CN203723109U - Uprightly-positioned straw bale press baler - Google Patents
Uprightly-positioned straw bale press baler Download PDFInfo
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- CN203723109U CN203723109U CN201420109522.0U CN201420109522U CN203723109U CN 203723109 U CN203723109 U CN 203723109U CN 201420109522 U CN201420109522 U CN 201420109522U CN 203723109 U CN203723109 U CN 203723109U
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Abstract
The utility model discloses an uprightly-positioned straw bale press baler. The uprightly-positioned straw bale press baler comprises a frame, a baling mechanism is mounted above the rear middle portion of the frame and comprises a knotter support with one end rotatably connected with a press baling chamber, a knotter spindle is mounted on the knotter support, and a knotter is mounted on the knotter spindle; a fan holder is mounted at a position, in front of the knotter, of the frame, and a dedusting fan is fixedly mounted on the fan holder and obliquely blows to the knotter. The fan holder is provided with a plurality of vent holes to guarantee good ventilation around the knotter. When the uprightly-positioned straw bale press baler is in operation, the dedusting fan works continuously to timely blow away impurities attached around the knotter, and accordingly baling efficiency is improved, and the service life of the knotter is prolonged.
Description
Technical field
The utility model relates to a kind of binder, relates to specifically a kind of can supporting the use with grain harvesting machine, realizes the positively fixed type square bundle baler of grain harvest and the operation of bundling integral type, belongs to agricultural machinery technological field.
Background technology
Along with China's expanding economy, livestock breeding has also obtained development rapidly, demand to forage grass increases day by day, and in order to meet milk rodeo, big city and to be subject to, the pastoral area of " white (snow) calamity " harm stores forage grass and the needs of long-distance transport, must loose forage grass be suppressed bundled.China is large agricultural country, and agricultural straw resource is very abundant.Stalk, as a kind of well clean renewable resources, has good economy, ecology and social benefit, is more and more subject to people's attention.But agricultural crop straw density is little, inconvenience is transported and storage, so stores and transport after stalk is broken into bundle, be to reduce the key that raw material is collected carrying cost, the utilization of promotion straw biomass resource extentization.
Current positively fixed type square bundle baler although can carry out picking up and bundling operation to short very thin agricultural crop straws such as herbage, straws, has following defect simultaneously: the one, and elastic claw is easily broken; The 2nd, when picking up elongated forage, auger conveyor is easily wound around forage; The 3rd, facility radius of turn is large, dumb; The 4th, knotter is easily piled up forage around, and bundled rate is low, radiating effect is poor, and above defect causes the operating efficiency of complete machine low, and fault rate is high, and complete machine operation is dumb.
Utility model content
Problem to be solved in the utility model is to provide a kind of can supporting the use with grain harvesting machine, realizes grain harvest and the operation of bundling integral type, and complete machine stable working is good, and feed quantity is large, the positively fixed type square bundle baler that operating efficiency is high.
In order to address the above problem, the utility model by the following technical solutions:
A kind of positively fixed type square bundle baler, comprise frame, above the postmedian of frame, binding mechanism is installed, binding mechanism comprises the knotter support seam that wherein one end and press-box are rotationally connected, in the seam of described knotter support, knotter main shaft is installed, on knotter main shaft, knotter is installed; The position that is positioned at knotter the place ahead in described frame is provided with blower fan frame, in blower fan frame, is installed with dust extraction fan, and dust extraction fan tilts to blow to knotter.And on fan supporter, have many air vents, and can guarantee knotter good air permeability around, when machinery operation, dust extraction fan continuous operation, blows away in time and is attached to knotter foreign material around, improves the bundled rate of facility, extends the service life of knotter.
Below the further optimization of the utility model to such scheme:
Press-box is installed in frame, in described press-box, is provided with compression set, the front end of described press-box is provided with feeding mouth, in the front lower place of frame, pickup is installed.The back upper place of pickup is provided with material lateral collection and is fed into the conveying intake mechanism of press-box, pickup comprises two cam discs that are oppositely arranged, between two cam discs, by some row's elastic claw beams, connect, the elastic claw that several extend is toward the outer side installed on elastic claw beam.Between the two ends of elastic claw beam and the cam disc of correspondence position, by directed idler wheel mechanism, be slidably connected.
In the course of work, the running orbit of elastic claw is controlled by directed idler wheel mechanism, along set track, rotates continuously and picks up the swath on ground, and pickup connects with frame, and hangs with floating spring, and the height of pickup can carry out step-less adjustment by screw rod.
Further optimize:
Carry intake mechanism to be comprised of auger conveyor and intake mechanism, auger conveyor is two covers, is arranged symmetrically in the left and right sides, rear of pickup, in auger conveyor both sides, has antiwind backplate.Can effectively avoid long meticulous forage to be wrapped on auger conveyor.
Further optimize: the front end of frame is connected with draw-gear and actuating unit, and draw-gear comprises Y type draw beam, and Y type draw beam is comprised of girder and bifurcated beams, and girder is fixedly connected with frame by bolt.
Hitch frame body length shortens, and front end bifurcated beams is connected by bearing pin with rear end girder, and bifurcated beams angle increases, and when machine promotes, has effectively avoided damaging of wide-angle power transmission shaft, has strengthened hoisting depth, and serviceability gets a promotion.
Further optimize: actuating unit comprises wide-angle power transmission shaft, wherein one end of wide-angle power transmission shaft is by hinged disk and universal joint and the Power Drive Unit transmission company that is arranged on frame, and the other end is connected on tractor output shaft by two universal joints.The angle that wide-angle power transmission shaft rotates increases greatly, thereby has strengthened the radius of turn of facility.
Further optimize: Power Drive Unit comprises rack-mounted reduction box, and a power input shaft and a power take-off are installed on reduction box, between power input shaft and wide-angle power transmission shaft, by flywheel and freewheel clutch, is in transmission connection.Use adds and surmounts combined clutch, has better protected machine.
Further optimize: the top of described frame is provided with upper cover, and pneumatic rod is installed in upper cover.User is when safeguarding, clearing up machine, and upper cover is upwards raised, and pneumatic rod just can support upper cover to fix, and guarantees safety, facilitates user to safeguard, cleaning machine.
The utility model adopts unit frame to guarantee the stability of complete machine work, the use of biconvex wheel disc and four elastic claw beams has increased the service life of elastic claw, while picking up elongated forage, the antiwind backplate of design can effectively avoid swath to be wrapped on bolt conveyer axle, and operating efficiency and the reliability of complete machine effectively improve.
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the utility model embodiment;
Accompanying drawing 2 is the structural representation of auger conveyor and intake mechanism in the utility model embodiment;
Accompanying drawing 3 is the structural representation of pickup in the utility model embodiment;
Accompanying drawing 4 is the end view of accompanying drawing 2;
Accompanying drawing 5 is the topology view of Y type draw beam in the utility model embodiment;
Accompanying drawing 6 is the structural representation of wide-angle power transmission shaft in the utility model embodiment;
Accompanying drawing 7 is the mounting structure schematic diagram of dust extraction fan in the utility model embodiment;
Accompanying drawing 8 is the structural representation of binding mechanism in the utility model embodiment.
In figure: 1-wide-angle power transmission shaft; 2-freewheel clutch; 3-flywheel; 4-reduction box; 5-sprocket for main drive; 6-crank connecting link; 7-piston; 8-pneumatic rod; 9-upper cover; 10-dust extraction fan; 11-binding mechanism; 12-metering device; 13-bale density controller; 14-is put bundle plate; 15-needle brake toggle; 16-needle brake; 17-road wheel; 18-feeds shift fork; 19-drive sprocket; The antiwind backplate of 20-; 21-guider; 22-Y type draw beam; 23-elastic claw; 24-cam disc; 25-elastic claw beam; 26-electronic counter; 27-fan supporter; 28-knotter cover; 29-pickup; The directed idler wheel mechanism of 30-; 31-girder; 32-bifurcated beams; 33-hinged disk; 34-universal joint; The seam of 35-knotter support; 36-knotter; 37-press-box; 38-feeds rocking bar; 39-frame; 40-auger conveyor; 41-feeds crank; 42-intake mechanism; 43-screw rod; 44-moves chaffcutter blade; 45-determines chaffcutter blade; 46-limits straw articles; 47-resetting cam; 48-binding mechanism drive sprocket; 49-measuring stick; 50-measurement wheel; 51-knotter main shaft; 52-inductor; 53-spring tension regulating handle.
Embodiment
Embodiment, as shown in Figure 1 and Figure 2, a kind of positively fixed type square bundle baler, comprise frame 39, the front end of frame 39 is connected with draw-gear and actuating unit, the symmetrical road wheel 17 that is provided with in below, middle part of frame 39, press-box 37 is installed in frame 39, in described press-box 37, be provided with compression set, the front end of described press-box 37 is provided with feeding mouth, in the front lower place of frame, pickup 29 is installed, the back upper place of pickup 29 is provided with material lateral collection and is fed into the conveying intake mechanism of press-box 37.
Carry intake mechanism to be comprised of auger conveyor 40 and intake mechanism 42, auger conveyor 40 is two covers, is arranged symmetrically in the left and right sides, rear of pickup 29.
Auger conveyor 40 is simple in structure, and its main body is helical blade and hollow shaft seam body.Auger conveyor 40 is driven by chain transmission.In auger conveyor 40 both sides, there is antiwind backplate 20, can effectively avoid long meticulous forage to be wrapped on auger conveyor 40.
Intake mechanism 42 is mainly comprised of left and right feeding crank 41, feeding rocking bar 38, feeding shift fork 18 and drive sprocket 19.In the course of work, under the control of feeding rocking bar 38, feed shift fork 18 by desired trajectory operation, and from the feeding mouth of press-box 37 belows, add the material that is deposited in feeding mouth to press-box 37.
The function of press-box 37 is that the material compression being fed in press-box 37 is shaped.Press-box 37 is the rectangle cavitys that formed by several steel plate seam.In press-box interior 37, piston 7 is installed, piston is a toggle, and the surrounding of piston 7 is equipped with 7 rollers, at press-box 37 side plates and bottom, 5 guide rails is housed.The effect of roller and guide rail is support piston 7, bears the operating shock loading of piston 7.
At piston 7 front ends and press-box 37 bottoms, moving chaffcutter blade 44 has been installed respectively, has been determined chaffcutter blade 45.When pistons work stroke, moving chaffcutter blade 44, determine chaffcutter blade 45 and to cooperatively interact, cut-out is deposited in the material of press-box 37 feeding mouths.Limit straw articles 46 is housed on press-box 37 left side plates and knotter support seam 35 base plates, and its effect is when piston 7 backhaul, prevents compressed material bounce-back.
Binding mechanism 11 is installed above the postmedian of frame 39.The rear of frame 39 is provided with successively bale density controller 13, puts bundle plate 14.
Bale density control room 13 is used for adjusting bale density.Operator can, according to field operation conditions such as material kind, humidity, can obtain the bale of degree of tightness appropriateness by adjusting spring tension.Bale density control room 13 is arranged on press-box 37 rear portions, and its main body is rectangle cavity.Cavity upper end is the adjustable pressurization beam of gradient, and the size of pressure is controlled by extension spring.Because pressurization beam draws in gradually to the inside, so, when bale moves to press-box 37 outlets, increase gradually with the frictional resistance of cavity inner wall.Clockwise rotate spring tension regulating handle 53, bale density will increase, otherwise bale density declines.
The top of described frame 39 is provided with upper cover 9, and pneumatic rod 8 is installed in upper cover 9, and user is when safeguarding, clearing up machine, and upper cover is upwards raised, and pneumatic rod 8 just can support upper cover 9 to fix, and guarantees safety, facilitates user to safeguard, cleaning machine.
As shown in Fig. 1, Fig. 3, Fig. 4, pickup 29 comprises between 24, two cam discs 24 of two cam discs that are oppositely arranged and connecting by some row's elastic claw beams 25, several elastic claws extending toward the outer side 23 are installed on elastic claw beam 25.Optimized scheme, elastic claw beam 25 is four rows.
Between the two ends of elastic claw beam 25 and the cam disc of correspondence position 24, by directed idler wheel mechanism 30, be slidably connected,
In the course of work, the running orbit of elastic claw 23 is controlled by directed idler wheel mechanism 30, along set track, rotates continuously and picks up the swath on ground, and pickup 29 connects with frame 39, and hang with floating spring, the height of pickup can carry out step-less adjustment by screw rod.
As shown in Figure 1, shown in Figure 5, draw-gear comprises Y type draw beam 22, Y type draw beam 22 is comprised of girder 31 and bifurcated beams 32, and girder 31 is fixedly connected with frame 39 by bolt, and hitch frame body length shortens, front end bifurcated beams 32 is connected by bearing pin with rear end girder 31, bifurcated beams 32 angles increase, and when machine promotes, have effectively avoided damaging of wide-angle power transmission shaft 1, strengthened hoisting depth, serviceability gets a promotion.
As shown in Fig. 1, Fig. 6, actuating unit comprises wide-angle power transmission shaft 1, for guaranteeing binder complete machine operating flexibility, wherein one end of wide-angle power transmission shaft 1 connects with the Power Drive Unit transmission that is arranged on frame 39 by hinged disk 33 and universal joint 34, the other end is connected on tractor output shaft by two universal joints 34, the angle that wide-angle power transmission shaft 1 rotates increases greatly, thereby has strengthened the radius of turn of facility.
As shown in Fig. 1, Fig. 8, binding mechanism 11 comprises the knotter support seam 35 that wherein one end and press-box 37 are rotationally connected, in described knotter support seam 35, knotter main shaft 51 is installed, knotter 36 is installed on knotter main shaft 51, the other end of knotter support seam 35 is fixedly connected with the needle brake 16 of the rear bending of oriented press-box 37, described knotter support seam 35 is connected with binding mechanism drive sprocket 18 by needle brake toggle 15, and binding mechanism drive sprocket 18 is in transmission connection with Power Drive Unit.
Described binding mechanism drive sprocket 18 is also arranged on knotter main shaft 51.One end of needle brake toggle 15 and knotter main shaft 51 are in transmission connection.
On described knotter main shaft 51, resetting cam 47 is also installed, in described knotter support seam 35, near resetting cam 47 positions, be provided with and can coordinate with resetting cam 47 metering device 12 of transmission, metering device 12 comprises measuring stick 49, described measuring stick 49 is rotationally connected with knotter support seam 35, and measurement wheel 50 is installed on measuring stick 49.
In described knotter support seam 35, inductor 52 is installed, the electronic counter 26 being electrically connected to inductor 52 is installed in described frame 39.
Resetting cam 47, knotter 36, needle brake toggle 15 connect firmly by flat key or bolt with knotter main shaft 51.Binding mechanism drive sprocket 48 rotates always, when bale length increases gradually, drive measurement wheel 50 rotations, measurement wheel 50 drives measuring stick 49 to rotate, when measuring stick 49 breach forward triangle pinion place to, the knotter clutch being comprised of binding mechanism drive sprocket 48, resetting cam 47 is worked, drive knotter main shaft 51 to rotate, and then drive needle brake toggle 15 to rotate, needle brake 16 rises, two strands of bundle ropes are converged and tied a knot by knotter 36 at knotter 36 places, form a complete bale;
The inductor 52 being arranged on knotter support seam right plate senses that binding mechanism completes an operation, is positioned at 26 1 the bale numbers of electronic counter on machine right plate.
As shown in Figure 1, Figure 7 shows, the position that is positioned at knotter 36 the place aheads in described frame 39 is provided with blower fan frame 27, is installed with dust extraction fan 10 in blower fan frame 27, is arranged in knotter the place ahead, tilt to blow to knotter, and on fan supporter, have many air vents, can guarantee knotter good air permeability around, when machinery operation, dust extraction fan 10 continuous operations, blow away in time and be attached to knotter foreign material around, improve the bundled rate of facility, extend the service life of knotter.The top of knotter 36 is provided with knotter cover 28.
As shown in Figure 1, as shown in Figure 1, Power Drive Unit comprises the reduction box 4 being arranged in frame 39, and a power input shaft and a power take-off are installed on reduction box 4.Between power input shaft and wide-angle power transmission shaft 1, by flywheel 3 and freewheel clutch 2, be in transmission connection.
Wherein one end and the piston 7 of power take-off are in transmission connection by crank connecting link 6, and the other end is provided with sprocket for main drive 5, and described sprocket for main drive 5 is connected by chain drive with binding mechanism drive sprocket 19 with feeding unit.
The utility model as power unit, arrives each workpiece by wide-angle power transmission shaft 1, freewheel clutch 2, flywheel 3, reduction box 4, chain and belt by transmission of power by tractor motive power output shaft.In farm work process, along with the operation of a machine, pickup elastic claw 23 is picked up ground swath, and rises to conveying feeding platform.The auger conveyor 40 being symmetrically arranged at pickup 29 rears is pushed to material the feeding mouth that is positioned at press-box 37 dead aheads from platform both sides.
Feeding shift fork 18 inserts press-box 37 by the material that is deposited in feeding mouth in its course of work.Under the effect of piston 7, material is compacted gradually in press-box 37.When bale length reaches the length of setting, binding mechanism 11 clutch combinations, start binding mechanism 11 runnings.Knotter in the course of the work, breaks into knot by the twice bundle rope of envelope bale.The bale of tying up moves to gradually 13 outlets of density control room under the promotion of follow-up material, through putting bundle plate 14, drops into ground.
The utility model adopts unit frame to guarantee the stability of complete machine work, the use of biconvex wheel disc and four elastic claw beams has increased the service life of elastic claw, while picking up elongated forage, the antiwind backplate of design can effectively avoid swath to be wrapped on bolt conveyer axle, and operating efficiency and the reliability of complete machine effectively improve.
Claims (9)
1. a positively fixed type square bundle baler, comprise frame (39), postmedian top in frame (39) is provided with binding mechanism (11), binding mechanism (11) comprises the knotter support seam (35) that wherein one end and press-box (37) are rotationally connected, knotter main shaft (51) is installed in described knotter support seam (35), knotter (36) is installed on knotter main shaft (51); It is characterized in that:
The position that is positioned at knotter (36) the place ahead in described frame (39) is provided with blower fan frame (27), is installed with dust extraction fan (10) in blower fan frame (27), and dust extraction fan (10) tilts to blow to knotter (36).
2. a kind of positively fixed type square bundle baler according to claim 1, is characterized in that:
Press-box (37) is installed in frame (39), and described press-box is provided with compression set in (37), and the front end of described press-box (37) is provided with feeding mouth, and pickup (29) is installed in the front lower place of frame.
3. a kind of positively fixed type square bundle baler according to claim 2, is characterized in that:
Pickup (29) comprises two cam discs (24) that are oppositely arranged, and between two cam discs (24), by some row's elastic claw beams (25), connects, and several elastic claws extending toward the outer side (23) are installed on elastic claw beam (25).
4. a kind of positively fixed type square bundle baler according to claim 2, is characterized in that: between the cam disc (24) of the two ends of elastic claw beam (25) and correspondence position, by directed idler wheel mechanism (30), be slidably connected.
5. a kind of positively fixed type square bundle baler according to claim 4, is characterized in that:
The back upper place of pickup (29) is provided with material lateral collection and is fed into the conveying intake mechanism of press-box (37), carry intake mechanism to be formed by auger conveyor (40) and intake mechanism (42), auger conveyor (40) is two covers, be arranged symmetrically in the left and right sides, rear of pickup (29), in auger conveyor (40) both sides, have antiwind backplate (20).
6. a kind of positively fixed type square bundle baler according to claim 5, it is characterized in that: the front end of frame (39) is connected with draw-gear and actuating unit, draw-gear comprises Y type draw beam (22), Y type draw beam (22) is comprised of girder (31) and bifurcated beams (32), and girder (31) is fixedly connected with frame (39) by bolt.
7. a kind of positively fixed type square bundle baler according to claim 6, it is characterized in that: actuating unit comprises wide-angle power transmission shaft (1), wherein one end of wide-angle power transmission shaft (1) connects with the Power Drive Unit transmission that is arranged on frame (39) by hinged disk (33) and universal joint (34), and the other end is connected on tractor output shaft by two universal joints (34).
8. a kind of positively fixed type square bundle baler according to claim 7, is characterized in that:
Power Drive Unit comprises the reduction box (4) being arranged in frame (39), a power input shaft and a power take-off are installed on reduction box (4), between power input shaft and wide-angle power transmission shaft (1), by flywheel (3) and freewheel clutch (2), are in transmission connection.
9. a kind of positively fixed type square bundle baler according to claim 8, is characterized in that: the top of described frame (39) is provided with upper cover (9), the upper pneumatic rod (8) of installing of upper cover (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420109522.0U CN203723109U (en) | 2014-03-12 | 2014-03-12 | Uprightly-positioned straw bale press baler |
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CN201420109522.0U CN203723109U (en) | 2014-03-12 | 2014-03-12 | Uprightly-positioned straw bale press baler |
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CN201420109522.0U Expired - Fee Related CN203723109U (en) | 2014-03-12 | 2014-03-12 | Uprightly-positioned straw bale press baler |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104776950A (en) * | 2015-04-20 | 2015-07-15 | 中国农业大学 | Device for on-line monitoring tension of different positions of binding rope for square binder |
CN105453839A (en) * | 2015-12-16 | 2016-04-06 | 星光农机股份有限公司 | Feeding and baling apparatus used for crawler belt self-walking rectangular baler |
CN109906780A (en) * | 2019-04-19 | 2019-06-21 | 安徽四方精工机械制造股份有限公司 | Continuous operating straw field pickup baler |
CN110360244A (en) * | 2019-08-21 | 2019-10-22 | 山东雷沃传动有限公司 | A kind of friction disk type freewheel clutch and the loading machine comprising it |
-
2014
- 2014-03-12 CN CN201420109522.0U patent/CN203723109U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104776950A (en) * | 2015-04-20 | 2015-07-15 | 中国农业大学 | Device for on-line monitoring tension of different positions of binding rope for square binder |
CN104776950B (en) * | 2015-04-20 | 2017-03-22 | 中国农业大学 | Device for on-line monitoring tension of different positions of binding rope for square binder |
CN105453839A (en) * | 2015-12-16 | 2016-04-06 | 星光农机股份有限公司 | Feeding and baling apparatus used for crawler belt self-walking rectangular baler |
CN109906780A (en) * | 2019-04-19 | 2019-06-21 | 安徽四方精工机械制造股份有限公司 | Continuous operating straw field pickup baler |
CN109906780B (en) * | 2019-04-19 | 2024-03-26 | 安徽四方精工机械制造股份有限公司 | Continuous operation type straw pickup bundling machine |
CN110360244A (en) * | 2019-08-21 | 2019-10-22 | 山东雷沃传动有限公司 | A kind of friction disk type freewheel clutch and the loading machine comprising it |
CN110360244B (en) * | 2019-08-21 | 2023-08-22 | 山东雷沃传动有限公司 | Friction plate type overrunning clutch and loader comprising same |
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C14 | Grant of patent or utility model | ||
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C56 | Change in the name or address of the patentee | ||
CP03 | Change of name, title or address |
Address after: 261200 No. 192 South Beihai Road, Fangzi District, Shandong, Weifang Patentee after: LOVOL HEAVY INDUSTRY CO., LTD. Address before: 261200 No. 192 North Sea Road, Fangzi District, Shandong, Weifang Patentee before: Futian Leiwo International Heavy Industry Co., Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140723 Termination date: 20170312 |
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CF01 | Termination of patent right due to non-payment of annual fee |