CN203632536U - Heat radiation structure for frequency converter - Google Patents

Heat radiation structure for frequency converter Download PDF

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CN203632536U
CN203632536U CN201320835210.3U CN201320835210U CN203632536U CN 203632536 U CN203632536 U CN 203632536U CN 201320835210 U CN201320835210 U CN 201320835210U CN 203632536 U CN203632536 U CN 203632536U
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plate
radiator
frequency converter
main body
shaped main
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陈培信
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Shenzhen Inovance Technology Co Ltd
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Shenzhen Inovance Technology Co Ltd
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Abstract

The utility model provides a heat radiation structure for a frequency converter. The heat radiation structure comprises a first radiator used for the heat radiation of a first heating unit, a second radiator used for the heat radiation of a second heating unit, a switching plate, first screws and second screws, wherein a side surface of a substrate of the first radiator is provided with first screw holes, a side surface of a substrate of the second radiator is provided with second screw holes, the switching plate is provided with a plate-shaped main body, first installing holes are arranged at positions of the plate-shaped main body corresponding to the first screw holes, second installing holes are arranged at positions of the plate-shaped main body corresponding to the second screw holes, the first radiator penetrates through the first installing holes, is threadingly connected with the first screws of the first screw holes, and is fixed with the switching plate, and the second radiator penetrates through the second installing holes, is threadingly connected with the second screws of the second screw holes, and is fixed with the switching plate. According to the heat radiation structure for the frequency converter, the two radiators are spliced together via the switching plate, the integrity of the radiators is guaranteed under the premise that the cost is slightly increased.

Description

变频器用散热结构Heat dissipation structure for inverter

技术领域technical field

本实用新型涉及变频器领域,更具体地说,涉及一种变频器用散热结构。The utility model relates to the field of frequency converters, in particular to a heat dissipation structure for frequency converters.

背景技术Background technique

变频器作为一种变流器在运行过程中要产生一定的功耗。通常变频器的功耗一般为其容量的4~5%,其中逆变部分约占50%,整流及直流回路约40%,控制及保护电路为5~15%,即绝大部分电能消耗在整流模块及IGBT模块上。这些消耗的电能一般都转换为热量,如果这些热量不能及时散发出去,将大大降低器件的可靠性及使用寿命。As a converter, the frequency converter will generate certain power consumption during operation. Generally, the power consumption of the inverter is generally 4-5% of its capacity, of which the inverter part accounts for about 50%, the rectifier and DC circuit account for about 40%, and the control and protection circuit is 5-15%, that is, most of the power consumption is in the On the rectifier module and IGBT module. The consumed electric energy is generally converted into heat. If the heat cannot be dissipated in time, the reliability and service life of the device will be greatly reduced.

在一些变频器中,IGBT模块与整流模块分别由不同的器件实现。如果这两个器件共用一块驱动板,且该两个器件的高度不同,则无法使用一个散热器同时为其散热。In some inverters, the IGBT module and the rectifier module are implemented by different devices. If the two devices share the same driver board, and the two devices are not the same height, it is not possible to use one heat sink to cool both of them.

为解决上述具有不同高度的IGBT模块与整流模块的散热问题,目前通常采用两个不同高度的散热器分别为其散热,但两个不同高度的散热器会使生产装配及接地结构复杂化,给生产带来困难。In order to solve the heat dissipation problem of the above-mentioned IGBT modules and rectifier modules with different heights, two heat sinks with different heights are usually used to dissipate heat respectively, but two heat sinks with different heights will complicate the production assembly and grounding structure, and give production is difficult.

此外,也有通过机加工的方式在同一散热器上去除高度差,从而使用一个散热器为两个器件散热。但机加工去除高度差的成本过高,不利于大批量生产。In addition, it is also possible to remove the height difference on the same heat sink by machining, so that one heat sink can be used to dissipate heat for two devices. However, the cost of machining to remove the height difference is too high, which is not conducive to mass production.

实用新型内容Utility model content

本实用新型要解决的技术问题在于,针对上述变频器中不同发热单元的散热器接地结构复杂及加工成本高的问题,提供一种变频器用散热结构。The technical problem to be solved by the utility model is to provide a heat dissipation structure for a frequency converter in view of the complex grounding structure and high processing cost of radiators of different heating units in the frequency converter.

本实用新型解决上述技术问题的技术方案是,提供一种变频器用散热结构,包括用于为第一发热单元散热的第一散热器、用于为第二发热单元散热的第二散热器;该变频器用散热结构还包括转接板、第一螺钉和第二螺钉,其中:所述第一散热器的基板的侧面设有第一螺孔;所述第二散热器的基板的侧面设有第二螺孔;所述转接板具有板状主体且该板状主体对应于第一螺孔的位置设有第一安装孔、对应于第二螺孔的位置设有第二安装孔;所述第一散热器通过穿过第一安装孔并螺接到第一螺孔的第一螺钉与转接板固定;所述第二散热器通过穿过第二安装孔并螺接到第二螺孔的螺钉与转接板固定。The technical solution of the utility model to solve the above-mentioned technical problems is to provide a heat dissipation structure for a frequency converter, including a first radiator for dissipating heat for the first heating unit, and a second radiator for dissipating heat for the second heating unit; The heat dissipation structure for the frequency converter also includes an adapter plate, a first screw and a second screw, wherein: the side of the base plate of the first heat sink is provided with a first screw hole; the side of the base plate of the second heat sink is provided with a second screw hole. Two screw holes; the adapter plate has a plate-shaped main body, and the plate-shaped main body is provided with a first mounting hole at a position corresponding to the first screw hole, and a second mounting hole is provided at a position corresponding to the second screw hole; The first heat sink is fixed to the adapter plate by the first screw passing through the first mounting hole and screwed to the first screw hole; the second heat sink is fixed to the adapter plate by passing through the second mounting hole and screwing to the second screw hole The screws are fixed with the adapter plate.

在本实用新型所述的变频器用散热结构中,所述第一发热单元和第二发热单元安装在同一驱动板上,且所述第一发热单元突出于驱动板表面的高度大于第二发热单元突出于驱动板的高度。In the heat dissipation structure for frequency converters described in the present invention, the first heating unit and the second heating unit are installed on the same driving board, and the height of the first heating unit protruding from the surface of the driving board is greater than that of the second heating unit Protrude the height of the drive plate.

在本实用新型所述的变频器用散热结构中,所述第一散热器的高度小于第二散热器的高度,且第一散热器和第二散热器的散热翅片的端部平齐。In the heat dissipation structure for frequency converter described in the present invention, the height of the first heat sink is smaller than that of the second heat sink, and the ends of the heat dissipation fins of the first heat sink and the second heat sink are flush.

在本实用新型所述的变频器用散热结构中,所述第一安装孔距离板状主体的底端的距离小于第二安装孔距离板状主体的底端的距离,且所述转接板的板状主体上的第一安装孔背向第一散热器的一侧具有沉孔结构。In the heat dissipation structure for frequency converter according to the utility model, the distance between the first installation hole and the bottom end of the plate-shaped main body is smaller than the distance between the second installation hole and the bottom end of the plate-shaped main body, and the plate-shaped The side of the first mounting hole on the main body facing away from the first radiator has a counterbore structure.

在本实用新型所述的变频器用散热结构中,所述转接板还包括位于板状主体的底端的折边,且该折边上设有固定孔;所述折边垂直于板状主体并位于板状主体的一侧。In the heat dissipation structure for frequency converters described in the present invention, the adapter plate also includes a folded edge located at the bottom end of the plate-shaped main body, and the folded edge is provided with a fixing hole; the folded edge is perpendicular to the plate-shaped main body and Located on one side of the plate-like body.

在本实用新型所述的变频器用散热结构中,所述折边的下表面与第一散热器和第二散热器的散热翅片的端部平齐,且该折边所在处的第一散热器或第二散热器的散热翅片上凹。In the heat dissipation structure for frequency converter described in the present invention, the lower surface of the folded edge is flush with the ends of the heat dissipation fins of the first heat sink and the second heat sink, and the first heat sink where the folded edge is located The cooling fins of the heat sink or the second heat sink are recessed.

在本实用新型所述的变频器用散热结构中,所述板状主体与折边一体。In the heat dissipation structure for a frequency converter described in the present invention, the plate-shaped main body is integrated with the folded edge.

本实用新型的变频器用散热结构具有以下有益效果:通过转接板将两个散热器拼接为一体,在增加成本极少的前提下确保了散热器的整体性,并可缩短生产装配的效率。并且本实用新型直接改善了两个散热器接地的连续性。The heat dissipation structure for frequency converter of the utility model has the following beneficial effects: the two radiators are spliced together through the adapter plate, the integrity of the radiator is ensured on the premise of minimally increased cost, and the efficiency of production and assembly can be shortened. And the utility model directly improves the grounding continuity of the two radiators.

附图说明Description of drawings

图1是本实用新型变频器用散热结构实施例的示意图。Fig. 1 is a schematic diagram of an embodiment of a cooling structure for a frequency converter of the present invention.

图2是图1中变频器用散热器的爆炸图。Fig. 2 is an exploded view of the heat sink for the frequency converter in Fig. 1 .

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1-2所示,是本实用新型变频器用散热结构实施例的示意图,其用于为变频器中同一驱动板上的两个发热单元散热。本实施例中的变频器用散热结构包括第一散热器10、第二散热器20、转接板30、两个第一螺钉41和两个第二螺钉42,其中第一散热器10用于为第一发热单元(例如IGBT单元或整流单元等)散热,第二散热器20用于为第二发热单元(例如IGBT单元或整流单元等)散热;在上述第一散热器10的基板的侧面设有两个第一螺孔,而第二散热器20的基板的侧面则设有两个第二螺孔22;转接板30具有板状主体(例如采用钣金材料加工而成)且该板状主体对应于第一螺孔的位置设有两个第一安装孔31、对应于第二螺孔22的位置设有两个第二安装孔32。上述第一散热器10通过穿过第一安装孔31并螺接到第一螺孔的第一螺钉41与转接板30固定,第二散热器20则通过穿过第二安装孔32并螺接到第二螺孔22的第二螺钉42与转接板30固定。As shown in Figure 1-2, it is a schematic diagram of an embodiment of the heat dissipation structure for the inverter of the present invention, which is used to dissipate heat for two heating units on the same drive board in the inverter. The cooling structure for frequency converter in this embodiment includes a first radiator 10, a second radiator 20, an adapter plate 30, two first screws 41 and two second screws 42, wherein the first radiator 10 is used for The first heating unit (such as IGBT unit or rectification unit, etc.) dissipates heat, and the second radiator 20 is used to dissipate heat for the second heating unit (such as IGBT unit or rectification unit, etc.); There are two first screw holes, and the side of the base plate of the second heat sink 20 is provided with two second screw holes 22; Two first installation holes 31 are provided on the shape body corresponding to the first screw holes, and two second installation holes 32 are provided on the positions corresponding to the second screw holes 22 . The first heat sink 10 is fixed to the adapter plate 30 through the first screw 41 passing through the first mounting hole 31 and screwed to the first screw hole, and the second heat sink 20 is fixed to the adapter plate 30 through the second mounting hole 32 and screwed to the first screw hole. The second screw 42 connected to the second screw hole 22 is fixed to the adapter plate 30 .

当然,在实际应用中,第一螺孔、第一安装孔31、第二螺孔22、第二安装孔32第一螺钉41和第二螺钉42的数量并不限于图1中的两个,可根据两个散热器的尺寸进行调整。Of course, in practical applications, the number of the first screw hole, the first mounting hole 31, the second screw hole 22, the second mounting hole 32, the first screw 41 and the second screw 42 is not limited to two in Fig. 1 , Adjustable to the size of the two radiators.

上述变频器用散热结构通过转接板30将两个散热器拼接为一体,在增加极少成本的前提下确保了散热器的整体性,并可直接改善两个散热器接地的连续性。The heat dissipation structure for the frequency converter splices the two heat sinks into one through the adapter plate 30 , which ensures the integrity of the heat sinks and directly improves the grounding continuity of the two heat sinks with minimal cost increase.

特别地,上述变频器用散热结构中的第一发热单元和第二发热单元安装在同一驱动板上,且第一发热单元突出于驱动板表面的高度大于第二发热单元突出于驱动板的高度。也就是说上述变频器用散热结构可为具有不同高度的发热单元散热,第一散热器10的基板与第二散热器20的基板的上表面不在同一平面上,如图1所示。当然,上述结构也可应用在三个或三个以上具有不同高度的发热元件的应用中。此外,上述结构也可应用在两个或两个以上具有相同高度的发热元件的应用中。In particular, the first heating unit and the second heating unit in the heat dissipation structure for the frequency converter are installed on the same driving board, and the height of the first heating unit protruding from the surface of the driving board is greater than the height of the second heating unit protruding from the driving board. That is to say, the heat dissipation structure for the frequency converter can dissipate heat for heating units with different heights, and the upper surfaces of the base plate of the first heat sink 10 and the base plate of the second heat sink 20 are not on the same plane, as shown in FIG. 1 . Of course, the above structure can also be applied to the application of three or more heating elements with different heights. In addition, the above structure can also be applied to the application of two or more heating elements with the same height.

如图1所示,在本实施例中,第一散热器10的高度小于第二散热器20的高度,且第一散热器和第二散热器的散热翅片的端部平齐。相应地,转接板30的板状主体上的第一安装孔31距离板状主体的底端的距离小于第二安装孔32距离板状主体的底端的距离。为使用于固定第一散热器10和转接板30的第一螺钉41不影响散热器与转接板30紧密贴合,可使板状主体上的第一安装孔31背向第一散热器10的一侧具有沉孔结构。当然板状主体上的第二安装孔32的背向第二散热器20的一侧也可具有沉孔结构。As shown in FIG. 1 , in this embodiment, the height of the first heat sink 10 is smaller than that of the second heat sink 20 , and the ends of the heat dissipation fins of the first heat sink and the second heat sink are flush. Correspondingly, the distance between the first mounting hole 31 on the plate-shaped body of the adapter plate 30 and the bottom end of the plate-shaped body is smaller than the distance between the second mounting hole 32 and the bottom end of the plate-shaped body. In order to ensure that the first screw 41 used to fix the first heat sink 10 and the adapter plate 30 does not affect the tight fit between the heat sink and the adapter plate 30, the first mounting hole 31 on the plate-shaped main body can be made to face away from the first heat sink One side of 10 has a counterbore structure. Of course, the side of the second mounting hole 32 on the plate-shaped body facing away from the second heat sink 20 may also have a counterbore structure.

此外,上述转接板30还可包括位于板状主体的底端的折边33,且该折边33垂直于板状主体并位于板状主体的一侧(例如图1、2所示的第一散热器10的一侧)。上述折边33上可设有固定孔,从而可将该折边33固定在变频器壳体内部的安装板上。在具体实现时,该折边33可与板状主体一体。In addition, the adapter plate 30 may also include a folded edge 33 located at the bottom end of the plate-shaped body, and the folded edge 33 is perpendicular to the plate-shaped body and located on one side of the plate-shaped body (such as the first shown in Figures 1 and 2 side of the radiator 10). A fixing hole may be provided on the folded edge 33, so that the folded edge 33 can be fixed on the mounting plate inside the inverter housing. In actual implementation, the folded edge 33 can be integrated with the plate-shaped main body.

特别地,上述折边33的下表面与第一散热器10和第二散热器20的散热翅片的端部平齐,且该折边33所在处的第一散热器10或第二散热器20(例如图1、2中所示的第一散热器10)的散热翅片上凹,以避开折边33。In particular, the lower surface of the folded edge 33 is flush with the ends of the heat dissipation fins of the first heat sink 10 and the second heat sink 20, and the first heat sink 10 or the second heat sink where the folded edge 33 is located 20 (such as the first heat sink 10 shown in FIGS. 1 and 2 ) has concave fins to avoid folded edges 33 .

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求的保护范围为准。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (7)

1.一种变频器用散热结构,包括用于为第一发热单元散热的第一散热器、用于为第二发热单元散热的第二散热器;其特征在于:该变频器用散热结构还包括转接板、第一螺钉和第二螺钉,其中:所述第一散热器的基板的侧面设有第一螺孔;所述第二散热器的基板的侧面设有第二螺孔;所述转接板具有板状主体且该板状主体对应于第一螺孔的位置设有第一安装孔、对应于第二螺孔的位置设有第二安装孔;所述第一散热器通过穿过第一安装孔并螺接到第一螺孔的第一螺钉与转接板固定;所述第二散热器通过穿过第二安装孔并螺接到第二螺孔的螺钉与转接板固定。1. A cooling structure for a frequency converter, comprising a first radiator for cooling the first heating unit, and a second radiator for cooling the second heating unit; it is characterized in that: the cooling structure for the frequency converter also includes a rotating Connecting plate, first screw and second screw, wherein: the side of the substrate of the first radiator is provided with a first screw hole; the side of the substrate of the second radiator is provided with a second screw hole; The connecting plate has a plate-shaped main body, and the position of the plate-shaped main body corresponding to the first screw hole is provided with a first mounting hole, and the position corresponding to the second screw hole is provided with a second mounting hole; the first radiator passes through The first screw that passes through the first mounting hole and is screwed to the first screw hole is fixed to the adapter plate; the second heat sink is fixed to the adapter plate through the screw that passes through the second mounting hole and is screwed to the second screw hole . 2.根据权利要求1所述的变频器用散热结构,其特征在于:所述第一发热单元和第二发热单元安装在同一驱动板上,且所述第一发热单元突出于驱动板表面的高度大于第二发热单元突出于驱动板的高度。2. The cooling structure for frequency converter according to claim 1, characterized in that: the first heating unit and the second heating unit are mounted on the same driving board, and the first heating unit protrudes above the height of the surface of the driving board greater than the height of the second heating unit protruding from the driving board. 3.根据权利要求2所述的变频器用散热结构,其特征在于:所述第一散热器的高度小于第二散热器的高度,且第一散热器和第二散热器的散热翅片的端部平齐。3. The cooling structure for frequency converter according to claim 2, characterized in that: the height of the first radiator is smaller than the height of the second radiator, and the ends of the cooling fins of the first radiator and the second radiator flush. 4.根据权利要求3所述的变频器用散热结构,其特征在于:所述第一安装孔距离板状主体的底端的距离小于第二安装孔距离板状主体的底端的距离,且所述转接板的板状主体上的第一安装孔背向第一散热器的一侧具有沉孔结构。4. The heat dissipation structure for frequency converter according to claim 3, characterized in that: the distance between the first installation hole and the bottom end of the plate-shaped main body is smaller than the distance between the second installation hole and the bottom end of the plate-shaped main body, and the rotating The side of the first mounting hole on the plate-shaped main body of the connecting plate facing away from the first heat sink has a counterbore structure. 5.根据权利要求3所述的变频器用散热结构,其特征在于:所述转接板还包括位于板状主体的底端的折边,且该折边上设有固定孔;所述折边垂直于板状主体并位于板状主体的一侧。5. The heat dissipation structure for frequency converter according to claim 3, characterized in that: the adapter plate also includes a folded edge located at the bottom end of the plate-shaped main body, and the folded edge is provided with a fixing hole; the folded edge is vertical on the plate-shaped main body and on one side of the plate-shaped main body. 6.根据权利要求5所述的变频器用散热结构,其特征在于:所述折边的下表面与第一散热器和第二散热器的散热翅片的端部平齐,且该折边所在处的第一散热器或第二散热器的散热翅片上凹。6. The heat dissipation structure for frequency converter according to claim 5, characterized in that: the lower surface of the folded edge is flush with the ends of the heat dissipation fins of the first heat sink and the second heat sink, and the folded edge is located The heat dissipation fins of the first heat sink or the second heat sink are recessed. 7.根据权利要求5所述的变频器用散热结构,其特征在于:所述板状主体与折边一体。7 . The heat dissipation structure for frequency converter according to claim 5 , wherein the plate-shaped main body is integrated with the folded edge. 7 .
CN201320835210.3U 2013-12-17 2013-12-17 Heat radiation structure for frequency converter Expired - Lifetime CN203632536U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114586476A (en) * 2019-10-21 2022-06-03 索尤若驱动有限及两合公司 System comprising an electronic device, in particular a converter or inverter, and a component

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114586476A (en) * 2019-10-21 2022-06-03 索尤若驱动有限及两合公司 System comprising an electronic device, in particular a converter or inverter, and a component
CN114586476B (en) * 2019-10-21 2025-07-22 索尤若驱动有限及两合公司 System with electronic device and component

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