CN203622669U - Hard and brittle material cutting equipment - Google Patents
Hard and brittle material cutting equipment Download PDFInfo
- Publication number
- CN203622669U CN203622669U CN201320674032.0U CN201320674032U CN203622669U CN 203622669 U CN203622669 U CN 203622669U CN 201320674032 U CN201320674032 U CN 201320674032U CN 203622669 U CN203622669 U CN 203622669U
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- Prior art keywords
- cutting
- cut
- thread
- brittle material
- cutter sweep
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- 238000005520 cutting process Methods 0.000 title claims abstract description 75
- 239000000463 material Substances 0.000 title claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- 238000004804 winding Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 abstract 2
- 101100008047 Caenorhabditis elegans cut-3 gene Proteins 0.000 description 15
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052594 sapphire Inorganic materials 0.000 description 3
- 239000010980 sapphire Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 101100008046 Caenorhabditis elegans cut-2 gene Proteins 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000003027 oil sand Substances 0.000 description 1
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The utility model discloses hard and brittle material cutting equipment which comprises a machine base and a moving base arranged on the machine base in a lifting mode. A piece to be cut is arranged on a lifting base in the mode that the piece can rotate around the axis of the piece. Meanwhile, steel wires for cutting are tightened on rotating multi-wire grooves pulleys and form a plurality of cutting wires to move in a reciprocating mode. During cutting machining, the piece to be cut rotates to be in contact with the steel wires to be cut, a contact line between the piece to be cut and the steel wires for cutting is short, so that large-diameter super-hard and super-brittle material cutting is easy, energy loss of the cutting equipment during cutting is greatly lowered, power can be greatly lowered, continuous and effective cutting is guaranteed, and the equipment is suitable for cutting machining of various large-size hard and brittle materials.
Description
Technical field
the utility model relates to a kind of hard brittle material cutter sweep.
Background technology
for hard brittle material as the cutting of crystal, silicon chip, marble, sapphire etc., conventional method is to adopt multitool or steel wire to cut, by the reciprocating motion of blade or steel wire, bring oil-sand into by work piece cut, workpiece is done descending motion simultaneously, can work piece cut is in blocks, its incision principle is as shown in Figure 1.
there is again subsequently swinging cutting, this incision principle is that the roller that drives steel wire to move reciprocatingly 1 ' and roller 2 ' are contained on panoramic table, in cutting process, two rollers drive steel wire reciprocating, panoramic table is done descending motion with low speed swing, workpiece simultaneously, thereby by work piece cut, its incision principle figure as shown in Figure 2.
under above-mentioned two kinds of cutting modes, when cutting, the contact wire of steel wire and workpiece is very long, cutting crystal and silicon chip still can, but cutting seems unable to do what one wishes during as superhard materials such as sapphires.Multiplex swing mode cutting sapphire in prior art, but also can only cut 2 inches of following sapphires, cutting is subject to larger restriction.
Utility model content
the purpose of this utility model is the shortcoming that overcomes prior art, and a kind of hard brittle material cutter sweep is provided, so that hard brittle material is carried out to cutting processing.
for achieving the above object, the technical solution adopted in the utility model is:
a kind of hard brittle material cutter sweep, described cutter sweep comprises support, vertically be arranged on up and down the Mobile base on described support, for driving the lift drive mechanism of vertically lifting of described Mobile base, to be cut can be arranged on rotatably around Pivot Point Center line the bottom of described Mobile base, on described Mobile base, be also provided with the rotary drive mechanism for driving described to be cut rotation, described cutter sweep also comprises the cutting mechanism being arranged on described support, described cutting mechanism comprises steel wire, multiple multi-thread sheaves that form many cutting wires for steel wire described in winding, many described cutting wires axially distributing separately along described multi-thread sheave, thereby on described support, be also provided with for drive multi-thread sheave described in one of them rotarily drive many described cutting wires move back and forth along described to be cut radially to described to be cut the cutting driving mechanism cutting.
preferably, one end face of described to be cut is bonded with flitch regularly, its other end is bonded with spherical pad regularly, the bottom of described Mobile base is provided with rotatable rotating shaft, axially displaceable ball-type thimble, the axial line of the axial line of described rotating shaft and described ball-type thimble distributes along same rectilinear direction, described rotating shaft is fixed with sucker on the end of described ball-type thimble, described flitch is pull-in on described sucker regularly, and the thimble portion of described ball-type thimble conflicts vertically on described spherical pad.
further preferably, described sucker is magnechuck.
as a kind of concrete embodiment, one end face of described to be cut is bonded with flitch regularly, its other end is bonded with spherical pad regularly, the bottom of described Mobile base is provided with rotatable rotating shaft, axially displaceable ball-type thimble, the axial line of the axial line of described rotating shaft and described ball-type thimble distributes along same rectilinear direction, described rotating shaft is fixedly provided with the fixture for clamping described flitch on the end of described ball-type thimble, described flitch is clamped on described fixture, the thimble portion of described ball-type thimble conflicts vertically on described spherical pad.
preferably, described multi-thread sheave has three, in the perimembranous of each described multi-thread sheave, all offer multiple wire casings spaced apart vertically, described steel wire is drawn by a wire casing of multi-thread sheave described in first successively, then enter second described multi-thread sheave a wire casing, enter after a wire casing of the 3rd described multi-thread sheave, enter the next wire casing of multi-thread sheave described in first, so circulating and being stretched in the perimembranous of three described multi-thread sheaves forms many described cutting wires again.
further preferably, the axial line of each described multi-thread sheave parallels with the length bearing of trend of described to be cut.
further preferably, on three described multi-thread sheaves, the number of described wire casing is consistent with separation.
further preferably, three described multi-thread sheaves are down the distribution of " product " font.
preferably, described steel wire is golden steel wire.
due to the utilization of technique scheme, the utility model compared with prior art has following advantages: when cutting processing, contact wire between to be cut and steel wire used for cutting is shorter, this is more easy for the large diameter superhard super crisp material of cutting, when cutting, the energy consumption of cutting equipment reduces greatly, its power also can significantly reduce, and has guaranteed that the continuous and effective of cutting is carried out, and is applicable to the cutting processing of multiple large scale hard brittle material.
Accompanying drawing explanation
accompanying drawing 1 is the incision principle schematic diagram of conventional method in prior art;
accompanying drawing 2 is the principle schematic of swing type cutting method in prior art;
the overall structure schematic diagram that accompanying drawing 3 is cutter sweep of the present utility model;
accompanying drawing 4 is the scheme of installation of to be cut in cutter sweep of the present utility model;
the incision principle schematic diagram that accompanying drawing 5 is cutter sweep of the present utility model.
wherein: 1, support; 2, Mobile base; 3, to be cut; 4,5,6 multi-thread sheaves; 7, rotating shaft; 8, flitch; 9, magnechuck; 10, spherical pad; 11, ball-type thimble; 12, steel wire.
The specific embodiment
below in conjunction with accompanying drawing and preferred embodiment of the present utility model, the technical solution of the utility model is further elaborated.
cutter sweep shown in Figure 3, is mainly used in hard brittle material to carry out cutting processing.This cutter sweep comprises support 1, Mobile base 2, lift drive mechanism (not shown), and support 1 fixes with cutting equipment entirety, and Mobile base 2 vertically can be arranged on support 1 up and down by lift drive mechanism.Can be arranged on rotatably around Pivot Point Center line the bottom of Mobile base 2 by rotary drive mechanism (not shown) for to be cut 3, in the present embodiment, what adopt for to be cut 3 is sapphire bar.
shown in Figure 4, to be cut 3 is to be arranged in the following manner on Mobile base 2: an end face of to be cut 3 is bonded with flitch 8 regularly, is bonded with regularly spherical pad 10 on its other end.The bottom of Mobile base 2 is provided with rotatable rotating shaft 7, rotary drive mechanism is for driving the rotation of rotating shaft 7, the bottom of Mobile base 2 is also provided with ball-type thimble 11, ball-type thimble 11 can move vertically, ball-type thimble 11 distributes along same rectilinear direction with the axial line of rotating shaft 7, rotating shaft 7 is fixed with a magnechuck 9 on the end of ball-type thimble 11, when this magnechuck 9 is switched on, flitch 8 can be pull-in on magnechuck 9 regularly, and the thimble portion of ball-type thimble 11 conflicts vertically on spherical pad 10.Install to be cut 3 o'clock, first flitch 8 and spherical pad are bonded on the end face at its two ends, then make magnechuck 9 energisings make magnechuck 9 and flitch 8 adhesives, and then the position of adjustment ball-type thimble 11, its thimble portion is conflicted on spherical pad 11, so just, treat cutting member 3 and locate, when rotating shaft 7 rotates, to be cut 3 rotates thereupon.Above-mentioned employing ball-type thimble 11 fixes to be cut 3, in fixing process, can, according to the factor such as self size and precision and cutting angle of to be cut 3, its radial angle self adaptation be adjusted, and without manually adjusting, install more convenient again.In above-mentioned installation, magnechuck 9 is also replaceable fixes one end of flitch 8 for for clamping the fixture of flitch 8 by fixture, but adopts the fixed form of magnechuck 9 more convenient.
shown in Figure 3, this cutter sweep also comprises the cutting mechanism being arranged on support 1, this cutting mechanism comprises cutting steel wire 12, three form the multi-thread sheave 4 of many cutting wires for winding steel wire 12, 5, 6, in the present embodiment, what steel wire 12 adopted is golden steel wire, three multi-thread sheaves are down " product " font and arrange, in the perimembranous of each multi-thread sheave, all offer multiple wire casings that distribute along self axially spaced-apart, a wire casing of the first multi-thread sheave 6 by below of steel wire 12 tangentially enters a wire casing of multi-thread sheave 4 successively after drawing, enter a wire casing of multi-thread sheave 5, and then tangentially enter the next wire casing of multi-thread sheave 6, so circulation and tensioning ground winding forms many cutting wires in the perimembranous of three multi-thread sheaves, these many cutting wires distribute along the axially spaced-apart of multi-thread sheave, the multiple cutting positions on corresponding to be cut 3 are distinguished in the position of these many cutting wires.The two ends of steel wire 12, by the Winder folding and unfolding on cutting equipment, make cutting wire move back and forth the cutting driving mechanism (not shown) of cutting thereby be also provided with on support 1 for driving multi-thread sheave 6 to rotate.Drive multi-thread sheave 6 to rotate by cutting driving mechanism, many cutting wires move back and forth thereupon, vertically fall while touching cutting wire rotatably to be cut 3 when Mobile base 2, and cutting wire cuts along the cutting member 3 of radially treating of to be cut 3.
referring to Fig. 3, shown in Fig. 5, this cutter sweep is in the time treating cutting member 3 and cut, under the effect of rotary drive mechanism, rotate for to be cut 3, under the effect of lift drive mechanism, vertically decline simultaneously, under the effect of cutting driving mechanism, steel wire 12 moves back and forth, many cutting wires of steel wire 12 contact gradually the bottom of to be cut 3 and little by little cut the core of to be cut 3, very short with the contact wire of cutting wire to be cut 3, this is more easy for the large diameter superhard super crisp material of cutting, when cutting, the energy consumption of cutting equipment reduces greatly, its power also can significantly reduce, the continuous and effective that has guaranteed cutting is carried out, be applicable to the cutting processing of multiple large scale hard brittle material.
above-described embodiment is only explanation technical conceive of the present utility model and feature, and its object is to allow person skilled in the art can understand content of the present utility model and implement according to this, can not limit protection domain of the present utility model with this.All equivalences of doing according to the utility model Spirit Essence change or modify, within all should being encompassed in protection domain of the present utility model.
Claims (9)
1. a hard brittle material cutter sweep, it is characterized in that: described cutter sweep comprises support, vertically be arranged on up and down the Mobile base on described support, for driving the lift drive mechanism of vertically lifting of described Mobile base, to be cut can be arranged on rotatably around Pivot Point Center line the bottom of described Mobile base, on described Mobile base, be also provided with the rotary drive mechanism for driving described to be cut rotation, described cutter sweep also comprises the cutting mechanism being arranged on described support, described cutting mechanism comprises steel wire, multiple multi-thread sheaves that form many cutting wires for steel wire described in winding, many described cutting wires axially distributing separately along described multi-thread sheave, thereby on described support, be also provided with for drive multi-thread sheave described in one of them rotarily drive many described cutting wires move back and forth along described to be cut radially to described to be cut the cutting driving mechanism cutting.
2. hard brittle material cutter sweep according to claim 1, it is characterized in that: an end face of described to be cut is bonded with flitch regularly, its other end is bonded with spherical pad regularly, the bottom of described Mobile base is provided with rotatable rotating shaft, axially displaceable ball-type thimble, the axial line of the axial line of described rotating shaft and described ball-type thimble distributes along same rectilinear direction, described rotating shaft is fixed with sucker on the end of described ball-type thimble, described flitch is pull-in on described sucker regularly, the thimble portion of described ball-type thimble conflicts vertically on described spherical pad.
3. hard brittle material cutter sweep according to claim 2, is characterized in that: described sucker is magnechuck.
4. hard brittle material cutter sweep according to claim 1, it is characterized in that: an end face of described to be cut is bonded with flitch regularly, its other end is bonded with spherical pad regularly, the bottom of described Mobile base is provided with rotatable rotating shaft, axially displaceable ball-type thimble, the axial line of the axial line of described rotating shaft and described ball-type thimble distributes along same rectilinear direction, described rotating shaft is fixedly provided with the fixture for clamping described flitch on the end of described ball-type thimble, described flitch is clamped on described fixture, the thimble portion of described ball-type thimble conflicts vertically on described spherical pad.
5. hard brittle material cutter sweep according to claim 1, it is characterized in that: described multi-thread sheave has three, in the perimembranous of each described multi-thread sheave, all offer multiple wire casings spaced apart vertically, described steel wire is drawn by a wire casing of multi-thread sheave described in first successively, then enter second described multi-thread sheave a wire casing, enter after a wire casing of the 3rd described multi-thread sheave, enter the next wire casing of multi-thread sheave described in first, so circulating and being stretched in the perimembranous of three described multi-thread sheaves forms many described cutting wires again.
6. hard brittle material cutter sweep according to claim 5, is characterized in that: the axial line of each described multi-thread sheave parallels with the length bearing of trend of described to be cut.
7. hard brittle material cutter sweep according to claim 5, is characterized in that: on three described multi-thread sheaves, the number of described wire casing is consistent with separation.
8. hard brittle material cutter sweep according to claim 5, is characterized in that: three described multi-thread sheaves are down " product " font and distribute.
9. hard brittle material cutter sweep according to claim 1, is characterized in that: described steel wire is golden steel wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320674032.0U CN203622669U (en) | 2013-10-29 | 2013-10-29 | Hard and brittle material cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320674032.0U CN203622669U (en) | 2013-10-29 | 2013-10-29 | Hard and brittle material cutting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203622669U true CN203622669U (en) | 2014-06-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320674032.0U Expired - Lifetime CN203622669U (en) | 2013-10-29 | 2013-10-29 | Hard and brittle material cutting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203622669U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538160A (en) * | 2013-10-29 | 2014-01-29 | 苏州硅峰太阳能科技有限公司 | Hard and brittle material multi-line cutting method and cutting device |
-
2013
- 2013-10-29 CN CN201320674032.0U patent/CN203622669U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538160A (en) * | 2013-10-29 | 2014-01-29 | 苏州硅峰太阳能科技有限公司 | Hard and brittle material multi-line cutting method and cutting device |
| CN103538160B (en) * | 2013-10-29 | 2016-03-16 | 苏州硅峰太阳能科技有限公司 | A kind of hard brittle material multi-line cutting method and cutter sweep |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140604 |
|
| CX01 | Expiry of patent term |