CN203682545U - A vibrating plate for automatically turning over materials - Google Patents
A vibrating plate for automatically turning over materials Download PDFInfo
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- CN203682545U CN203682545U CN201320887343.5U CN201320887343U CN203682545U CN 203682545 U CN203682545 U CN 203682545U CN 201320887343 U CN201320887343 U CN 201320887343U CN 203682545 U CN203682545 U CN 203682545U
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- 238000012216 screening Methods 0.000 claims description 18
- 238000007664 blowing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 230000010355 oscillation Effects 0.000 abstract 2
- 230000005540 biological transmission Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及送料设备技术领域,尤其涉及一种自动翻转物料的振动盘。 The utility model relates to the technical field of feeding equipment, in particular to a vibrating plate for automatically turning over materials.
背景技术 Background technique
现在,随着制造设备的自动化程度越来越高,大多数的制造企业都采用了流水线进行生产,在流水作业中,各种组装元件需要随着装配的进度持续上料,而实现持续上料的设备大多采用振动盘,利用电磁振幅让组装元件移动;现有的振动盘在上料时是这样的,物料首先置于振动盘的底部,然后,物料沿着上升轨道进行上料,对于一般的物料,在装配时,无明确的正反面要求,所以,在上料过程中,也无须区分物料的正反面;但是,对于另一部分装配物料(如铆钉等T形类物料)来说,其在装配时需要区分正确的正面或反面,现有技术对这类物料的上料方式是:在上升轨道中根据物料正反面重心的不同,开设一缺口,让不符合要求的物料从该缺口中掉回振动盘底部进行重新上料,显然,这种方式存在一定的效率问题,当有大量不符合要求的物料从缺口中掉出时,其缺口以后的上升轨道中的物料就越来越少,上料的效率较低,从而在后续生产组装中造成缺料的问题,对于现有技术存在的问题,有必要进行改进。 Now, with the automation of manufacturing equipment getting higher and higher, most manufacturing companies have adopted assembly lines for production. In assembly lines, various assembly components need to be continuously loaded with the progress of assembly to achieve continuous loading. Most of the advanced equipment adopts a vibrating plate, which uses electromagnetic amplitude to move the assembly components; when the existing vibrating plate is loaded, the material is first placed at the bottom of the vibrating plate, and then the material is loaded along the rising track. For general There is no clear requirement for the front and back of the material during assembly, so it is not necessary to distinguish the front and back of the material during the loading process; however, for another part of the assembly material (such as T-shaped materials such as rivets), other It is necessary to distinguish the correct front or back during assembly. The feeding method of this type of material in the prior art is: according to the difference in the center of gravity of the front and back of the material in the ascending track, a gap is opened to allow the unqualified materials to pass through the gap. Fall back to the bottom of the vibrating plate for reloading. Obviously, this method has certain efficiency problems. When a large number of materials that do not meet the requirements fall out of the gap, the material in the rising track after the gap will become less and less. , the feeding efficiency is low, which causes the problem of material shortage in subsequent production and assembly. It is necessary to improve the problems existing in the prior art.
发明内容 Contents of the invention
本实用新型的目的在于针对现有技术的不足,提供一种自动翻转物料的振动盘,它适用于横截面为“T”形物料的自动上料,具有自动翻转物料、上料效率高等优点。 The purpose of the utility model is to provide a vibrating plate for automatically turning over materials, which is suitable for automatic feeding of "T"-shaped materials in cross section, and has the advantages of automatically turning over materials and high feeding efficiency.
为实现上述目的,本实用新型的一种自动翻转物料的振动盘,包括底盘、外壳和设置在外壳内的螺旋传送轨道,所述螺旋传送轨道的进料口与底盘相通,所述底盘设置在外壳的底端,所述螺旋传送轨道设置有分料件,所述分料件连接有翻转轨道,所述翻转轨道的出料端与所述螺旋传送轨道汇合。 In order to achieve the above purpose, a vibrating plate for automatically flipping materials of the present invention includes a chassis, a casing and a spiral transmission track arranged in the casing. The feeding port of the spiral transmission track communicates with the chassis, and the chassis is arranged on At the bottom end of the housing, the spiral conveying track is provided with a distributing member, and the distributing member is connected with an overturning track, and the discharge end of the overturning track merges with the spiral conveying track.
优选的是,所述分料件包括前端和后端,所述前端向下倾斜形成斜面,所述后端设置有渐开式侧面。 Preferably, the distribution member includes a front end and a rear end, the front end is inclined downward to form a slope, and the rear end is provided with an involute side.
优选的是,所述翻转轨道包括翻转面,所述翻转面的尾端与水平的夹角α大于或等于80度。 Preferably, the turning track includes a turning surface, and the angle α between the tail end of the turning surface and the horizontal is greater than or equal to 80 degrees.
优选的是,所述翻转轨道包括翻转面,所述翻转面的尾端设置有风孔,所述风孔内装设有用于翻转物料的吹风管。 Preferably, the overturning track includes an overturning surface, and an air hole is provided at the tail end of the overturning surface, and a blowing pipe for overturning materials is installed in the air hole.
优选的是,所述螺旋传送轨道还设置有第一筛选件,所述第一筛选件位于所述翻转轨道的出料端与所述螺旋传送轨道汇合处的后方。 Preferably, the spiral conveying track is further provided with a first screening element, and the first screening element is located behind the confluence of the discharge end of the turning track and the spiral conveying track.
优选的是,所述螺旋传送轨道还设置有第二筛选件,所述第二筛选件位于第一筛选件的后方。 Preferably, the spiral conveying track is further provided with a second screening element, and the second screening element is located behind the first screening element.
本实用新型的有益效果:与现有技术相比,本实用新型的一种自动翻转物料的振动盘,包括底盘、外壳和设置在外壳内的螺旋传送轨道,所述螺旋传送轨道的进料口与底盘相通,所述底盘设置在外壳的底端,所述螺旋传送轨道设置有分料件,所述分料件连接有翻转轨道,所述翻转轨道的出料端与所述螺旋传送轨道汇合。本振动盘工作时,对于不符合要求的物料,经过分料件进行分料,然后再经翻转轨道翻转重新与螺旋传送轨道汇合,避免将这些不符合要求的物料重新进入底盘进行上料,本振动盘具有自动翻转物料的技术效果,上料效率高,能更好的保证生产工作的正常进行。 Beneficial effects of the utility model: Compared with the prior art, a vibrating plate for automatically flipping materials of the utility model includes a chassis, a casing and a spiral transmission track arranged in the casing, and the feeding port of the spiral transmission track It communicates with the chassis, the chassis is set at the bottom of the shell, the spiral conveying track is provided with a material distribution piece, the material distribution piece is connected with an overturning track, and the discharge end of the overturning track merges with the spiral conveying track . When the vibrating plate is working, the materials that do not meet the requirements are distributed through the distribution parts, and then turned over by the turning track to rejoin the spiral conveying track, so as to avoid re-entering the unqualified materials into the chassis for feeding. The vibrating plate has the technical effect of automatically turning over materials, and the feeding efficiency is high, which can better ensure the normal progress of production work.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为本实用新型的俯视图。 Fig. 2 is a top view of the utility model.
图3为本实用新型的盘体的结构示意图。 Fig. 3 is a structural schematic diagram of the disc body of the present invention.
图4为图3的A-A剖切结构示意图。 FIG. 4 is a schematic diagram of the cross-sectional structure along line A-A of FIG. 3 .
图5为图3的B-B剖切结构示意图。 FIG. 5 is a schematic diagram of the cross-sectional structure along line B-B of FIG. 3 .
附图标记包括:底盘--1,外壳--2,螺旋传送轨道--3,分料件--4,前端--41,斜面--411,后端--42,渐开式侧面--421,翻转轨道--5,翻转面--51,风孔--52,第一筛选件--6,第二筛选件--7,“T”形物料--8。 Reference signs include: chassis--1, shell--2, spiral conveying track--3, distribution part--4, front end--41, slope--411, rear end--42, gradually opening side- -421, turning track--5, turning surface--51, air hole--52, first screening piece--6, second screening piece--7, "T" shape material--8.
具体实施方式 Detailed ways
以下结合附图对本实用新型进行详细的描述。 Below in conjunction with accompanying drawing, the utility model is described in detail.
参见图1至图5,一种自动翻转物料的振动盘,包括底盘1、外壳2和设置在外壳2内的螺旋传送轨道3,所述螺旋传送轨道3的进料口与底盘1相通,所述底盘1设置在外壳2的底端,所述螺旋传送轨道3设置有分料件4,所述分料件4连接有翻转轨道5,所述翻转轨道5的出料端与所述螺旋传送轨道3汇合。本振动盘的工作原理是:先把若干“T”形物料8放置在底盘1上,所述 “T”形物料8随着螺旋传送轨道3上升(后续为方便叙述将“T”形物料8简称为物料),这些物料8在进入传送轨道时有部分为正面,而另一部分可能为反面,这些正面或反面的物料8在传送轨道中上升至分料件4,其正面的物料8会随着螺旋传送轨道3继续向前移动,而反面物料8的上部会搁置在分料件4上,随着进一步移动,掉入翻转轨道5中,该物料8在翻转轨道5中进行翻转,然后移动至翻转轨道5的出料端与螺旋传送轨道3重新汇合,从而可以以正确的面向上传送。本振动盘工作时,对于不符合要求的物料8,经过分料件4进行分料,然后再经翻转轨道5翻转重新与螺旋传送轨道3汇合,避免将这些不符合要求的物料8重新进入底盘1进行上料,本振动盘具有自动翻转物料的技术效果,上料效率高,能更好的保证生产工作的正常进行。
Referring to Fig. 1 to Fig. 5, a vibrating plate for automatically flipping materials includes a chassis 1, a
在本技术方案中,所述分料件4包括前端41和后端42,所述前端41向下倾斜形成斜面411,所述后端42设置有渐开式侧面421;当反面的物料8向前移动至分料件4的前端41时,由于分料件4的前端41为斜面411,所述物料8的上部就会逐渐与分料件4接触,物料8沿着斜面411上升,由于后端42为渐开式侧面421,当物料8进一步上升时,分料件4与螺旋传送轨道3逐渐分离,从而使物料8掉入翻转轨道5中。
In this technical solution, the distributing
在本技术方案中,所述翻转轨道5包括翻转面51,所述翻转面51的尾端与水平的夹角α大于或等于80度,当所述物料8进入到翻转轨道5进一步传送,当移动至翻转面51的尾端时,由于翻转面51的尾端角度大于或等于80度,物料8会自动翻转,显然,所述翻转面51的尾端角度也可以为85度或90度,也具有相同技术效果。
In this technical solution, the
作为另一优选方案,所述翻转轨道5包括翻转面51,所述翻转面51的尾端设置有风孔52(详见图2),所述风孔52内装设有用于翻转物料8的吹风管;在本技术方案中,所述物料8进入到翻转轨道5进一步传送,当移动至翻转面51的尾端时,所述吹风管通过风孔52向内部吹风,所述物料8移至风孔52位置时,在风的吹动下实现翻转。
As another preferred solution, the
为了进一步的对不符合要求的物料8进行筛选,所述螺旋传送轨道3还设置有第一筛选件6,所述第一筛选件6位于所述翻转轨道5的出料端与所述螺旋传送轨道3汇合的后方;在实际使用过程中,由于某些意外情况下,一些不符合要求的反面物料8可能会混入螺旋传送轨道3,当这些反面物料8移动至第一筛选件6时,会随着第一筛选件6掉回底盘1中;显然,进一步的说,所述螺旋传送轨道3还可以设置有第二筛选件7,所述第二筛选件7位于第一筛选件6的后方;所述第二筛选件7可以进行进一步的筛选,从而彻底保证进料的正确性。
In order to further screen
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
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| CN201320887343.5U CN203682545U (en) | 2013-12-31 | 2013-12-31 | A vibrating plate for automatically turning over materials |
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| CN201320887343.5U CN203682545U (en) | 2013-12-31 | 2013-12-31 | A vibrating plate for automatically turning over materials |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104972813A (en) * | 2015-06-18 | 2015-10-14 | 台州市惠华自动化设备科技有限公司 | Automatic feeding device for wood block precision carving machine |
| CN105149900A (en) * | 2015-09-28 | 2015-12-16 | 镇江泛沃汽车零部件有限公司 | Magnetizing and assembling device applied to detection gears in steering wheel power-assisted steering system |
| CN105197512A (en) * | 2015-09-28 | 2015-12-30 | 镇江泛沃汽车零部件有限公司 | Feeding device for assembling detection gears in steering wheel power-assisted steering system |
| CN106241301A (en) * | 2016-08-31 | 2016-12-21 | 苏州品翔电通有限公司 | The vibrations feeding device of cylindrical inductance pedestal pedestal |
| CN106239094A (en) * | 2016-08-31 | 2016-12-21 | 宁波赛特威尔电子有限公司 | A kind of transporter in automatic adjustment workpiece direction |
| CN106271511A (en) * | 2016-08-31 | 2017-01-04 | 宁波赛特威尔电子有限公司 | A kind of transporter in adjustable workpiece direction |
| CN106315137A (en) * | 2016-09-26 | 2017-01-11 | 罗定市金恺达实业有限公司 | Vibration disc feeder for earpieces |
| CN106334914A (en) * | 2015-07-10 | 2017-01-18 | 精工爱普生株式会社 | Workpiece Supplying Device, Picking Device, Timepiece Assembling Apparatus, And Picking Method |
| CN106392528A (en) * | 2015-07-31 | 2017-02-15 | 精工爱普生株式会社 | Workpiece supplying device, robot, and robot system |
| CN107243773A (en) * | 2017-06-15 | 2017-10-13 | 温州雄盛五金饰品有限公司 | It is a kind of that there is correction vibrating disk of the workpiece towards function |
| CN107380922A (en) * | 2017-07-14 | 2017-11-24 | 佛山电器照明股份有限公司 | A kind of automatic feed mechanism of Down lamp earclip |
| CN107639397A (en) * | 2017-11-06 | 2018-01-30 | 长沙理工大学 | A kind of chain type Full automatic lighter cylinder pinboard machine |
| CN108820805A (en) * | 2018-07-20 | 2018-11-16 | 北海绩迅电子科技有限公司 | A kind of sponge vibrating disk |
| CN108891865A (en) * | 2018-08-28 | 2018-11-27 | 湛江市欢乐家食品有限公司 | A kind of pull ring continuous screen divides feeding vibration disk |
| CN109230285A (en) * | 2018-09-29 | 2019-01-18 | 北海绩迅电子科技有限公司 | A kind of upper cover vibrating disk |
| CN111776692A (en) * | 2020-06-19 | 2020-10-16 | 王杰 | An automatic turning device for double-sided processing |
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- 2013-12-31 CN CN201320887343.5U patent/CN203682545U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104972813A (en) * | 2015-06-18 | 2015-10-14 | 台州市惠华自动化设备科技有限公司 | Automatic feeding device for wood block precision carving machine |
| CN106334914A (en) * | 2015-07-10 | 2017-01-18 | 精工爱普生株式会社 | Workpiece Supplying Device, Picking Device, Timepiece Assembling Apparatus, And Picking Method |
| CN106392528A (en) * | 2015-07-31 | 2017-02-15 | 精工爱普生株式会社 | Workpiece supplying device, robot, and robot system |
| CN105149900A (en) * | 2015-09-28 | 2015-12-16 | 镇江泛沃汽车零部件有限公司 | Magnetizing and assembling device applied to detection gears in steering wheel power-assisted steering system |
| CN105197512A (en) * | 2015-09-28 | 2015-12-30 | 镇江泛沃汽车零部件有限公司 | Feeding device for assembling detection gears in steering wheel power-assisted steering system |
| CN105197512B (en) * | 2015-09-28 | 2017-11-10 | 镇江泛沃新能汽车技术股份有限公司 | A kind of feed device for being used in assembly orientation disk servo steering system detect gear |
| CN106239094A (en) * | 2016-08-31 | 2016-12-21 | 宁波赛特威尔电子有限公司 | A kind of transporter in automatic adjustment workpiece direction |
| CN106271511A (en) * | 2016-08-31 | 2017-01-04 | 宁波赛特威尔电子有限公司 | A kind of transporter in adjustable workpiece direction |
| CN106241301A (en) * | 2016-08-31 | 2016-12-21 | 苏州品翔电通有限公司 | The vibrations feeding device of cylindrical inductance pedestal pedestal |
| CN106271511B (en) * | 2016-08-31 | 2018-06-08 | 赛特威尔电子股份有限公司 | A kind of transmission device in adjustable workpiece direction |
| CN106239094B (en) * | 2016-08-31 | 2018-05-29 | 赛特威尔电子股份有限公司 | A kind of transmission device in adjust automatically workpiece direction |
| CN106315137A (en) * | 2016-09-26 | 2017-01-11 | 罗定市金恺达实业有限公司 | Vibration disc feeder for earpieces |
| CN106315137B (en) * | 2016-09-26 | 2018-08-28 | 罗定市金恺达实业有限公司 | A kind of spectacles leg used vibrating disk loader |
| CN107243773A (en) * | 2017-06-15 | 2017-10-13 | 温州雄盛五金饰品有限公司 | It is a kind of that there is correction vibrating disk of the workpiece towards function |
| CN107243773B (en) * | 2017-06-15 | 2023-09-01 | 温州雄盛精密智造有限公司 | Vibration dish with correct work piece orientation function |
| CN107380922A (en) * | 2017-07-14 | 2017-11-24 | 佛山电器照明股份有限公司 | A kind of automatic feed mechanism of Down lamp earclip |
| CN107639397A (en) * | 2017-11-06 | 2018-01-30 | 长沙理工大学 | A kind of chain type Full automatic lighter cylinder pinboard machine |
| CN107639397B (en) * | 2017-11-06 | 2023-07-14 | 长沙理工大学 | A chain-type automatic lighter barrel inserting machine |
| CN108820805A (en) * | 2018-07-20 | 2018-11-16 | 北海绩迅电子科技有限公司 | A kind of sponge vibrating disk |
| CN108820805B (en) * | 2018-07-20 | 2024-03-08 | 北海绩迅科技股份有限公司 | Sponge vibration dish |
| CN108891865A (en) * | 2018-08-28 | 2018-11-27 | 湛江市欢乐家食品有限公司 | A kind of pull ring continuous screen divides feeding vibration disk |
| CN109230285A (en) * | 2018-09-29 | 2019-01-18 | 北海绩迅电子科技有限公司 | A kind of upper cover vibrating disk |
| CN109230285B (en) * | 2018-09-29 | 2024-03-29 | 北海绩迅科技股份有限公司 | Upper cover vibration dish |
| CN111776692A (en) * | 2020-06-19 | 2020-10-16 | 王杰 | An automatic turning device for double-sided processing |
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