CN203705361U - Glass integrity detection device - Google Patents
Glass integrity detection device Download PDFInfo
- Publication number
- CN203705361U CN203705361U CN201420092498.4U CN201420092498U CN203705361U CN 203705361 U CN203705361 U CN 203705361U CN 201420092498 U CN201420092498 U CN 201420092498U CN 203705361 U CN203705361 U CN 203705361U
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- CN
- China
- Prior art keywords
- light shield
- detection device
- rollgang
- glass
- crossbeam
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
A glass integrity detection device comprises a cross beam, support frames and a base, wherein two sets of vertical support frames are symmetrically and fixedly connected with two ends of the cross beam, bottoms of the support frames are fixedly connected with the base, and the cross beam, the support frames and the base form a door-type structure erected above a conveying roller way; an LED lamp tube is installed below the cross beam, and the direction of the LED lamp tube is parallel to the axial direction of the conveying roller way; a light shield is erected and installed above the cross beam, the light shield adopts a cavity shield body structure with a trapezoid longitudinal section and is connected with the cross beam through bolts, and cameras are installed inside the top end of the light shield; the cameras and computer systems are connected through a data line to form a light signal acquisition system, the computer systems are installed inside the support frames, and control panels of the computer systems are arranged on side surfaces of the support frames. The device has the advantages of low labor cost, low loss ratio, high detection accuracy and the like.
Description
Technical field
The utility model relates to a kind of pick-up unit, especially a kind of device that detects glass quality.
Background technology
At present, the high speed development of China's glass industry, glass production line cold junction automaticity also requires more and more higher, and Vision Builder for Automated Inspection is also more and more applied in daily production.
Known, the Main Function of glass production line cold junction is exactly the complete glass tape of annealing to be cut into into piece glass according to production order pile piling box according to different brackets.But all likely glass is caused to damage at cutting process, in breaking limit process and longitudinally cut process, and all adopted in glass production line in the past manually determine a post verify whether glass damages and cut lengths whether in margin tolerance.For the above-mentioned detection system of manually determining a post and verifying, the defect such as exist that personnel cost is high, accuracy of detection is poor, error rate is higher, damaged situation is found not in time, brings serious harm to production, increase economic loss and cost of labor.
Summary of the invention
The utility model object is to provide the glass integrity detection that a kind of cost of labor is low, loss percentage is low, accuracy of detection is high device.
For achieving the above object, the utility model has adopted following technical scheme: the utility model mainly comprises crossbeam, stand frame and base, at the symmetrical affixed two cover vertical rack frames in the two ends of crossbeam, at the affixed base in stand frame bottom, entirety composition door type structure, is erected at rollgang top; Mounted LED lamp pipe below crossbeam, the direction of described LED fluorescent tube is parallel with the axial direction of rollgang; Above crossbeam, set up installation light shield, described light shield is cavity cover body structure, and bottom links together by bolt and crossbeam, the inner video camera of installing on light shield top; Described video camera and computer system connect to form light signal collection system by data line, and computer system is arranged on stand frame inside, computer system manipulation plate face be arranged on the side surface of stand frame.
A side shaft end at rollgang is installed synchronization encoders, and described synchronization encoders connects with video camera and synchronizes triggering.
Described LED fluorescent tube adopts seamless connecting structure, forms entirety, coaxial LED fluorescent tube, and adopts isolation without stroboscopic technique.
Described light shield adopts light-proof material to make or lays light screening material forming closed assembly on surface, guarantees that imaging system is not subject to external light source (as sunlight, light etc.) impact; Light shield entirety is to rollgang feedstock direction lopsidedness, and the daylighting route of video camera and LED fluorescent tube irradiate route and occur simultaneously in the residing plane of rollgang end face.
Machine separately installs an air-conditioner in the stand frame inside that computer system is installed.
The course of work of described pick-up unit is roughly as follows:
In the time that glass moves to crossbeam LED fluorescent tube below by rollgang, the light that LED fluorescent tube sends can form inverted image at glass surface and be presented within the scope of camera photography, synchronization encoders can be carried out actuated camera according to glass speed and synchronously take, the shadow image information photographing is at a high speed flowed to computer system by camera chain, glass is completely after LED fluorescent tube, the computer system glass light image information that Treatment Analysis collects simultaneously, the each parameter information that generates this glass (comprises length, width, whether damaged etc.), and the glass parameter information having detected is transferred to production line by communication facilities is for further processing, complete the testing process of whole glass integrality, pick-up unit is waited for the arrival of next piece glass.
Compared with prior art, the utlity model has following advantage:
1, adopt electrified equipment to detect glass product, improve accuracy of detection, reduce cost of labor;
2, the light reflecting by camera acquisition glass product, reflected light forms shadow, by computer system, shadow information is carried out to Treatment Analysis, can tell fast and accurately the integrality of glass product;
3, also can pass through the size of camera acquisition glass, and on the control panel of computer system, directly embody the various parameter informations of glass.
Accompanying drawing explanation
Fig. 1 is that master of the present utility model looks sketch.
Fig. 2 is diagrammatic side views of the present utility model.
Drawing reference numeral: 1-crossbeam, 2-stand frame, 3-base, 4-LED fluorescent tube, 5-light shield, 6-video camera, 7-computer system, 8-synchronization encoders, 9-rollgang, 10-air conditioner.
embodiment
Below in conjunction with accompanying drawing, the utility model is described further:
Master of the present utility model as shown in Figure 1 looks in sketch, the utility model mainly comprises crossbeam 1, stand frame 2 and base 3, at the symmetrical affixed two cover vertical rack frames in the two ends of crossbeam, at the affixed base in stand frame bottom, entirety composition door type structure, is erected at rollgang 9 tops; Mounted LED lamp pipe 4 below crossbeam, the direction of described LED fluorescent tube is parallel with the axial direction of rollgang; Above crossbeam, set up light shield 5 is installed, described light shield is cavity cover body structure, and bottom links together by bolt and crossbeam, the inner video camera 6 of installing on light shield top; Described video camera and computer system 7 connect to form light signal collection system by data line, and computer system is arranged on stand frame inside, computer system manipulation plate face be arranged on the side surface of stand frame.
A side shaft end at rollgang is installed synchronization encoders 8, and described synchronization encoders connects with video camera and synchronizes triggering, and assurance detection is accurate.
Described LED fluorescent tube adopts seamless connecting structure, forms entirety, coaxial LED fluorescent tube, and adopts isolation without stroboscopic technique.
Described light shield adopts light-proof material to make or lays light screening material forming closed assembly on surface, guarantees that imaging system is not subject to external light source (as sunlight, light etc.) impact; Light shield entirety is to rollgang feedstock direction lopsidedness, and the daylighting route of video camera and LED fluorescent tube irradiate route and occur simultaneously in the residing plane of rollgang end face.
The machine 10 that installs an air-conditioner separately in the stand frame inside that computer system is installed, to the computer system processing of lowering the temperature, guarantees department of computer science's camera chain trouble free service of unifying by air conditioner.
Above-described embodiment is described preferred implementation of the present utility model; not scope of the present utility model is limited; do not departing under the prerequisite of the utility model design spirit; various distortion and improvement that those of ordinary skills make the technical solution of the utility model, all should fall in the definite protection domain of the utility model claims.
Claims (5)
1. a glass integrity detection device, comprises crossbeam, stand frame and base, it is characterized in that: at the symmetrical affixed two cover vertical rack frames in the two ends of crossbeam, at the affixed base in stand frame bottom, entirety composition door type structure, is erected at rollgang top; Mounted LED lamp pipe below crossbeam, the direction of described LED fluorescent tube is parallel with the axial direction of rollgang; Above crossbeam, set up installation light shield, described light shield is cavity cover body structure, and bottom links together by bolt and crossbeam, the inner video camera of installing on light shield top; Described video camera and computer system connect to form light signal collection system by data line, and computer system is arranged on stand frame inside, computer system manipulation plate face be arranged on the side surface of stand frame.
2. a kind of glass integrity detection device according to claim 1, is characterized in that: the side shaft end at rollgang is installed synchronization encoders, and described synchronization encoders connects with video camera and synchronizes triggering.
3. a kind of glass integrity detection device according to claim 1, is characterized in that: described LED fluorescent tube adopts seamless connecting structure, forms entirety, coaxial LED fluorescent tube, and adopts isolation without stroboscopic technique.
4. a kind of glass integrity detection device according to claim 1, is characterized in that: described light shield adopts light-proof material to make or lay on surface light screening material forming closed assembly; Light shield entirety is to rollgang feedstock direction lopsidedness, and the daylighting route of video camera and LED fluorescent tube irradiate route and occur simultaneously in the residing plane of rollgang end face.
5. a kind of glass integrity detection device according to claim 1, is characterized in that: machine separately installs an air-conditioner in the stand frame inside that computer system is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420092498.4U CN203705361U (en) | 2014-03-03 | 2014-03-03 | Glass integrity detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420092498.4U CN203705361U (en) | 2014-03-03 | 2014-03-03 | Glass integrity detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203705361U true CN203705361U (en) | 2014-07-09 |
Family
ID=51055782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420092498.4U Expired - Fee Related CN203705361U (en) | 2014-03-03 | 2014-03-03 | Glass integrity detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203705361U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105417166A (en) * | 2015-12-25 | 2016-03-23 | 苏州频发机电科技有限公司 | Conveying device for removed defective products of liquid crystal glass substrates |
| CN106773158A (en) * | 2016-12-07 | 2017-05-31 | 北京工业大学 | A kind of movable type seeks liquid crystal display pixel qualities analytical equipment and a method certainly |
| CN112718881A (en) * | 2019-10-28 | 2021-04-30 | 南京智欧智能技术研究院有限公司 | Method and device for detecting surface defects of hot-rolled steel material |
-
2014
- 2014-03-03 CN CN201420092498.4U patent/CN203705361U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105417166A (en) * | 2015-12-25 | 2016-03-23 | 苏州频发机电科技有限公司 | Conveying device for removed defective products of liquid crystal glass substrates |
| CN105417166B (en) * | 2015-12-25 | 2017-12-15 | 苏州频发机电科技有限公司 | A kind of liquid crystal glass base goes residual conveying device |
| CN106773158A (en) * | 2016-12-07 | 2017-05-31 | 北京工业大学 | A kind of movable type seeks liquid crystal display pixel qualities analytical equipment and a method certainly |
| CN112718881A (en) * | 2019-10-28 | 2021-04-30 | 南京智欧智能技术研究院有限公司 | Method and device for detecting surface defects of hot-rolled steel material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20170303 |