Valve seat 34 has two installing holes, and automatic pressure regulator 37 and pneumatic operated valve 38 are arranged on respectively in two installing holes, and installing hole and glue passage 33 are communicated with;
Glue-feeder 31 is connected with colloidal sol stove 2 bottom gum outlets, and glue conveying box interface 32 is connected with glue feeding tube 4; Described automatic pressure regulator 37 is made up of plug I 373, pressure spring I 372 and valve gap I 371, and pressure spring I 372 two ends connect plug 373 and valve gap I 371; In the time that in glue passage 33, glue pressure is excessive, plug I 373 is stressed to move upward, and glue passage 33 internal pressures are reduced, and plays the effect of pressure regulation, decompression.
In described pneumatic operated valve 38 valve bodies 381, there is valve pocket I 388, center slideway 387, spool 382 and pressure spring II 385, spool 382 two ends connect respectively sealing surface 384 and plug II 383, pressure spring II 385 is arranged on valve pocket I 388 bottom spool 382 outsides, and pressure spring II 385 tops and plug II 383 are conflicted.
Pneumatic operated valve 38 is normally open valve in the time of non-glue spraying state, worked by air pressure control, when at glue spraying state, control system control compressed air enters compressed air mouth 386, promoting plug II 383 moves downward, the sealing surface 384 connecting with movable valve plug 382 enters the installing hole in valve seat 34, by valve closure, making has enough pressure in glue passage 33, in the time completing glue spraying, cut off the compressed air of compressed air mouth 386, sealing surface 384 resilience under the effect of pressure spring II 385, release intrasystem pressure, prevent high-pressure glue leakage.
The interior screen pack 35 that arranges of described pressure regulator valve 3, is arranged between glue passage 33 entrances and glue-feeder 32 by valve gap II 36, filters the impurity in glue, improves coating quality.。
Described pressure regulator valve 3 also comprises back glue hole I 374 and returns glue hole II 389, be separately positioned in the installing hole of corresponding automatic pressure regulator 37 and pneumatic operated valve 38 on valve seat 34, when glue pressure is excessive while entering in installing hole, glue is back in colloidal sol stove, avoids waste and contaminated environment.
Described glue-spraying mechanism comprises shower nozzle 9, reversal valve 90, the X that control shower nozzle moves is to servomotor 7 and Z-direction servomotor 8 etc., described reversal valve 90 comprises valve body II 91, valve pocket II 99, needle 92 and flexible member 93, the interior charging aperture 97 that arranges of valve body II 91, partly spray feed pipe 94 and full spray feed pipe 95, valve body II 91 tops arrange compressed air channel 96, valve pocket II 99 is communicated with charging aperture 97, compressed air channel 96, entirely spray feed pipe 95 and partly spray feed pipe 94, needle 92 has valve pocket II 99 respectively with full spray feed pipe 95 and partly sprays the structure that feed pipe 94 is communicated with, flexible member 93 is arranged on valve pocket II 99 bottoms, conflict in flexible member 93 and needle 92 bottoms.
Described flexible member 93 is spring.
Described needle 92 has three plunger I 921, plunger II 922, plunger III 923, valve body II 91 inside have boss I 911, boss II 912, plunger II 922 coordinates to be communicated with boss I 911 partly sprays feed pipe 94, and plunger III 923 coordinates and is communicated with full spray feed pipe 95 with boss II 912.
The compressed air duct 96 of compressed air enters valve pocket II 99, act on plunger I 921, the moving downward in valve pocket II 99 by pneumatic control needle 92, plunger II 922 contacts cooperation with 911 sealings of boss I, be communicated with and partly spray feed pipe 94 and valve pocket II 99, glue enters valve pocket II 99 and then enters half spray feed pipe 94 through charging aperture 97, spray of tire inner surface bottom; In the time needing spray of tire inner surface bottom and side, switch to full jet mould formula, the compressed air of compressed air mouth 96 is cut off or turned down, needle 92 moves upward under the effect of spring 93, plunger III 923 and boss II 912 are sealed and matched and close half spray feed pipe 94, plunger II 922 is opened full spray feed pipe 95 with boss I 911, and glue enters full spray feed pipe 95, delivers to corresponding shower nozzle spray of tire inner surface bottom and side.
Described tire detent mechanism comprises rolling motor 10, belt 12, belt pulley 11, bearing block 14, tire fixed mount 13 and tire rolling roller 15 etc.
Described cooling body comprises freezing machine 16, compressor 17, compressor electric motor 18, pressure fan 19 and ajutage 20, the gas compression that the compressor 17 that compressor electric motor 18 is controlled freezes freezing machine 16 is delivered to pressure fan 19, further deliver to again ajutage 20, cooling to tire sprayed surface in ajutage 20 exits.