CN206230762U - Gelatin dipping tray automatic rinser - Google Patents
Gelatin dipping tray automatic rinser Download PDFInfo
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- CN206230762U CN206230762U CN201621185036.2U CN201621185036U CN206230762U CN 206230762 U CN206230762 U CN 206230762U CN 201621185036 U CN201621185036 U CN 201621185036U CN 206230762 U CN206230762 U CN 206230762U
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- dipping tray
- gelatin dipping
- spray equipment
- inner chamber
- shower nozzle
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Abstract
The utility model provides a kind of gelatin dipping tray automatic rinser, and the gelatin dipping tray automatic rinser includes spray equipment, for spraying gelatin dipping tray inner chamber and outer wall；Frame, for supporting and closes spray equipment；Liquid-adding device, realizes the circulation and washing of circulation fluid；Dynamical system, for driving gelatin dipping tray inner disc pinion rotation；Cyclic water tank, for containing circulation fluid；Technique water tank, for storage process hot water；Electric controlling assembly, for controlling whole automatic cleaning process.By automatic cleaning mode, a small amount of operating personnel are only needed, reduce human cost, reduce labour intensity.Cleaning space is closed, and can improve washing pressure, reduces scavenging period and water consumption.Operated in closing space by making current, it is possible to decrease air humidity and temperature in room, improve working environment, reduce air-conditioning system load, reduce the quantity of microorganism.Automatic cleaning mode whole process is by programme-control, it is ensured that the stability of cleaning quality.
Description
Technical field
The utility model belongs to cleaning machinery, specifically, is related to a kind of gelatin dipping tray automatic rinser.
Background technology
According to external capsule manufacture expert introduction and my understanding of the company to domestic capsule manufacture industry, at present foreign countries' capsule life
Produce and used capsule machine gelatin dipping tray full automatic cleaning equipment in producer, and still adopted in domestic production producer it is poorly efficient, be difficult it is up to standard
Artificial cleaning way.External full-automatic gelatin dipping tray cleaning equipment cost of manufacture is high, and single device cost is more than 40 ten thousand U.S. dollars, if
The standby overall production space that takes is big, and corollary equipment is cumbersome, and later period maintenance and maintenance work amount are big, is not suitable with my company's production existing
Field actual conditions.The artificial cleaning gelatin dipping tray mode that domestic capsule manufacture producer uses, cost of labor is high, matting complexity,
Operation cycle is long, human users' technical ability difference cause cleaning degree it is widely different, influence continuous prodution the need for.
Therefore, a kind of gelatin dipping tray automatic cleaning equipment is inexorable trend for capsule manufacture producer.
Utility model content
The utility model provides a kind of gelatin dipping tray automatic rinser, by automatic cleaning mode, only needs a small amount of operator
Member, reduces human cost, reduces labour intensity.Cleaning space is closed, and can improve washing pressure, reduce scavenging period and
Water consumption.Washings can also reuse reduction water consumption.Operated in closing space by making current, it is possible to decrease in room
Air humidity and temperature, improve working environment, reduce air-conditioning system load, reduce microorganism quantity.Automatic cleaning mode
Whole process is by programme-control, it is ensured that the stability of cleaning quality.
In order to solve the above technical problems, the utility model is achieved using following technical scheme：
A kind of gelatin dipping tray automatic rinser, including,
Spray equipment, for spraying gelatin dipping tray inner chamber and outer wall；
Frame, for supporting and closes the spray equipment；
Liquid-adding device, realizes the circulation and washing of circulation fluid；
Dynamical system, for driving gelatin dipping tray inner disc pinion rotation；
Cyclic water tank, for containing circulation fluid, positioned at the bottom of the frame, and constitutes an enclosure with the frame
Body.
Technique water tank, for storage process hot water；
Electric controlling assembly, for controlling whole automatic cleaning process.
In above-mentioned technical proposal of the present utility model, also with following technical characteristic：
Wherein, the spray equipment includes symmetrically arranged two sets, and every suit spray equipment includes inner chamber spray equipment
With outer wall spray equipment；
The inner chamber spray equipment includes inner chamber shower nozzle, fixed frame, shower nozzle guide rod, lift cylinder, back timber, the lifting air
Cylinder one end is fixed on the machine frame inside crossbeam, and the inner chamber shower nozzle is connected on the fixed frame, the fixed frame connection
The shower nozzle guide rod, the shower nozzle guide rod connects the back timber and is slidably connected with machine frame inside crossbeam, and the inner chamber shower nozzle exists
Under lift cylinder drives, as shower nozzle guide rod is moved up and down；
The outer wall spray equipment includes outer nozzle, rocking carrier, connecting rod ASSY, tumble cylinder, and the outer nozzle is provided with many
Individual spray ball, the tumble cylinder connects the connecting rod ASSY, and the connecting rod ASSY connects the rocking carrier, and the rocking carrier exists
Rotary movement is realized in the presence of tumble cylinder.
Further, the tumble cylinder is provided with the automatically controlled slip pipe of cylinder, the stroke up and down for controlling tumble cylinder；It is described
Rocking carrier two ends are connected to the machine frame inside by pivoted housing assembly.
Because whole cleaning process is in the nacelle of closing, to be cleaned using technique hot water again, so humidity is larger, in cabin
Body upper end sets centrifugal blower and carries out air draft to nacelle inside.Relief sewer is set in the side of cyclic water tank simultaneously, is prevented
Water in cyclic water tank overflows.
Further, the electric controlling assembly sets guidance panel and coordinates low tension using PLC as central controller
Device constitutes control system, and multiple operation buttons are set on guidance panel, can realize whole-process automatic control and one action crawl control
System.
Further, the frame is made of stainless steel, including constitutes the shell of closing nacelle, and the enclosure sets
There is crossbeam；
Wherein, the liquid-adding device uses water pump, the water pump that the circulation fluid in circulating water chennel is evacuated into the spray dress
Put.
Wherein, the dynamical system includes synchronous motor, synchronization belt transmission system and Timing Belt.
Wherein, the circulating water chennel determines size according to the water consumption of equipment, is made of stainless steel, and according to water consumption
Size and equipment size are using lift, the water pump of the suitable stainless steel of power as hydrodynamic force source.
Wherein, the technique water tank stores enough technique hot water, is attached by electric butterfly valve with equipment, is controlled by PLC
Electric butterfly valve processed and water pump carry out last flushing work.
To ensure personal security, hatch door and water pump will interlock, open hatch door and be unable to turn on pump.
The auto-cleaning method of above-mentioned gelatin dipping tray automatic rinser, workflow uses following steps：
（1）Gelatin dipping tray pushes cleaning machine station；
（2）Gelatin dipping tray inner chamber is cleaned automatically；
（3）Gelatin dipping tray outer wall is cleaned automatically；
（4）Gelatin dipping tray is pulled to transiting vehicle, and cleaning terminates.
Specifically, automatic cleaning step is specific as follows：
Step（1）In, gelatin dipping tray automatic rinser hatch door is opened, gelatin dipping tray is pushed into cleaning machine station, Timing Belt is hung
To gelatin dipping tray synchronous pulley, hatch door is closed, by the start button on guidance panel；
Step（2）In, whole automatic cleaning process is automatically controlled by electric controlling assembly, and inner chamber shower nozzle is by lift cylinder band
Dynamic to drop in gelatin dipping tray and compress gelatin dipping tray, synchronous motor drives gelatin dipping tray inner disc pinion rotation by Timing Belt, by water pump
Circulation fluid in cyclic water tank is sprayed through inner chamber shower nozzle, gelatin dipping tray is rinsed inner chamber 15-25 minutes, then will be entered by electrically operated valve
Water pipe is gone to the technique hot water of technique water tank by the circulation fluid of cyclic water tank, then extracts the technique hot water in technique water tank by water pump
Rinse 10-20 seconds, inner cavity cleaning terminates, lift cylinder drives inner chamber shower nozzle to rise；
Step（3）In, synchronous motor shuts down, and the rocking carrier for driving washing station by tumble cylinder overturns, and will dip in glue
Water in disk is vacated, and delivery port is changed to the spray ball on outer nozzle by electrically operated valve by inner chamber shower nozzle, and technique is extracted by water pump
Technique hot water in water tank rinses gelatin dipping tray outer wall 8-12 seconds by spraying ball, and tumble cylinder return, electric butterfly valve is repositioned to just
Beginning state；
Step（4）In, cleaning cabin door is opened, gelatin dipping tray synchronous pulley is taken, it is pulled to gelatin dipping tray transfer car(buggy), cleaning behaviour
Work terminates.
Compared with prior art, advantage of the present utility model and good effect be, compared with original artificial cleaning way,
（1）Gelatin dipping tray automatic rinser can reduce personnel amount by automation mechanized operation, effectively reduce human cost, subtract
Labour intensity is lacked.
（2）Current are operated in closing space, and room environment is not influenceed, so as to environment temperature and wet will not be improved
Degree, improves working environment, reduces air-conditioning system load, reduces microbial growth.
（3）Recycled by washings and reduce water resources consumption.
（4）By programming automation control, it is to avoid the influence of personnel's technical ability and phychology, it is ensured that the stabilization of cleaning quality
Property, it is to avoid the harmful effect that cleaning quality is produced to subsequent product.
A series of concept of reduced forms is introduced in utility model content part, this will be in specific embodiment part
Middle further description.The utility model content part is not meant to attempt to limit technical scheme required for protection
Key feature and essential features, the protection domain for attempting to determine technical scheme required for protection is not meant that more.
Below in conjunction with accompanying drawing, advantages and features of the present utility model are described in detail.
Brief description of the drawings
Below in conjunction with drawings and Examples, the utility model is described in further detail, in accompanying drawing：
Fig. 1 is the positive structure schematic of gelatin dipping tray automatic rinser specific embodiment described in the utility model（Open cabin
Door）；
Fig. 2 is the A-A sectional views of Fig. 1, and C represents gelatin dipping tray in figure；
Fig. 3 is the B-B sectional views of Fig. 2.
Specific embodiment
In order that the purpose of this utility model, technical scheme and advantage become more apparent, below in conjunction with accompanying drawing and implementation
Example is described in further detail to the utility model.It should be appreciated that embodiment described herein is only used to explain this reality
With new, it is not used to limit the utility model.
In the following description, a large amount of concrete details are given and the utility model is more thoroughly managed to provide
Solution.It will be apparent, however, to one skilled in the art that the utility model can be without one or more of these thin
Save and be carried out.In other examples, in order to avoid obscuring with the utility model, for more well known in the art
Technical characteristic is not described.
In order to thoroughly understand the utility model, detailed structure will be proposed in following description.Obviously, the utility model
Execution be not limited to the specific details that those skilled in the art is familiar with.Preferred embodiment of the present utility model is retouched in detail
State it is as follows, but except these detailed description in addition to, the utility model can also have other embodiment.
Embodiment of the present utility model is described in detail below in conjunction with accompanying drawing.
To ensure production district GMP cleaning indexs, improve product quality and operating efficiency, using automatic gelatin dipping tray cleaning equipment
It is inexorable trend for capsule manufacture producer.The utility model embodiment proposes that a kind of brand-new automatic cleaning equipment comes from
Dynamic cleaning capsule cap, body gelatin dipping tray, realize automation mechanized operation, using PLC central controller, washings are passed through in enclosure body
Circulation washing, not only improves working environment, reduces labour intensity, and reduce water resources consumption.Specifically, with reference to
Lower embodiment.
With reference to shown in Fig. 1-3, shown according to the structure of the utility model gelatin dipping tray one specific embodiment of automatic rinser
It is intended to, gelatin dipping tray automatic rinser, including spray equipment, for spraying gelatin dipping tray inner chamber and outer wall；
Frame 10, for supporting and closes spray equipment；
Cyclic water tank 20, for containing circulation fluid, positioned at the bottom of frame 10, and constitutes an enclosure with frame 10
Body, frame 10 is all made of stainless steel, including constitutes the shell 11 of closing nacelle, and crossbeam 12 is provided with inside shell 11；
Wherein, spray equipment includes symmetrically arranged two sets, and every suit spray equipment includes the He of inner chamber spray equipment 30
Outer wall spray equipment 40；
Wherein, inner chamber spray equipment 30 include inner chamber shower nozzle 31,32, two shower nozzle guide rods 33 of fixed frame, lift cylinder 34,
Back timber 35, one end of lift cylinder 34 is fixed on the inside crossbeam 12 of frame 10, and inner chamber shower nozzle 31 is connected on fixed frame 32, including
Spring 36 is also set up between chamber shower nozzle 31 and fixed frame 32, the two ends of fixed frame 32 are fixedly connected on two shower nozzle guide rods 33, two
Root shower nozzle guide rod 33 connects back timber 35 and is slidably connected with the inside crossbeam 12 of frame 10, and inner chamber shower nozzle 31 drives in lift cylinder 34
Under, as shower nozzle guide rod 33 is moved up and down, some spray orifices are opened up on inner chamber shower nozzle 31.
Outer wall spray equipment 40 includes outer nozzle 41, rocking carrier 42, connecting rod ASSY 43, tumble cylinder 44,41 liang of outer nozzle
End is provided with multiple spray balls 45, and the upper end of tumble cylinder 44 is connected on frame inner wall, lower end connection connecting rod ASSY 43, and connecting rod is total
Into 43 connection rocking carriers 42, rocking carrier 42 is gelatin dipping tray washing station, and for carrying gelatin dipping tray, the two ends of rocking carrier 42 are by turning
Set assembly 46 is connected on frame inner wall, and rocking carrier 42 realizes rotary movement in the presence of tumble cylinder 44, when gelatin dipping tray is put
Put when on rocking carrier 42, as rocking carrier makees rotary movement, while tumble cylinder 44 is provided with the automatically controlled slip pipe 47 of cylinder, for controlling
The stroke up and down of tumble cylinder processed 44.
Liquid-adding device（Not shown in figure）, realize the circulation and washing of circulation fluid；Wherein, circulating water chennel 20 is according to equipment
Water consumption determines size, is made of stainless steel, and uses lift, power suitably not according to water consumption size and equipment size
The water pump of steel matter of becoming rusty uses water pump, water pump to be evacuated to the circulation fluid in circulating water chennel 20 as hydrodynamic force source, i.e. liquid-adding device
Spray equipment.
Dynamical system 50, for driving gelatin dipping tray inner disc pinion rotation；Wherein, dynamical system 50 include synchronous motor 51,
Synchronization belt transmission system 52 and Timing Belt 53.
Technique water tank（Not shown in figure）, for storage process hot water；Wherein, technique water tank stores enough technique hot water,
It is attached by electric butterfly valve with equipment, last flushing work is carried out by PLC control electric butterfly valves and water pump.
Electric controlling assembly, for controlling whole automatic cleaning process.Electric controlling assembly is using PLC as central control
Device, sets guidance panel and coordinates low-voltage electrical apparatus to constitute control system, and multiple operation buttons are set on guidance panel, can realize complete
Journey is automatically controlled and one action point operation control.
Because whole cleaning process is in the nacelle of closing, to be cleaned using technique hot water again, so humidity is larger, in cabin
Body upper end sets centrifugal blower 60 and carries out air draft to nacelle inside.Relief sewer is set in the side of cyclic water tank 20 simultaneously
21, prevent the water in cyclic water tank 20 from overflowing.
For the sake of security, hatch door and water pump will be interlocked, and open hatch door and are unable to turn on pump.
The auto-cleaning method of above-mentioned gelatin dipping tray automatic rinser, workflow uses following steps：
（1）Gelatin dipping tray pushes cleaning machine station；
（2）Gelatin dipping tray inner chamber is cleaned automatically；
（3）Gelatin dipping tray outer wall is cleaned automatically；
（4）Gelatin dipping tray is pulled to transiting vehicle, and cleaning terminates.
Specifically, automatic cleaning step is specific as follows：
Step（1）In, gelatin dipping tray automatic rinser hatch door is opened, gelatin dipping tray C is pushed into cleaning machine station, will gelatin dipping tray
C is placed on rocking carrier 42, and Timing Belt 53 is hung to gelatin dipping tray synchronous pulley, hatch door is closed, by the startup on guidance panel
Button；
Step（2）In, inner cavity cleaning is carried out, whole automatic cleaning process is automatically controlled by electric controlling assembly, inner chamber spray
First 31 are dropped in gelatin dipping tray C and are compressed gelatin dipping tray C by the drive of lift cylinder 34, and synchronous motor 51 drives by Timing Belt 53 and dips in
Lacquer disk(-sc) inner disc pinion rotation, is sprayed the circulation fluid in cyclic water tank 20 through inner chamber shower nozzle 31 by water pump, rinses gelatin dipping tray inner chamber
20 minutes, water inlet pipe is gone to the technique hot water of technique water tank by electrically operated valve by the circulation fluid of cyclic water tank 20, then by water pump
Technique hot water injection in extraction technique water tank 15 seconds, inner cavity cleaning terminates, and lift cylinder 34 drives inner chamber shower nozzle 31 to rise；
Step（3）In, synchronous motor 51 shuts down, and the rocking carrier 42 for driving washing station by tumble cylinder 44 overturns,
Water in gelatin dipping tray C is vacated, delivery port is changed to the spray ball 45 on outer nozzle 41 by electrically operated valve by inner chamber shower nozzle 31, by
The technique hot water that water pump is extracted in technique water tank rinses gelatin dipping tray outer wall 10 seconds by spraying ball 45, the return of tumble cylinder 44, electricity
Dynamic butterfly valve is repositioned to original state, and rocking carrier 42 drives gelatin dipping tray C returns；
Step（4）In, cleaning cabin door is opened, gelatin dipping tray synchronous pulley is taken, it is pulled to gelatin dipping tray transfer car(buggy), cleaning behaviour
Work terminates.
The above, is only preferred embodiment of the present utility model, is not to make other forms to the utility model
Limitation, any those skilled in the art are changed possibly also with the technology contents of the disclosure above or are modified as equivalent
The Equivalent embodiments of change.But it is every without departing from technical solutions of the utility model content, according to technology reality of the present utility model
Any simple modification, equivalent variations and remodeling that confrontation above example is made, still fall within the guarantor of technical solutions of the utility model
Shield scope.
Claims (8)
1. a kind of gelatin dipping tray automatic rinser, it is characterised in that including,
Spray equipment, for spraying gelatin dipping tray inner chamber and outer wall；
Frame, for supporting and closes the spray equipment；
Liquid-adding device, realizes the circulation and washing of circulation fluid；
Dynamical system, for driving gelatin dipping tray inner disc pinion rotation；
Cyclic water tank, for containing circulation fluid, positioned at the bottom of the frame, and constitutes a closing nacelle with the frame；
Technique water tank, for storage process hot water；
Electric controlling assembly, for controlling whole automatic cleaning process.
2. gelatin dipping tray automatic rinser according to claim 1, it is characterised in that：The spray equipment includes symmetrically arranged
Two sets, every suit spray equipment includes inner chamber spray equipment and outer wall spray equipment；
The inner chamber spray equipment includes inner chamber shower nozzle, fixed frame, shower nozzle guide rod, lift cylinder, back timber, the lift cylinder one
End is fixed on the machine frame inside crossbeam, and the inner chamber shower nozzle is connected on the fixed frame, and the fixed frame connection is described
Shower nozzle guide rod, the shower nozzle guide rod connects the back timber and is slidably connected with machine frame inside crossbeam, and the inner chamber shower nozzle is in lifting
Under cylinder drives, as shower nozzle guide rod is moved up and down；
The outer wall spray equipment includes outer nozzle, rocking carrier, connecting rod ASSY, tumble cylinder, and the outer nozzle is provided with multiple sprays
Ball is drenched, the tumble cylinder connects the connecting rod ASSY, and the connecting rod ASSY connects the rocking carrier, and the rocking carrier is in upset
Rotary movement is realized in the presence of cylinder.
3. gelatin dipping tray automatic rinser according to claim 2, it is characterised in that：The tumble cylinder is provided with the automatically controlled cunning of cylinder
Pipe, the stroke up and down for controlling tumble cylinder；The rocking carrier two ends are connected to the machine frame inside by pivoted housing assembly.
4. gelatin dipping tray automatic rinser according to claim 2, it is characterised in that：The electric controlling assembly is made using PLC
It is central controller, guidance panel is set and coordinates low-voltage electrical apparatus to constitute control system, multiple operation buttons is set on guidance panel,
Realize whole-process automatic control and one action point operation control.
5. gelatin dipping tray automatic rinser according to claim 1, it is characterised in that：The frame is made of stainless steel, bag
The shell for constituting closing nacelle is included, the enclosure is provided with crossbeam.
6. gelatin dipping tray automatic rinser according to claim 1, it is characterised in that：The liquid-adding device uses water pump, described
Circulation fluid in circulating water chennel is evacuated to the spray equipment by water pump.
7. gelatin dipping tray automatic rinser according to claim 1, it is characterised in that：The dynamical system include synchronous motor,
Synchronization belt transmission system and Timing Belt.
8. gelatin dipping tray automatic rinser according to claim 1, it is characterised in that：The technique water tank storage process hot water,
It is attached by electric butterfly valve with equipment, last flushing work is carried out by PLC control electric butterfly valves and water pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621185036.2U CN206230762U (en) | 2016-11-04 | 2016-11-04 | Gelatin dipping tray automatic rinser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621185036.2U CN206230762U (en) | 2016-11-04 | 2016-11-04 | Gelatin dipping tray automatic rinser |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206230762U true CN206230762U (en) | 2017-06-09 |
Family
ID=58989867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621185036.2U Active CN206230762U (en) | 2016-11-04 | 2016-11-04 | Gelatin dipping tray automatic rinser |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206230762U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106273144A (en) * | 2016-11-04 | 2017-01-04 | 青岛益青药用胶囊有限公司 | Gelatin dipping tray automatic rinser and auto-cleaning method |
| CN110919971A (en) * | 2019-11-01 | 2020-03-27 | 天津柯林洁仕达自动化装备技术有限公司 | Automatic mould cleaning and drying system |
-
2016
- 2016-11-04 CN CN201621185036.2U patent/CN206230762U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106273144A (en) * | 2016-11-04 | 2017-01-04 | 青岛益青药用胶囊有限公司 | Gelatin dipping tray automatic rinser and auto-cleaning method |
| CN106273144B (en) * | 2016-11-04 | 2018-04-13 | 青岛益青生物科技股份有限公司 | Gelatin dipping tray automatic rinser and auto-cleaning method |
| CN110919971A (en) * | 2019-11-01 | 2020-03-27 | 天津柯林洁仕达自动化装备技术有限公司 | Automatic mould cleaning and drying system |
| CN110919971B (en) * | 2019-11-01 | 2020-08-25 | 天津柯林洁仕达自动化装备技术有限公司 | Automatic mould cleaning and drying system |
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