CN203708041U - Tin immersion mechanism - Google Patents
Tin immersion mechanism Download PDFInfo
- Publication number
- CN203708041U CN203708041U CN201320891388.XU CN201320891388U CN203708041U CN 203708041 U CN203708041 U CN 203708041U CN 201320891388 U CN201320891388 U CN 201320891388U CN 203708041 U CN203708041 U CN 203708041U
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- China
- Prior art keywords
- cylinder
- lead
- wicking
- electrode tip
- expansion link
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Abstract
The utility model belongs to the electromotor manufacture technology field and particularly relates to a tin immersion mechanism used in electromotor wire coil manufacture processes. The tin immersion mechanism is used for subjecting an electrode tip on a coreless electromotor wire coil to tin immersion processing operation. The tin immersion mechanism comprises a clamping part, an overturning part, a moving part and a control part, wherein the clamping part is used for clamping the wire coil, the overturning part is used for overturning the wire coil and therefore the electrode tip can be arranged downward, and the moving part is used for driving the clamping part to move and therefore the electrode tip can be placed in a tin immersion furnace. The control part is used for controlling the clamping part, the overturning part and the moving part to operate. The clamping part is mounted on the overturning part which is connected with the moving part. The clamping part is used for clamping the wire coil. Because the electrode tip is arranged upward, the overturning part needs to overturn the electrode tip and then the electrode tip can be arranged downward. The moving part is again used for driving the clamping part to move, and therefore the electrode tip can be immersed in the tin immersion furnace and tin immersion operation work can be done. Automation operation of a whole tin immersion process can be realized, a work burden of operation personnel can be alleviated, wire coil tin immersion processing efficiency can be improved, and a wire coil production cycle can be reduced.
Description
Technical field
The utility model belongs to motor manufacturing technology field, relates in particular to the wicking mechanism in motor coil manufacture process.
Background technology
Hollow-cup motor belongs to direct current, permanent magnetism, servo small and special electric machine, adopt hollow cup rotor, thoroughly eliminate because iron core forms the electric energy loss that eddy current causes, its weight and moment of inertia significantly reduce simultaneously, thereby reduce the mechanical energy loss of rotor self, there is outstanding energy conservation characteristic, sensitive control characteristic easily and stable operation characteristic, simultaneously, the energy density of hollow-cup motor increases substantially, compared with the iron core motor of Same Efficieney, its weight, volume significantly reduces, as high efficiency energy transfer mechanism, hollow-cup motor has represented one of developing direction of motor.
The manufacturing process of hollow-cup motor coil comprises coiling, rub with the hands flat, remove the end of a thread, the operations such as wicking, enamelled wire is wound on winding former, formation has the hollow-cup motor coil of two the end of a thread and multiple electrode tips, take off and rub with the hands flat by thering is hollow hollow-cup motor coil, now hollow-cup motor coil becomes flat, remove two the end of a thread on hollow-cup motor coil, due to going in the end of a thread operation, the end of a thread and electrode tip need to be arranged upward, be convenient to remove the end of a thread, and in wicking is processed, therefore, need operating personnel manually to take out hollow-cup motor coil and the hollow-cup motor coil that overturns, so that electrode tip arranges down, again electrode tip is immersed and in tin immersion furnace, complete wicking, hollow-cup motor coil manually takes off and overturns, not only increase operating personnel's work load, and, extend the production cycle of hollow-cup motor coil, the production efficiency of hollow-cup motor coil is low.
Utility model content
The wicking mechanism that the utility model provides, is intended to solve hollow-cup motor coil and adopts manual operation in wicking operation, increases operating personnel's labour intensity and the problem that extends the production cycle of hollow-cup motor coil.
For solving the problems of the technologies described above, the wicking mechanism technical scheme that the utility model provides is, for the electrode tip on hollow-cup motor coil is carried out to wicking processing, comprise the gripping parts for hollow-cup motor coil described in gripping, for overturning described hollow-cup motor coil described electrode tip is to the turning part of downward setting, for driving described gripping parts move described electrode tip to be placed in to the moving-member in tin immersion furnace and control described gripping parts, the control assembly of turning part part and the operation of described moving-member, described gripping parts are installed on the part of turning part, turning part part is connected with described moving-member.
Particularly, described gripping parts comprise the pneumatic-finger for hollow-cup motor coil described in gripping, turning part part comprises the upset cylinder for the described pneumatic-finger that overturns, described upset cylinder is connected with a rotating shaft, described pneumatic-finger is installed on described rotating shaft, described moving-member comprises for driving described pneumatic-finger to move described electrode tip is positioned over to the first cylinder in described tin immersion furnace, and described the first cylinder is provided with the first expansion link.
Further, described upset cylinder is connected with described the first expansion link by the first guidance set, described the first guidance set comprises fixed head, the first lead, slide block and connecting plate, described fixed head is fixedly arranged on described the first cylinder, described fixed head is provided with first through hole corresponding with described the first lead, one end of described the first lead is fixedly arranged on described connecting plate, other end activity is inserted in described the first through hole, described slide block is slidedly arranged on described the first lead, and described upset cylinder is installed on described slide block.
Preferably, described the first lead is set to two, and is divided into the both sides of described the first expansion link.
Further, described slide block is provided with the second cylinder for regulating described pneumatic-finger height, and described the second cylinder is provided with the second expansion link.
Particularly, described upset cylinder is connected with described the second expansion link by the second guidance set, described the second guidance set comprises supporting bracket, the first mounting panel, the second lead and for the mount pad of fixing described the second lead, described the first mounting panel is fixedly arranged on described slide block, described the second cylinder is fixedly arranged on described the first mounting panel, described mount pad is fixedly arranged on described the first mounting panel, described supporting bracket is fixedly arranged on described the second expansion link, described supporting bracket is provided with second through hole corresponding with described the second lead, one end of described the second lead is vertically installed in described mount pad, other end activity is inserted in described the second through hole, described upset cylinder is installed in described supporting bracket.
Further, described the second guidance set also comprises the linear bearing being installed in described the second through hole, and described the second lead is flexibly connected with described linear bearing.
Preferably, described the second lead is set to two, and is divided into the both sides of described the second cylinder.
Further, described supporting bracket is provided with the 3rd cylinder for driving described pneumatic-finger to move, and described the 3rd cylinder is installed in described supporting bracket, and described the 3rd cylinder is provided with the 3rd expansion link, and described upset cylinder is connected with described the 3rd expansion link.
Preferably, the end of described the 3rd expansion link is provided with the second mounting panel, and described upset cylinder is installed on described the second mounting panel.
The beneficial effect of the wicking mechanism that the utility model provides is: drive gripping parts to move by moving-member, gripping parts gripping hollow-cup motor coil reposefully, turning part is by the electrode tip half cycle that overturns, electrode tip is arranged down, be convenient to the operation of wicking processing, moving-member drives the gripping parts after upset to move to tin immersion furnace place again, can carry out the wicking processing of electrode tip, the wicking of control assembly control hollow-cup motor coil is processed automation, shorten the production cycle of hollow-cup motor coil, improve the production efficiency of hollow-cup motor coil.
Accompanying drawing explanation
The schematic perspective view of the wicking mechanism that Fig. 1 provides for the utility model;
The schematic perspective view of the fixed head that Fig. 2 provides for the utility model;
The schematic perspective view of the slide block that Fig. 3 provides for the utility model;
The schematic perspective view of the supporting bracket that Fig. 4 provides for the utility model.
Attached number in the figure
Pneumatic-finger 1 cylinder 2 rotating shafts 21 that overturn
The first cylinder 31 first expansion link 311 first guidance set 32 fixed head 321 first through hole 3,211 first lead 322 slide block 323 third through-hole 3231 connecting plate 324 second cylinder 33 second guidance set 34 supporting bracket 341 second through hole 3,411 first mounting panel 342 second lead 343 mount pad 344 linear bearings 35 the 3rd cylinder 36 second mounting panels 37
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Below in conjunction with specific embodiment, the utility model is described in detail.
As shown in Figure 1, a kind of wicking mechanism that the utility model embodiment provides, for the electrode tip on hollow-cup motor coil is carried out to wicking processing, comprise gripping parts, turning part, moving-member and control assembly (not shown), wherein, gripping parts are for gripping hollow-cup motor coil, turning part is downward setting for the hollow-cup motor coil that overturns by the electrode tip on hollow-cup motor coil, moving-member is used for driving gripping parts to move electrode tip is placed in tin immersion furnace (not shown), gripping parts are installed on turning part, turning part is connected with moving-member, control assembly control gripping parts, the operation of turning part and moving-member, gripping parts are under the driving of moving-member, gripping hollow-cup motor coil, turning part drives gripping part turnover, so that electrode tip arranges downwards, moving-member drives gripping parts again, gripping parts move to tin immersion furnace place, carry out the wicking processing of electrode tip, moving-member can comprise Timing Belt or tooth bar or line slideway, gripping parts are installed on moving-member, can realize reciprocating motion.
In the present embodiment, gripping parts can comprise pneumatic-finger or hydraulically operated fixture etc., by the clamping action of gripping parts, take out hollow-cup motor coil, the operation of control assembly control gripping parts, realize automation mechanized operation, reduce operating personnel's working strength, and improve the production efficiency of hollow-cup motor coil.
In the present embodiment, control assembly comprises Programmable Logic Controller and control circuit, in Programmable Logic Controller, be provided with control command, for controlling the operation of each parts, moving-member drives gripping parts to move, gripping parts gripping hollow-cup motor coil, due to the now upwards setting of electrode tip, turning part need to overturn electrode tip, make it to arrange down, moving-member drives gripping parts to move again, electrode tip is immersed in tin immersion furnace, complete wicking processing, wicking all processes is realized automation mechanized operation, alleviate operating personnel's work load, improve hollow-cup motor coil wicking working (machining) efficiency, shorten the production cycle of hollow-cup motor coil.
As shown in Figure 1, gripping parts comprise pneumatic-finger 1, pneumatic-finger 1 clamps hollow-cup motor coil, now being directed upwardly of electrode tip, but, when wicking, the direction of electrode tip should be down, therefore, pneumatic-finger 1 need to be overturn, make the direction of electrode tip down, conveniently carry out wicking processing, turning part comprises the upset cylinder 2 for the pneumatic-finger 1 that overturns, upset cylinder 2 is connected with rotating shaft 21, pneumatic-finger 1 is arranged on rotating shaft 21, upset cylinder 2 drives rotating shaft 21 to rotate, in the time that rotating shaft 21 rotates, realize the upset of pneumatic-finger 1, moving-member comprises the first cylinder 31 for driving pneumatic-finger 1 to move, the first cylinder 31 is provided with the first expansion link 311, control assembly sends control command to the first cylinder 31, the first cylinder 31 drives upset cylinder 2 to move, because pneumatic-finger 1 is arranged on rotating shaft 21, therefore pneumatic-finger 1 moves accordingly with mobile generation of upset cylinder 2, pneumatic-finger 1 moves to the top of tin immersion furnace, electrode tip is immersed in tin immersion furnace, complete wicking processing, the movement of pneumatic-finger 1, gripping and upset are all by control assembly control, realize automation mechanized operation, alleviate operating personnel's working strength, and shorten production cycle of hollow-cup motor coil, improve the productivity ratio of hollow-cup motor coil.
As shown in Figure 1 to Figure 3, upset cylinder 2 is connected with the first expansion link 311 by the first guidance set 32, the first guidance set 32 comprises fixed head 321, the first lead 322, slide block 323 and connecting plate 324, fixed head 321 is fixedly arranged on the first cylinder 31, fixed head 321 is provided with first through hole 3211 corresponding with the first lead 322, one end of the first lead 322 is fixedly arranged on connecting plate 324, other end activity is inserted in the first through hole 3211, slide block 323 has third through-hole 3231, slide block 323 is slidedly arranged on the first lead 322, upset cylinder 2 is installed on slide block 323, in the time that the first expansion link 311 extends or shrinks, band movable slider 323 moves, because slide block 323 is sheathed on the first lead 322, connecting plate 324 is fixedly connected with the first lead 322, therefore, in the time that slide block 323 moves, the first lead 322 also occurs corresponding mobile, guarantee that slide block 323 moves more steady, because upset cylinder 2 is arranged on slide block 323, pneumatic-finger 1 is delivered to hollow-cup motor coil in tin immersion furnace reposefully, complete the wicking processing of electrode tip.
Preferably, the first lead 322 is set to two, and sets up the both sides of the first expansion link 311 separately, guarantees that slide block 323 is in moving process, more steady.
As shown in Figure 1, the second cylinder 33 second cylinders 33 that slide block 323 is provided with for regulating pneumatic-finger 1 height are provided with the second expansion link (not shown), upset cylinder 2 is connected with the second expansion link by the second guidance set 34, the height that the second cylinder 33 is realized pneumatic-finger 1 regulates, in the time that the second expansion link extends or shrink, there is corresponding rising or decline in upset cylinder 2, because pneumatic-finger 1 is installed on rotating shaft 21, therefore, the height that the elongating or shortening of the second expansion link can be realized pneumatic-finger 1 regulates, pneumatic-finger 1 can occur according to the position of hollow-cup motor coil corresponding mobile, be convenient to gripping hollow-cup motor coil, similarly, after pneumatic-finger 1 gripping hollow-cup motor coil, according to the position of tin immersion furnace, pneumatic-finger 1 being carried out to height regulates, be convenient to electrode tip to immerse and in tin immersion furnace, carry out wicking processing.
As shown in Fig. 1 and Fig. 4, the second guidance set 34 comprises supporting bracket 341, the first mounting panel 342, the second lead 343 and for fixing the mount pad 344 of the second lead 343, the first mounting panel 342 is fixedly arranged on slide block 323, the second cylinder 33 is fixedly arranged on the first mounting panel 342, mount pad 344 is fixedly arranged on the first mounting panel 342, supporting bracket 341 is fixedly arranged on the second expansion link, supporting bracket 341 is provided with second through hole 3411 corresponding with the second lead 343, one end of the second lead 343 is vertically installed in mount pad 344, other end activity is inserted in the second through hole 3411, in the time that the second expansion link extends or shrink, the supporting bracket 341 being connected with the second expansion link occurs corresponding mobile, upset cylinder 2 is installed in supporting bracket 341, supporting bracket 341 moves along the second lead 343, guarantee that supporting bracket 341 moves more steady, in the time that pneumatic-finger 1 highly changes, still clamp reposefully hollow-cup motor coil, carrying out height regulates, reposefully hollow-cup motor coil is delivered in tin immersion furnace, complete the wicking processing of electrode tip.
The second guidance set 34 also comprises the linear bearing 35 being installed in the second through hole 3411, the second lead 343 is flexibly connected with linear bearing 35, the second lead 343 is installed in linear bearing 35, reduce the friction between the second lead 343 and supporting bracket 341, extend the useful life of the second lead 343.
The second lead 343 is set to two, and sets up the both sides of the second cylinder 33 separately, guarantees that supporting bracket 341 is in moving process, more steady.
As shown in Figure 1, the 3rd cylinder 36 for driving pneumatic-finger 1 to move in supporting bracket 341, the 3rd cylinder 36 is installed in supporting bracket 341, the 3rd cylinder 36 is provided with the 3rd expansion link (not shown), upset cylinder 2 is connected with the 3rd expansion link, pneumatic-finger 1 after upset clamps hollow-cup motor coil, electrode tip immerses in tin immersion furnace, because the surface of enamelled wire has viscoid, enamelled wire is forming after electrode tip, viscoid forms impurity in the junction of electrode tip and hollow-cup motor coil, if do not removed, affect the wicking effect of electrode tip, therefore, in the time that electrode tip wicking operates, need first by Impurity removal, in electrode tip is placed in tin immersion furnace, the 3rd expansion link extends a segment distance, impel pneumatic-finger 1 to clamp hollow-cup motor coil moves in tin immersion furnace, remove the impurity on electrode tip, guarantee the wicking effect of electrode tip.
As shown in Figure 1, the end of the 3rd expansion link is provided with the second mounting panel 37, upset cylinder 2 is installed on the second mounting panel 37, in the time that the 3rd expansion link extends or shrink, thereby realize the movement that promotes upset cylinder 2, thereby pneumatic-finger 1 clamps hollow-cup motor coil and moves in tin immersion furnace, remove the impurity on electrode tip, guarantee the wicking effect of electrode tip.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection range of the present utility model.
Claims (10)
1. wicking mechanism, for the electrode tip on hollow-cup motor coil is carried out to wicking processing, it is characterized in that: comprise the gripping parts for hollow-cup motor coil described in gripping, for overturning described hollow-cup motor coil described electrode tip is to the turning part of downward setting, for driving described gripping parts move described electrode tip to be placed in to the moving-member in tin immersion furnace and control described gripping parts, the control assembly of turning part part and the operation of described moving-member, described gripping parts are installed on the part of turning part, turning part part is connected with described moving-member.
2. wicking as claimed in claim 1 mechanism, it is characterized in that: described gripping parts comprise the pneumatic-finger for hollow-cup motor coil described in gripping, turning part part comprises the upset cylinder for the described pneumatic-finger that overturns, described upset cylinder is connected with a rotating shaft, described pneumatic-finger is installed on described rotating shaft, described moving-member comprises for driving described pneumatic-finger to move described electrode tip is positioned over to the first cylinder in described tin immersion furnace, and described the first cylinder is provided with the first expansion link.
3. wicking as claimed in claim 2 mechanism, it is characterized in that: described upset cylinder is connected with described the first expansion link by the first guidance set, described the first guidance set comprises fixed head, the first lead, slide block and connecting plate, described fixed head is fixedly arranged on described the first cylinder, described fixed head is provided with first through hole corresponding with described the first lead, one end of described the first lead is fixedly arranged on described connecting plate, other end activity is inserted in described the first through hole, described slide block is slidedly arranged on described the first lead, described upset cylinder is installed on described slide block.
4. wicking as claimed in claim 3 mechanism, is characterized in that: described the first lead is set to two, and is divided into the both sides of described the first expansion link.
5. the wicking mechanism as described in claim 3 or 4, is characterized in that: described slide block is provided with the second cylinder for regulating described pneumatic-finger height, and described the second cylinder is provided with the second expansion link.
6. wicking as claimed in claim 5 mechanism, it is characterized in that: described upset cylinder is connected with described the second expansion link by the second guidance set, described the second guidance set comprises supporting bracket, the first mounting panel, the second lead and for the mount pad of fixing described the second lead, described the first mounting panel is fixedly arranged on described slide block, described the second cylinder is fixedly arranged on described the first mounting panel, described mount pad is fixedly arranged on described the first mounting panel, described supporting bracket is fixedly arranged on described the second expansion link, described supporting bracket is provided with second through hole corresponding with described the second lead, one end of described the second lead is vertically installed in described mount pad, other end activity is inserted in described the second through hole, described upset cylinder is installed in described supporting bracket.
7. wicking as claimed in claim 6 mechanism, is characterized in that: described the second guidance set also comprises the linear bearing being installed in described the second through hole, and described the second lead is flexibly connected with described linear bearing.
8. wicking as claimed in claim 7 mechanism, is characterized in that: described the second lead is set to two, and is divided into the both sides of described the second cylinder.
9. wicking mechanism as claimed in claim 7 or 8, it is characterized in that: described supporting bracket is provided with the 3rd cylinder for driving described pneumatic-finger to move, described the 3rd cylinder is installed in described supporting bracket, described the 3rd cylinder is provided with the 3rd expansion link, and described upset cylinder is connected with described the 3rd expansion link.
10. wicking as claimed in claim 9 mechanism, is characterized in that: the end of described the 3rd expansion link is provided with the second mounting panel, and described upset cylinder is installed on described the second mounting panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320891388.XU CN203708041U (en) | 2013-12-31 | 2013-12-31 | Tin immersion mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320891388.XU CN203708041U (en) | 2013-12-31 | 2013-12-31 | Tin immersion mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203708041U true CN203708041U (en) | 2014-07-09 |
Family
ID=51058420
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320891388.XU Expired - Fee Related CN203708041U (en) | 2013-12-31 | 2013-12-31 | Tin immersion mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203708041U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107134902A (en) * | 2017-06-13 | 2017-09-05 | 昆山富通电子有限公司 | A kind of automatic immersion tin device for coil |
-
2013
- 2013-12-31 CN CN201320891388.XU patent/CN203708041U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107134902A (en) * | 2017-06-13 | 2017-09-05 | 昆山富通电子有限公司 | A kind of automatic immersion tin device for coil |
| CN107134902B (en) * | 2017-06-13 | 2023-08-22 | 昆山富通电子有限公司 | Automatic tin dipping device for coil |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20151231 |
|
| EXPY | Termination of patent right or utility model |