CN110919971B - Automatic mould cleaning and drying system - Google Patents
Automatic mould cleaning and drying system Download PDFInfo
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- CN110919971B CN110919971B CN201911059840.4A CN201911059840A CN110919971B CN 110919971 B CN110919971 B CN 110919971B CN 201911059840 A CN201911059840 A CN 201911059840A CN 110919971 B CN110919971 B CN 110919971B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 51
- 238000001035 drying Methods 0.000 title claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 166
- 239000003814 drug Substances 0.000 claims abstract description 147
- 230000007306 turnover Effects 0.000 claims abstract description 12
- 230000007797 corrosion Effects 0.000 claims abstract description 6
- 238000005260 corrosion Methods 0.000 claims abstract description 6
- 229910052751 metal Inorganic materials 0.000 claims abstract description 5
- 239000002184 metal Substances 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 239000004809 Teflon Substances 0.000 claims description 20
- 229920006362 Teflon® Polymers 0.000 claims description 20
- 239000003638 chemical reducing agent Substances 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 2
- 238000010790 dilution Methods 0.000 claims description 2
- 239000012895 dilution Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 239000007789 gas Substances 0.000 abstract description 6
- 230000002265 prevention Effects 0.000 abstract description 6
- 238000005096 rolling process Methods 0.000 abstract description 5
- 238000001914 filtration Methods 0.000 abstract description 3
- 230000007123 defense Effects 0.000 abstract description 2
- 239000002341 toxic gas Substances 0.000 abstract description 2
- 238000005406 washing Methods 0.000 abstract description 2
- 230000006378 damage Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 229940079593 drug Drugs 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000005034 decoration Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
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- 239000002699 waste material Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1753—Cleaning or purging, e.g. of the injection unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/30—Particle separators, e.g. dust precipitators, using loose filtering material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/72—Cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an automatic mould cleaning and drying system which comprises a transfer trolley, a pharmaceutical industry conveying pipeline, a turnover table unit, a liquid medicine tank, a lifting cover plate unit, an exhaust device and a hot air unit. This mould self-cleaning drying system adopts corrosion-resistant metal and quick fire prevention rolling slats door to keep apart and is discharged the room with toxic gas through filtering by the exhaust fan outdoor, can realize effective gas defense fire prevention, is convenient for transport the mould and observes the mould washing condition going on through quick fire prevention rolling slats door personnel.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to an automatic mould cleaning and drying system.
Background
In the production industry, in order to facilitate production, various molds are often needed, and after the molds are used, a large amount of residual waste materials and waste liquid often exist, so that the products are poor or even cannot be used in the next use. With the higher and higher standardization requirements of the production process of products, in order to ensure the quality and uniformity of injection products, the production site is required to regularly clean and repair residues inside a production mold so as to ensure the production requirements. The cleaned die is put into production again, so that the occurrence of bad products can be effectively avoided.
The internal structure of the injection mold is complex and irregular, and the whole weight is large, so that the cleaning process of the mold is complex and dangerous; the liquid medicine applied to the mold cleaning usually has strong corrosivity and even toxicity, and can cause irreversible damage to a human body, so field personnel need to wear a large amount of protective facilities such as corrosion-resistant equipment and an air filter to clean and treat the mold; uncontrolled human factors can also cause damage to the mold, resulting in a significant increase in the frequency of mold changes.
In order to improve the cleaning efficiency of an injection mold, reduce the damage rate of the mold, reduce the working cost and the artificial error rate, reduce the personal harm possibly caused to workers in the cleaning process and improve the operation efficiency of the production process of a factory, an automatic mold cleaning and drying system is produced at the discretion of the operator, and the design of the automatic mold cleaning and drying system is widely required by the production site.
Disclosure of Invention
Based on the purpose, the invention provides an automatic mold cleaning and drying system.
In order to realize the aim of the invention, the invention provides an automatic mould cleaning and drying system which comprises a transfer trolley, a pharmaceutical industry conveying pipeline, a liquid medicine tank, a turnover table unit, a lifting cover plate, an air exhaust device and a hot air unit,
the transfer trolley comprises an aluminum profile frame, trolley trundles, a transfer wheel strip and clamping blocks, wherein the aluminum profile frame is connected in an anchor pin manner and is connected with the trolley trundles, the transfer wheel strip and the clamping blocks in an anchor pin manner; wheel sets arranged in the shifting spokes are all connected with the bearing through shafts, and are fixed in grooves of the shifting spokes through screws and nuts; the clamping blocks are fixed on two sides of the front side of the transfer platform;
the drug industry conveying pipeline comprises an electromagnetic valve group, a pneumatic diaphragm pump group and a drug liquid conveying pipe, wherein the electromagnetic valve group is arranged on the side surface of the drug liquid tank and the lifting cover plate and is connected with the pneumatic diaphragm pump and the lifting cover plate on the overturning platform through the drug liquid conveying pipeline; the pharmaceutical industry conveying pipeline is connected with the pneumatic diaphragm pump in a mode of flange plate connection;
the liquid medicine tank comprises a heater, a liquid medicine tank body, a temperature sensor, a liquid medicine conveying pipeline support and a liquid medicine tank water receiving disc, wherein the heater is arranged in the liquid medicine tank body and is connected with the liquid medicine tank through a flange; the temperature sensor is arranged on a cover plate at the top of the liquid medicine tank and is in threaded connection with the cover plate at the top of the liquid medicine tank; the liquid medicine conveying pipeline bracket is welded with the liquid medicine tank, and the liquid medicine conveying pipeline is arranged on the liquid medicine conveying pipeline bracket; the water receiving tray of the liquid medicine tank is arranged at the lower side of the liquid medicine tank.
The overturning platform unit comprises an overturning motor, an overturning hand wheel, a motor speed reducer, an encoder, a pneumatic clutch, an outer frame of the overturning platform, an overturning platform clamping device, an overturning platform, a water receiving disc and a mold clamping device, wherein the overturning motor and the overturning hand wheel are connected to the motor speed reducer; the encoder is positioned on one side of the output shaft of the motor reducer; the pneumatic clutch is connected between the output shaft of the turnover motor and the input shaft of the motor reducer in a mode of flange connection; the motor reducer is connected with the overturning platform by a coupler and fixed by coaxial bearings at two sides of the overturning platform, an outer frame of the overturning platform is arranged at the lower side of the overturning platform, the coaxial bearings are in screwed connection with an outer frame of the overturning platform, two sides of the outer frame of the overturning platform are provided with overturning platform clamping devices, the overturning platform clamping devices are welded with the outer frame of the overturning platform, and an inner slide block is in sliding connection; the lower side of the outer frame of the overturning platform is provided with a water receiving disc, the water receiving disc is provided with a water discharge port, the mold clamping devices are arranged on the outer edges of two sides of the overturning platform, and the inner sliding blocks are in sliding connection.
The lifting cover plate unit comprises a Y-shaped filter group, a Teflon hose, a steel wire rope and a fixed pulley block, and the cylinder is connected with the lifting cover plate through the steel wire rope and the fixed pulley block; the electromagnetic valve, the Y-shaped filter and the Teflon hose which are arranged on the lifting cover plate are connected with the lifting cover plate through a horse riding clip; the Y-shaped filter is connected with the Teflon hose through a flange.
The air exhaust device comprises an exhaust fan, a main exhaust pipeline, a liquid medicine tank auxiliary exhaust outlet and air filter cotton, wherein the exhaust fan is connected above the outer frame of the overturning platform through the main exhaust pipeline; the liquid medicine tank auxiliary exhaust pipeline is connected between the main exhaust pipeline and the liquid medicine tank, and the air filter cotton is arranged in the main exhaust pipeline;
the hot air unit comprises a hot air blower, a wind power discharge pipeline and an air outlet, the hot air blower is in flexible connection with the wind power discharge pipeline, and the wind power discharge pipeline is connected to the lower side of the outer frame of the overturning platform and is connected with the inside of the upper side of the water receiving tray; the wind power discharge pipeline is provided with an air outlet which faces the overturning platform and inclines upwards.
The overturning platform unit, the pharmaceutical industry conveying pipeline, the liquid medicine tank, the exhaust device and the lifting cover plate unit are all made of corrosion-resistant metal.
Compared with the prior art, the invention has the advantages that,
(1) the system can clean the die in real time, does not delay production on site, and is carried out synchronously; the manual cleaning time can be saved, the manpower resource is saved, and the automatic cleaning process of the injection mold is realized. The staff places the mould at the transfer platform truck, moves and carries to the roll-over table on, and the personnel can start mould self-cleaning process, can observe that mould abluent process is in idle, work, still the completion state through the equipment pilot lamp, and the reduction of very big degree personnel contact time of wasing liquid medicine and liquid medicine steam has reduced the harm that leads to the fact to personnel.
(2) The equipment can set cleaning time and drying time according to different types of moulds, and can realize the functions of heating, rotating, cleaning, drying, filtering liquid medicine, discharging liquid medicine, adding liquid medicine and recycling liquid medicine according to a sensor on the equipment. The uncontrollable factors of artificial cleaning are reduced, and the recovery efficiency of the liquid medicine is increased.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an automatic mold cleaning and drying system according to the present invention;
in figure 1, 1-a transfer trolley, 2-a pharmaceutical industry conveying pipeline and a liquid medicine tank, 3-a turnover table unit, 4-a lifting cover plate unit, 5-an exhaust device and 6-a hot air unit.
FIG. 2 is a schematic structural view of a transfer trolley of the automatic mold cleaning and drying system of the present invention;
in fig. 2: 1-1: an aluminum profile outer frame; 1-2: trolley casters; 1-3: transferring the wheel strips; 1-4: the clamping block is clamped tightly.
FIG. 3 is a schematic diagram of the structure of a pharmaceutical industry conveying pipeline and a liquid medicine tank of the automatic mold cleaning and drying system of the invention;
in fig. 3: 2-1: an electromagnetic valve group; 2-2: a pneumatic diaphragm pump set; 2-3: a pharmaceutical industry delivery pipeline body; 2-4: a heater; 2-5: a liquid medicine tank body; 2-6: a temperature sensor; 2-7: a liquid medicine delivery pipeline bracket; 2-8: a liquid medicine tank water receiving tray; 2-9: a heater protection cover; 2-10: a liquid level meter; 2-11: liquid medicine jar apron.
FIG. 4 is a schematic structural diagram of a turning table unit of the automatic mold cleaning and drying system of the present invention;
in the figure: 3-1: turning over a motor; 3-2: turning over a hand wheel; 3-3: a motor reducer; 3-4: an encoder; 3-5: a pneumatic clutch; 3-6: an outer frame of the overturning platform; 3-7: a clamping device of the overturning platform; 3-8: a turning table; 3-9: a water pan; 3-10: provided is a mold clamping device.
FIG. 5 is a schematic structural diagram of a lifting cover plate unit of the automatic mold cleaning and drying system of the present invention;
in the figure: 4-1: a Y-type filter; 4-2: a Teflon hose; 4-3: a wire rope; 4-4: an electromagnetic valve group; 4-5: a liquid medicine delivery line; 4-6: a cylinder connecting rod; 4-7: a liquid level sensor; 4-8 fixed pulley groups.
FIG. 6 is a schematic structural view of an air exhaust device of the automatic mold cleaning and drying system of the present invention;
in the figure: 5-1: an exhaust fan; 5-2: a primary exhaust duct; 5-3: the liquid medicine tank assists the air outlet; 5-4: air filter cotton; 5-5: an exhaust fan support; 3: a turning table; 5-7: a negative pressure chamber; 5-8: and (5) cleaning and drying the equipment support by the mould.
FIG. 7 is a schematic structural diagram of a hot air blower of the automatic mold cleaning and drying system of the present invention;
in the figure: 6-1: a hot air blower; 6-2: a wind discharge duct; 6-3: an air outlet; 3-9: a water pan.
Detailed Description
The invention is described in further detail below with reference to the figures and specific examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when used in this specification the singular forms "a", "an" and/or "the" include "specify the presence of stated features, steps, operations, elements, or modules, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in figures 1-7 of the drawings,
the invention provides a mould cleaning and drying device which comprises a transfer trolley 1, a pharmaceutical industry conveying pipeline, a liquid medicine tank 2, a turnover table unit 3, a lifting cover plate unit 4, an exhaust device 5 and a hot air unit 6. The equipment can effectively improve the automation level of mould cleaning, can reduce the number of workers, reduce the production cost, reduce the artificial error rate and save the cleaning time. This mould self-cleaning drying system adopts corrosion-resistant metal and quick fire prevention rolling slats door to keep apart and is discharged the room with toxic gas through filtering by the exhaust fan outdoor, can realize effective gas defense fire prevention, is convenient for transport the mould and observes the mould washing condition going on through quick fire prevention rolling slats door personnel.
The transfer trolley comprises an aluminum profile outer frame 1-1, trolley casters 1-2, transfer wheel strips 1-3 and clamping blocks 1-4. The used mould is placed on the transfer trolley at the production position and then is conveyed to the mould cleaning and drying position by the transfer trolley to be butted with the overturning platform. The transfer trolley comprises two parallel transfer wheel strips 1-3, and the same type of transfer wheel strips 1-3 are arranged on the overturning platform, so that the transfer is stable; and after the mold is transferred to the overturning tables 3-8, the transfer trolley 1 is withdrawn.
The pharmaceutical industry conveying pipeline comprises an electromagnetic valve group 2-1, a pneumatic diaphragm pump group 2-2 and a pharmaceutical industry conveying pipeline body 2-3, and the liquid medicine conveying pipeline body 2-3 is connected with the electromagnetic valve group 2-1, the pneumatic diaphragm pump group and a liquid medicine suction pipe. The function of the device is that the liquid medicine circulation can be realized by opening and closing the electromagnetic valve; the liquid medicine straw can stretch into the mould to circulate.
The liquid medicine tank comprises a heater 2-4, a liquid medicine tank body 2-5, a temperature sensor 2-6, a liquid medicine tank water receiving disc 2-8, a heater protective cover 2-9, a liquid level meter 2-10 and a liquid medicine tank cover plate 2-11. The heater 2-4 is connected to the interior of the liquid medicine tank 2-5, so that the temperature of the cleaning liquid medicine is increased to reach the cleaning temperature; the temperature sensor 2-6 is arranged on the top of the liquid medicine tank 2-5, the temperature of the cleaning liquid medicine is monitored in a thermoelectric coupling mode, when the temperature is lower than the preset temperature, a signal is transmitted to the heater 2-4 to work, and the temperature of the liquid medicine is maintained at the cleaning temperature. The liquid medicine conveying pipeline support has the advantages that the liquid medicine conveying pipeline support can support a pharmaceutical industry conveying pipeline, and the pharmaceutical industry conveying pipeline is prevented from being deformed due to suspension and vibration, so that liquid leakage of the pharmaceutical industry conveying pipeline is avoided, and loss is avoided; the liquid medicine tank water receiving tray 2-8 is arranged on the lower portion of the liquid medicine tank, and liquid medicine can be discharged to the liquid medicine tank water receiving tray without being recycled through a manual valve on the lower portion of the liquid medicine tank, so that a water discharging pipeline is discharged in a diluted manner.
The overturning platform unit comprises an overturning motor 3-1, an overturning hand wheel 3-2, a motor speed reducer 3-3, an encoder 3-4, a pneumatic clutch 3-5, an overturning platform outer frame 3-6, an overturning platform clamping device 3-7, an overturning platform 3-8, a water receiving tray 3-9 and a mold clamping device 3-10; the turnover table 3-8 transfers the mould to the turnover table according to the transfer wheel strips installed through the transfer trolley; the outer frame 3-6 of the overturning platform plays a role in supporting the overturning platform, the clamping device 3-7 of the overturning platform is arranged on the outer frame 3-6 of the overturning platform, and the overturning platform is prevented from overturning due to stress through a sliding block of the clamping device of the overturning platform, so that the effect of balancing the overturning platform is played; then, a clamping block of the transfer trolley is clamped with the overturning platform to transfer the mold to the overturning platform, the transfer trolley is moved out, the mold is clamped by using a mold clamping device, then a sliding block of the overturning platform clamping device slides to a separation position, and then an electric control overturning motor is operated, an output shaft of the overturning motor is connected with a pneumatic clutch and a motor reducer, so that power is transmitted to the overturning platform; rotating the overturning platform; the position is rotated by 180 degrees through the setting of the encoder; in the process, the pneumatic clutch needs to be conveyed with air pressure to be in a connection state, and if no air pressure exists, the overturning angle can be realized through an overturning hand wheel.
The lifting cover plate unit comprises 4-1 parts of a Y-shaped filter, 4-2 parts of a Teflon hose, 4-3 parts of a steel wire rope, 4-4 parts of an electromagnetic valve group, 4-5 parts of a liquid medicine conveying pipeline, 4-6 parts of a cylinder connecting rod, 4-7 parts of a liquid level sensor and 4-8 parts of a fixed pulley block. The front end of the Y-shaped filter 4-1 is connected with a pharmaceutical industry conveying pipe, and the rear end of the Y-shaped filter is connected with the electromagnetic valve group 4-4 and the Teflon hose 4-2 pharmaceutical industry conveying pipe. The lifting cover plate has the effects that automatic lifting can be realized, a Teflon hose does not need to be placed manually, the process of manually contacting cleaning liquid medicine is reduced, and harm is reduced; the Teflon hose can resist corrosive liquid and gas; the steel wire rope and the fixed pulley block can play the roles of quick lifting, stable lifting and no position conflict for the lifting cover plate.
The exhaust device comprises an exhaust fan 5-1, a main exhaust pipeline 5-2, a liquid medicine tank auxiliary exhaust outlet 5-3, air filter cotton 5-4 and an exhaust fan bracket 5-5, wherein the exhaust fan can exhaust harmful gas generated in equipment, keep the negative pressure in the equipment and effectively and timely exhaust the harmful gas out of a room after passing through the main exhaust pipeline and the air filter cotton; the auxiliary air outlet of the liquid medicine tank is connected with the liquid medicine tank body, and harmful steam generated in the liquid medicine tank body can be conveyed to the main air exhaust pipeline and the air filter cotton and then discharged outdoors.
The hot air unit comprises a hot air blower 6-1, a wind power discharge pipeline 6-2 and an air outlet 6-3, wherein the hot air blower is connected with the air outlet through the wind power discharge pipeline, so that the temperature of the mold after liquid medicine cleaning can be raised, residual liquid medicine is evaporated, and evaporated liquid medicine steam is discharged through an exhaust device.
The working process and principle are as follows:
manually placing the mold on a transfer trolley, transferring the mold onto an overturning platform 3-8 through a transferring wheel strip 1-3 of the transfer trolley, and transferring the mold onto the transfer trolley for later use through the overturning platform 3-8 after the mold is cleaned.
Clamping a mold by using a mold clamping device 3-10, releasing a turnover table clamping device 3-7, sending an operation instruction by using the equipment control system, driving a motor speed reducer 3-3 to work by using a turnover motor 3-1, and clamping an output shaft by using a pneumatic clutch 3-5 through high air pressure to enable a turnover table 3-8 to rotate; the concave surface of the mould is turned upwards, and after the concave surface is turned in place, the concave surface of the mould extends out of a cylinder connecting rod 4-6 of the lifting cover plate to a fixed pulley block 4-8 to act, so that the lifting cover plate descends to a turning table 3-8; after the mold descends to a proper position, the exhaust device starts to work, the liquid medicine conveying pipelines 2-3 and 4-5 are opened, the diaphragm pump set 2-2 works, the solenoid valve set 2-1 and the solenoid valve set 4-4 are matched to open and close, liquid medicine is discharged from one end of the two Teflon hoses 4-2 after liquid filling of the mold reaches the detection position of the liquid level sensor 4-7, the liquid medicine is recovered from one end of the two Teflon hoses 4-2, the liquid medicine is circulated in the mold, residues of the recovered liquid medicine can be filtered out through the Y-shaped filter 4-1, the liquid medicine is recovered from the two Teflon hoses 4-2 at the same time when the liquid level sensor reaches the high position of the liquid level sensor 4-7, the liquid medicine is filled when the liquid level sensor reaches the low position of the liquid level sensor 4-7, and the. After the set time is reached, the two Teflon hoses 4-2 simultaneously recycle the liquid medicine to the liquid medicine tank; the filtered substances will be left in the Y-shaped filter 4-1 and will not return to the liquid medicine tank; after the liquid medicine in the mold is completely recovered, the lifting cover plate is lifted, after the liquid medicine is in place, the overturning platform 3-8 is overturned to pour the residual liquid medicine into the water receiving tray 3-9 below, the overturning platform 3-8 is rotated again to enable the overturning platform to rotate to a drying angle, the hot air unit starts to work, and the mold is dried by high-temperature air discharged by the hot air fan 6-1. And after the set drying time is reached, the overturning tables 3-8 rotate to the mold leading-out angle, and are butted and connected out by the transfer trolley.
The temperature of the cleaning liquid medicine in the liquid medicine tank is fed back to the control system in real time through the temperature sensor 2-6, if the temperature in the liquid medicine tank is lower than the set temperature, the heating pipe 2-4 works, and the heater 2-4 stops working after the temperature is reached. If the liquid medicine in the liquid medicine tank reaches the cleaning times, the liquid medicine in the liquid medicine tank can be discharged from the outside of the Teflon hose 4-2 and the liquid medicine pipe of the recovery vehicle in a butt joint mode, and can also be discharged from a hand valve at the lower side of the liquid medicine tank into a liquid medicine tank water receiving tray 2-8 for dilution and discharge; the liquid medicine tank cover plate 2-11 is arranged above the liquid medicine tank and can play a role in heat insulation and observation of the liquid level of cleaning liquid medicine, and the liquid medicine tank cover plate 2-11 is provided with a vent hole which is connected with an auxiliary exhaust hole of a sub-leaf crown of an exhaust device and discharges generated liquid medicine steam.
The mould cleaning and drying equipment is arranged in a mould cleaning and drying equipment bracket 5-8, and a corrosion-resistant metal seal is adopted to seal and leave a quick fire-proof rolling door and a normally closed fire-proof door channel, so that fire and gas are effectively prevented.
The overturning platform of the mould cleaning and drying equipment is arranged in a negative pressure chamber 5-7 of an air exhaust device, and the mould cleaning and drying equipment can discharge liquid medicine steam produced in mould cleaning through the air exhaust device when in work.
Nothing in this specification is said to apply to the prior art.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (2)
1. An automatic mould cleaning and drying system is characterized by comprising a transfer trolley, a liquid medicine conveying pipeline, a liquid medicine tank, a turnover table unit, a lifting cover plate, an exhaust device and a hot air unit,
the transfer trolley comprises an aluminum profile frame, trolley trundles, a transfer wheel strip and clamping blocks, wherein the aluminum profile frame is connected in an anchor pin manner and is connected with the trolley trundles, the transfer wheel strip and the clamping blocks in an anchor pin manner; wheel sets arranged in the shifting spokes are all connected with the bearing through shafts, and are fixed in grooves of the shifting spokes through screws and nuts; the clamping blocks are fixed on two sides of the front side of the transfer platform; the transfer trolley is used for placing the used die on the transfer trolley at a production position, then conveying the die by the transfer trolley, and butting the die with the overturning platform, wherein the transfer trolley comprises two parallel transfer wheel strips, and the same type of transfer wheel strips are arranged on the overturning platform, so that stable transfer is realized;
the liquid medicine conveying pipeline comprises a first electromagnetic valve group, a pneumatic diaphragm pump group and a liquid medicine conveying pipe, wherein the first electromagnetic valve group is arranged on the side surface of the liquid medicine tank and the lifting cover plate and is connected with the pneumatic diaphragm pump and the lifting cover plate of the overturning platform through the liquid medicine conveying pipeline; the liquid medicine conveying pipeline is connected with the pneumatic diaphragm pump in a mode of flange connection;
the liquid medicine tank comprises a heater, a liquid medicine tank body, a temperature sensor, a liquid medicine conveying pipeline support and a liquid medicine tank water receiving disc, wherein the heater is arranged in the liquid medicine tank body and is connected with the liquid medicine tank through a flange; the temperature sensor is arranged on a cover plate at the top of the liquid medicine tank and is in threaded connection with the cover plate at the top of the liquid medicine tank; the liquid medicine conveying pipeline bracket is welded with the liquid medicine tank, and the liquid medicine conveying pipeline is arranged on the liquid medicine conveying pipeline bracket; the water receiving tray of the liquid medicine tank is arranged at the lower side of the liquid medicine tank;
the overturning platform unit comprises an overturning motor, an overturning hand wheel, a motor speed reducer, an encoder, a pneumatic clutch, an outer frame of the overturning platform, an overturning platform clamping device, an overturning platform, a water receiving disc and a mold clamping device, wherein the overturning motor and the overturning hand wheel are connected to the motor speed reducer, and an overturning angle is realized through the overturning hand wheel; the encoder is positioned on one side of the output shaft of the motor reducer; the pneumatic clutch is connected between the output shaft of the turnover motor and the input shaft of the motor reducer in a mode of flange connection; the motor reducer is connected with the overturning platform by a coupler and fixed by coaxial bearings at two sides of the overturning platform, the outer frame of the overturning platform is arranged at the lower side of the overturning platform, the coaxial bearings are in screw connection with the outer frame of the overturning platform, two sides of the outer frame of the overturning platform are provided with overturning platform clamping devices, the overturning platform clamping devices are welded with the outer frame of the overturning platform, and the inner sliding block is in sliding connection; a water receiving disc is arranged on the lower side of the outer frame of the overturning platform and provided with a water discharge port, a mold clamping device is arranged on the outer edges of the two sides of the overturning platform, and an inner sliding block is in sliding connection;
the lifting cover plate unit comprises a Y-shaped filter group, a Teflon hose, a steel wire rope and a fixed pulley block, and the cylinder is connected with the lifting cover plate through the steel wire rope and the fixed pulley block; a second electromagnetic valve group, a Y-shaped filter and a Teflon hose which are arranged on the lifting cover plate are connected with the lifting cover plate through a saddle clamp;
the Y-shaped filter is connected with the Teflon hose through a flange;
the air exhaust device comprises an exhaust fan, a main exhaust pipeline, a liquid medicine tank auxiliary exhaust outlet and air filter cotton, wherein the exhaust fan is connected above the outer frame of the overturning platform through the main exhaust pipeline; the liquid medicine tank auxiliary exhaust pipeline is connected between the main exhaust pipeline and the liquid medicine tank, and the air filter cotton is arranged in the main exhaust pipeline;
the hot air unit comprises a hot air blower, a wind power discharge pipeline and an air outlet, the hot air blower is in flexible connection with the wind power discharge pipeline, and the wind power discharge pipeline is connected to the lower side of the outer frame of the overturning platform and is connected with the inside of the upper side of the water receiving tray; the wind power discharge pipeline is provided with an air outlet which faces the overturning platform and inclines upwards;
clamping the mold by using a mold clamping device and releasing the clamping device of the overturning platform, sending an operation instruction by a control system, driving a motor reducer to work by an overturning motor, and clamping an output shaft by a pneumatic clutch through high air pressure to enable the overturning platform to rotate; the concave surface of the mould is turned upwards, and after the concave surface is turned in place, the concave surface of the mould extends out of a cylinder connecting rod of the lifting cover plate to a fixed pulley block to act, so that the lifting cover plate descends to the turning table; after the mold is descended to the proper position, the exhaust device starts to work, the liquid medicine conveying pipeline is opened, the pneumatic diaphragm pump set works, the first electromagnetic valve set and the second electromagnetic valve set are matched to open and close, liquid medicine is discharged from one end of the two Teflon hoses after liquid filling of the mold reaches the detection position of the liquid level sensor, the liquid medicine is recovered from one side of the two Teflon hoses, the liquid medicine is circulated in the mold, residues of the recovered liquid medicine can be filtered out through the Y-shaped filter, the liquid medicine is recovered from the two Teflon hoses when the residues reach the high limit position of the liquid level sensor, the liquid medicine is filled into the liquid level sensor when the residues reach the low limit position of the liquid level sensor, the cleaning liquid level in the mold can be always kept in the cleaning process of the mold, and; the filtered substance will remain in the Y-shaped filter and will not return to the liquid medicine tank; after the liquid medicine in the mold is completely recovered, the lifting cover plate is lifted, after the liquid medicine is in place, the overturning platform is overturned to pour the residual liquid medicine into the water receiving tray below, the overturning platform is rotated again to rotate the overturning platform to a drying angle, the hot air unit starts to work, the mold is dried by high hot air discharged by the hot air machine, and after the set drying time is reached, the overturning platform is rotated to a mold leading-out angle and is butted and connected out by the transfer trolley;
the temperature of the liquid medicine in the liquid medicine tank is fed back to the control system in real time through the temperature sensor, if the temperature of the liquid medicine in the liquid medicine tank is lower than the set temperature, the heater works, and the heater stops working after the set temperature is reached; after the liquid medicine in the liquid medicine tank reaches the cleaning times, the liquid medicine in the liquid medicine tank is discharged by butting the Teflon hose and the liquid medicine pipe of the recovery vehicle, or is discharged by a hand valve at the lower side of the liquid medicine tank into a water receiving tray of the liquid medicine tank for dilution and discharge.
2. The automatic mold cleaning and drying system of claim 1, wherein the flipping table unit, the liquid medicine conveying pipeline, the liquid medicine tank, the air exhaust device and the lifting cover plate unit are all made of corrosion-resistant metal.
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| CN110919971A (en) | 2020-03-27 |
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Effective date of registration: 20230814 Address after: Building 8-1, No. 18, West Seventh Road, Binhai Pilot Free Trade Zone (Airport Economic Zone), 300000 Tianjin Patentee after: Kemu Automation Equipment (Tianjin) Co.,Ltd. Patentee after: Tianjin Sino-German University of Applied Sciences Patentee after: Tianjin Jiesida Electromechanical Equipment Sales Co.,Ltd. Address before: Building 8-1, No. 18, West Seventh Road, Binhai Pilot Free Trade Zone (Airport Economic Zone), 300000 Tianjin Patentee before: Kemu Automation Equipment (Tianjin) Co.,Ltd. |