CN203699344U - High-protection isolating valve system with on-line cleaning function - Google Patents
High-protection isolating valve system with on-line cleaning function Download PDFInfo
- Publication number
- CN203699344U CN203699344U CN201420091679.5U CN201420091679U CN203699344U CN 203699344 U CN203699344 U CN 203699344U CN 201420091679 U CN201420091679 U CN 201420091679U CN 203699344 U CN203699344 U CN 203699344U
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- Prior art keywords
- valve
- aggressive
- passive
- unit
- dust
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- 238000004140 cleaning Methods 0.000 title claims abstract description 42
- 239000000428 dust Substances 0.000 claims abstract description 51
- 238000002955 isolation Methods 0.000 claims abstract description 21
- 125000006850 spacer group Chemical group 0.000 claims description 20
- 244000126968 Kalanchoe pinnata Species 0.000 claims description 16
- 238000003032 molecular docking Methods 0.000 claims description 12
- 238000009826 distribution Methods 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract 3
- 238000007906 compression Methods 0.000 abstract 3
- 238000009395 breeding Methods 0.000 abstract 1
- 230000001488 breeding effect Effects 0.000 abstract 1
- 238000012864 cross contamination Methods 0.000 abstract 1
- 244000005700 microbiome Species 0.000 abstract 1
- 238000011144 upstream manufacturing Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000002775 capsule Substances 0.000 description 3
- 239000003814 drug Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 206010073310 Occupational exposures Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 231100000675 occupational exposure Toxicity 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000003826 tablet Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Lift Valve (AREA)
Abstract
A high-protection isolating valve system with an on-line cleaning function comprises a sealed isolation unit, a dust removal unit, an air compression unit, a cleaning unit and a drying unit. The sealed isolation unit is connected with the dust removal unit, the air compression unit, the cleaning unit and the drying unit. The sealed isolation unit comprises a driving valve, a driven valve, seal rings, a centering key, a transmission unit and a control unit. The driving valve is connected with the transmission unit which is connected with the control unit, the seal rings are arranged at the outer edges of the driving valve and the driven valve, the centering key is arranged on the driven valve, and the driving valve and the driven valve are in seal connection with the centering key as the center. By means of the system, the all-round sealed connection is achieved through the seal rings, and the operator safety is guaranteed; by means of the online cleaning function, risks such as cross contamination during production are prevented; due to timely drying after cleaning, the risk of microorganism breeding or system rusting is prevented; main treating is performed on the seal rings through the air compression unit and the dust removal unit, and problems in the prior art are solved.
Description
Technical field
The utility model relates to the needed high protection isolation valve systems of the systems such as the granulation, mixing, compressing tablet, capsule charge, dressing, cleaning container, inner packing of the high activity product in field of medicaments, particularly relates to one and has the high protection of function of on-line cleaning isolation valve systems.
Background technology
In granulation, mixing, bead machine, capsule charge and the cleaning container technological process of original field of medicaments, the mode of movement of raw material, particle, tablet, capsule etc. is generally open type operation, original flow process is mainly applicable to produce low activity product, the meaning of low activity product is occupational exposure rank lower than 3 biologically active prod, and traditional processing technology and mass transport mode can not be used for the production of high activity product.Conventionally need to introduce isolation valve systems and between equipment, dock the conveying for material, but conventional isolation valve systems exist problems as:
Disconnecting valve aggressive valve and passive valve adaptation are not high, cause the closed protective of whole system not high, have the active exposure of Production Regional and operating personal;
Conventional isolation valve systems can not be realized complete on-line cleaning, causes the problem such as cross pollution and follow-up loaded down with trivial details manual cleaning in production process;
If the seal ring adopting in order to improve leakproofness, the characteristic of seal ring is to be not easy cleaning, can cause bacteria breed.
Therefore, a series of R&D works have been carried out in order to address the above problem.
Utility model content
The purpose of this utility model is, provides one to have the high protection of function of on-line cleaning isolation valve systems, to overcome the existing above-mentioned shortcoming and defect of prior art.
One has the high protection of function of on-line cleaning isolation valve systems, it is characterized in that, comprise: airtight spacer assembly, dust collector, air plant, washing equipment and airer, described airtight spacer assembly is connected with dust collector, air plant, washing equipment and airer;
Wherein, described airtight spacer assembly comprises: aggressive valve, passive valve, seal ring, centering key, driving device and control setup, described aggressive valve is connected with driving device, described driving device is connected with control setup, described seal ring is located in aggressive valve and passive valve, described centering key is located in passive valve, described aggressive valve and passive valve airtight connection centered by centering key.
Further, described aggressive valve is disk-like structure, described aggressive valve comprises: aggressive valve valve port, aggressive valve flap, aggressive valve flap attaching parts and docking port, described aggressive valve valve port is " recessed " font structure just, aggressive valve flap is connected with driving device, described aggressive valve flap is connected with aggressive valve valve port by aggressive valve flap attaching parts, and described aggressive valve flap central authorities are provided with docking port.
Further, described passive valve is disk-like structure, described passive valve comprises: passive valve valve port, passive valve flap and passive valve flap attaching parts, described passive valve valve port is for falling " recessed " font structure, described passive valve flap is connected with passive valve valve port by passive valve flap attaching parts, described passive valve flap central authorities are provided with centering key, and described centering key is connected with docking port.
Further, described seal ring is located at the inwall place of aggressive valve valve port and passive valve valve port, and described seal ring is also provided with a plurality of air intakes, and described air intake is connected with dust collector and air plant.
Further, described dust collector comprises: dust filter unit, control of dust cavity and dust blower fan, and described dust filter unit one end is connected with aggressive valve, and the other end of described dust filter unit is connected with control of dust cavity, and described dust blower fan is connected with dust filter unit.
Further, described air plant comprises: vacuum pump and motor, and described vacuum pump one end is connected with aggressive valve, and the described vacuum pump other end is connected with motor.
Further, described washing equipment comprises: storage tank, high-lift pump, heat-exchange system and cleaning distribution system, described storage tank is connected with heat-exchange system by high-lift pump, and described heat-exchange system is connected with cleaning distribution system, and described cleaning distribution system is connected with aggressive valve.
Further, described air processor comprises: the roughing efficiency air filter, medium effeciency filter, cooling section, bringing-up section, blower fan and the high efficiency particulate air filter that connect successively, one end of described roughing efficiency air filter is connected with aggressive valve, the described roughing efficiency air filter other end is connected with bringing-up section, and described blower fan is connected with extraneous by high efficiency particulate air filter.
The beneficial effects of the utility model:
1, adopt installing seal ring to realize omnidistance closure and connect, ensure the safety of operating personal.
2, function of on-line cleaning, avoids cross pollution equivalent risk in production process.
3, being dried in time after cleaning, prevents the risk that microbial growth or system are got rusty.
4, adopt air plant and dust collector to carry out emphasis processing to seal ring, solve existing skill
A difficult problem for art.
Brief description of the drawings
Fig. 1 is constructional drawing of the present utility model.
Fig. 2 is the separation graph of airtight spacer assembly.
Fig. 3 is aggressive valve constructional drawing.
Fig. 4 is passive valve constructional drawing.
Fig. 5 is that airtight spacer assembly uses constitution diagram.
Reference numeral:
Airtight spacer assembly 100, aggressive valve 110, aggressive valve valve port 111, aggressive valve flap 112, aggressive valve flap attaching parts 113 and docking port 114.
Passive valve 120, passive valve valve port 121, passive valve flap 122 and passive valve flap attaching parts 123.
Seal ring 130, air intake 131, centering key 140, driving device 150 and control setup 160.
Dust collector 200, dust filter unit 210, control of dust cavity 220 and dust blower fan 230
Air plant 300, vacuum pump 310 and motor 320.
Washing equipment 400, storage tank 410, high-lift pump 420, heat-exchange system 430 and cleaning distribution system 440.
Airer 500, roughing efficiency air filter 510, medium effeciency filter 520, cooling section 530, bringing-up section 540, blower fan 550 and high efficiency particulate air filter 560.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is done to progressive explanation.Should be understood that following examples are only for the utility model is described but not for limiting scope of the present utility model.
Embodiment 1
Fig. 1 is constructional drawing of the present utility model.Fig. 2 is the separation graph of airtight spacer assembly.Fig. 3 is aggressive valve constructional drawing.Fig. 4 is passive valve constructional drawing.Fig. 5 is that airtight spacer assembly uses constitution diagram.
As shown in Figure 1, one has the high protection of function of on-line cleaning isolation valve systems and comprises: airtight spacer assembly 100, dust collector 200, air plant 300, washing equipment 400 and airer 500.
As shown in Figure 2, airtight spacer assembly 100 comprises: aggressive valve 110, passive valve 120, seal ring 130, centering key 140, driving device 150 and control setup 160, aggressive valve 110 is connected with driving device 150, driving device 150 is connected with control setup 160, seal ring 130 is located in aggressive valve 110 and passive valve 120, centering key 140 is located in passive valve 120, aggressive valve 110 and passive valve 120 airtight connection centered by centering key 140.
Airtight spacer assembly 100 is in use the device that airtight connection can not separate, and its Main Function is to connect upstream equipment and upstream device, in the time of upstream equipment and upstream device input material, plays leakproofness, and protection staff's is healthy and safe.Its principle of work is to get through upstream equipment and upstream device after driving passive valve 120 by aggressive valve 110, therefore in the time of non-working condition, can ensure the isolation of upstream equipment and upstream device.
As shown in Figure 3, aggressive valve 110 is disk-like structure, aggressive valve 110 comprises: aggressive valve valve port 111, aggressive valve flap 112, aggressive valve flap attaching parts 113 and docking port 114, aggressive valve valve port 111 is " recessed " font structure just, aggressive valve flap 112 is connected with driving device 150, aggressive valve flap 112 is connected with aggressive valve valve port 111 by aggressive valve flap attaching parts 113, and aggressive valve flap 112 central authorities are provided with docking port 114.
As shown in Figure 4, passive valve 120 is disk-like structure, passive valve 120 comprises: passive valve valve port 121, passive valve flap 122 and passive valve flap attaching parts 123, passive valve valve port 121 is for falling " recessed " font structure, passive valve flap 122 is connected with passive valve valve port 121 by passive valve flap attaching parts 123, passive valve flap 122 central authorities are provided with centering key 140, and centering key 140 is connected with docking port 114.
As shown in Figure 5, aggressive valve flap 112 is " protruding " character form structures, passive valve flap 122 is " concave shape " structures, then is connected with docking port 114 and is ensured that aggressive valve 110 is closely sealed with the convex-concave of passive valve 120 by centering key 140, can be because of occurring that offset deviation causes material to be revealed.After docking, aggressive valve flap 112 is also realized fixing laminating with passive valve flap 122.Then in use, control setup 160 is controlled driving device 150 aggressive valve flap 112 is operated, and makes aggressive valve flap 112 produce rolling mobile by aggressive valve flap attaching parts 113, aggressive valve flap 112 again transmission to passive valve flap 122.Passive valve flap 122 also connects by passive valve flap attaching parts 123, makes passive valve flap 122 movement of can rolling equally.In the time of blanking, aggressive valve flap 112 drives passive valve flap 122 to roll 90 °, and upstream equipment and upstream device are got through, and realizes blanking.
In order to strengthen leakproofness, seal ring 130 is located to the inwall place of aggressive valve valve port 111 and passive valve valve port 121, make aggressive valve 110 and passive valve 120 strengthen leakproofness by seal ring 130 in the time of laminating.Then this mode has a very large problem, and common cleaning means cannot be cleared up seal ring 130 by actv., if do not cleaned out completely while will breed bacteria causing blanking, material is polluted.Therefore the utility model is also provided with a plurality of air intakes 131 on seal ring 130, and air intake 131 is connected with dust collector 200 and air plant 300.By air plant 300 and dust collector 200, seal ring 130 is carried out to Hand scarf, Hand scarf is safer on the one hand, can also clean seal ring 130 targetedly simultaneously.
Must be through clean before blanking, traditional technology is generally manually to carry out, must be near equipment, this mode may cause 2 pollutions on the one hand, and high activity product can impact staff's health on the other hand.What therefore the utility model adopted is on-line cleaning, directly equipment is connected with airtight spacer assembly 100.And must process dust before cleaning, the device of taking on this task comprises: dust collector 200 and air plant 300.
Dust collector 200 comprises: dust filter unit 210, control of dust cavity 220 and dust blower fan 230, dust filter unit 210 one end are connected with aggressive valve 110, the other end of dust filter unit 210 is connected with control of dust cavity 220, and dust blower fan 230 is connected with dust filter unit 210.
Air plant 300 comprises: vacuum pump 310 and motor 320, and vacuum pump 310 one end are connected with aggressive valve 110, and vacuum pump 310 other ends are connected with motor 320.Air plant 300 passes through vacuum pump 310 to airtight spacer assembly 100 pressurized airs, then being attached to aggressive valve 110, passive valve 120 and seal ring 130 can slowly fly away, and then by dust collector 200, these dust are drawn by dust blower fan 230, after filtration, by Bas Discharged, dust is stayed in control of dust cavity 220.
After completing dedusting, by washing equipment 400, airtight spacer assembly 100 is cleaned again.Washing equipment 400 comprises: storage tank 410, high-lift pump 420, heat-exchange system 430 and cleaning distribution system 440, storage tank 410 is connected with heat-exchange system 430 by high-lift pump 420, heat-exchange system 430 is connected with cleaning distribution system 440, cleans distribution system 440 and is connected with aggressive valve 110.These parts can be realized the needed purging medium of different cleaning conditions, realize on-line cleaning wash cycles, do not need manually to change water supervisor, have the ability of complete independently work under enclosed environment.
Traditional spacer assembly is complete after cleaning can only be by drying or the means such as heat rooms are dried, and this being not exclusively bold enough to do easily makes equipment corrosion, the medicine that also impact is produced and employee's health.And of the present utility model being dried is to be directly connected with aggressive valve 110 by pipeline in airtight environment equally, make airtight spacer assembly 100 fully dry rapidly.
Air processor 500 comprises: the roughing efficiency air filter 510, medium effeciency filter 520, cooling section 530, bringing-up section 540, blower fan 550 and the high efficiency particulate air filter 560 that connect successively, one end of roughing efficiency air filter 510 is connected with aggressive valve 110, roughing efficiency air filter 510 other ends are connected with bringing-up section 540, and blower fan 550 is connected with extraneous by high efficiency particulate air filter 560.Air processor 500 provides the turnover air approach of whole system, utilize blower fan 550 to avoid directly getting from room the risk that cross pollution that wind, return air causes and personnel pollute, adopt roughing efficiency air filter 510, medium effeciency filter 520, high efficiency particulate air filter 560 simultaneously, realize 3 heavy filtration devices and filter, ensure the minimum contamination of return air to environment.Utilize the heating function of bringing-up section 540 simultaneously, can after system completes on-line cleaning, pass into hot air, whole airtight spacer assembly 100 is dried up, realize online dry processing, need not carry out air-dry as opening equipment in conventional art.
Above detailed description of the invention of the present utility model is illustrated, but the utility model is as limit, only otherwise depart from aim of the present utility model, the utility model can also have various variations.
Claims (8)
1. one kind has the high protection of function of on-line cleaning isolation valve systems, it is characterized in that, comprise: airtight spacer assembly (100), dust collector (200), air plant (300), washing equipment (400) and airer (500), described airtight spacer assembly (100) is connected with dust collector (200), air plant (300), washing equipment (400) and airer (500);
Wherein, described airtight spacer assembly (100) comprising: aggressive valve (110), passive valve (120), seal ring (130), centering key (140), driving device (150) and control setup (160), described aggressive valve (110) is connected with driving device (150), described driving device (150) is connected with control setup (160), described seal ring (130) is located in aggressive valve (110) and passive valve (120), described centering key (140) is located in passive valve (120), described aggressive valve (110) and passive valve (120) airtight connection centered by centering key (140).
2. one according to claim 1 has the high protection of function of on-line cleaning isolation valve systems, it is characterized in that: described aggressive valve (110) is disk-like structure, described aggressive valve (110) comprising: aggressive valve valve port (111), aggressive valve flap (112), aggressive valve flap attaching parts (113) and docking port (114), described aggressive valve valve port (111) is " recessed " font structure just, aggressive valve flap (112) is connected with driving device (150), described aggressive valve flap (112) is connected with aggressive valve valve port (111) by aggressive valve flap attaching parts (113), described aggressive valve flap (112) central authorities are provided with docking port (114).
3. one according to claim 1 has the high protection of function of on-line cleaning isolation valve systems, it is characterized in that: described passive valve (120) is disk-like structure, described passive valve (120) comprising: passive valve valve port (121), passive valve flap (122) and passive valve flap attaching parts (123), described passive valve valve port (121) is for falling " recessed " font structure, described passive valve flap (122) is connected with passive valve valve port (121) by passive valve flap attaching parts (123), described passive valve flap (122) central authorities are provided with centering key (140), described centering key (140) is connected with docking port (114).
4. one according to claim 1 has the high protection of function of on-line cleaning isolation valve systems, it is characterized in that: described seal ring (130) is located at the inwall place of aggressive valve valve port (111) and passive valve valve port (121), described seal ring (130) is also provided with a plurality of air intakes (131), and described air intake (131) is connected with dust collector (200) and air plant (300).
5. one according to claim 1 has the high protection of function of on-line cleaning isolation valve systems, it is characterized in that: described dust collector (200) comprising: dust filter unit (210), control of dust cavity (220) and dust blower fan (230), described dust filter unit (210) one end is connected with aggressive valve (110), the other end of described dust filter unit (210) is connected with control of dust cavity (220), and described dust blower fan (230) is connected with dust filter unit (210).
6. one according to claim 1 has the high protection of function of on-line cleaning isolation valve systems, it is characterized in that: described air plant (300) comprising: vacuum pump (310) and motor (320), described vacuum pump (310) one end is connected with aggressive valve (110), and described vacuum pump (310) other end is connected with motor (320).
7. one according to claim 1 has the high protection of function of on-line cleaning isolation valve systems, it is characterized in that: described washing equipment (400) comprising: storage tank (410), high-lift pump (420), heat-exchange system (430) and cleaning distribution system (440), described storage tank (410) is connected with heat-exchange system (430) by high-lift pump (420), described heat-exchange system (430) is connected with cleaning distribution system (440), and described cleaning distribution system (440) is connected with aggressive valve (110).
8. one according to claim 1 has the high protection of function of on-line cleaning isolation valve systems, it is characterized in that: described air processor (500) comprising: the roughing efficiency air filter (510) connecting successively, medium effeciency filter (520), cooling section (530), bringing-up section (540), blower fan (550) and high efficiency particulate air filter (560), one end of described roughing efficiency air filter (510) is connected with aggressive valve (110), described roughing efficiency air filter (510) other end is connected with bringing-up section (540), described blower fan (550) is connected with extraneous by high efficiency particulate air filter (560).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420091679.5U CN203699344U (en) | 2014-02-28 | 2014-02-28 | High-protection isolating valve system with on-line cleaning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420091679.5U CN203699344U (en) | 2014-02-28 | 2014-02-28 | High-protection isolating valve system with on-line cleaning function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203699344U true CN203699344U (en) | 2014-07-09 |
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ID=51049814
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420091679.5U Expired - Lifetime CN203699344U (en) | 2014-02-28 | 2014-02-28 | High-protection isolating valve system with on-line cleaning function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203699344U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756359A (en) * | 2020-12-25 | 2021-05-07 | 浙江迦南科技股份有限公司 | High airtight wiper mechanism |
-
2014
- 2014-02-28 CN CN201420091679.5U patent/CN203699344U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756359A (en) * | 2020-12-25 | 2021-05-07 | 浙江迦南科技股份有限公司 | High airtight wiper mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140709 |
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| CX01 | Expiry of patent term |