CN203621152U - R type transformer iron core shaping machine - Google Patents
R type transformer iron core shaping machine Download PDFInfo
- Publication number
- CN203621152U CN203621152U CN201320767075.3U CN201320767075U CN203621152U CN 203621152 U CN203621152 U CN 203621152U CN 201320767075 U CN201320767075 U CN 201320767075U CN 203621152 U CN203621152 U CN 203621152U
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- oil cylinders
- type transformer
- voltage oil
- pressure oil
- support plate
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Abstract
The utility model discloses an R type transformer iron core shaping machine, which comprises a bottom plate, three high-pressure oil cylinders, a support flat plate, a hydraulic pump station and a hydraulic control box, wherein the three high-pressure oil cylinders and the support flat plate are fixedly arranged on the bottom plate, the support flat plate is vertical to the bottom plate, two high-pressure oil cylinders in the three high-pressure oil cylinders are in opposite arrangement, center lines of the two high-pressure oil cylinders are parallel to the support flat plate, the other high-pressure oil cylinder is in opposite arrangement to the support flat plate, in addition, the center line of the high-pressure oil cylinder is vertical to the support flat plate, the center lines of the three high-pressure oil cylinders are positioned in the same plane, the three high-pressure oil cylinders are respectively connected with the hydraulic pump station, and the hydraulic pump station is connected with the hydraulic control box. The R type transformer iron core shaping machine has the advantages that the work intensity of workers can be reduced, the production efficiency can be improved, and in addition, the R type transformer iron core dimension can be ensured.
Description
Technical field
The utility model relates to a kind of R type transformer core trimmer.
Background technology
At present, the core construction of widely used power transformer mostly is stacked, in the closed magnetic circuit that the iron core of this structure forms, has air-gap to exist, thereby is directed at the increase of magnetic resistance and leakage field.And the transformer core of this structure is many with material, loss is large, reactive power consumption is large, thereby reduce power factor, increased line loss.Energy saving and environment friendly product is just actively promoted the use of in China and even the whole world now, and R type transformer core has advantages of that open circuit loss is little, no-load current is little and noise is low, compared with laminated core, open circuit loss can decline 10 ~ 25%, no-load current can decline 50 ~ 70%, therefore, R type transformer is just being widely used in power system.But R type transformer core comparison is special, it is by two inside casings of the first coiling of R type transformer core up-coiler by silicon steel sheet band, again two inside casings are combined to coiling housing, form a three phase three limb core structure, owing to can producing internal stress in silicon steel sheet in R type transformer core winding process, must be through the high temperature anneal, clamp processing and just must carry out shaping to R type transformer core before annealing, to guarantee R type transformer core every size conforms drawing technical requirement after annealing.At present, R type transformer core generally adopts the method for the manual shaping of screw-pressing, and every size of the transformer core of not only time and effort consuming of shaping, and R type in this way is also difficult to guarantee.
Summary of the invention
In order to solve the problems of the technologies described above, the utility model provides a kind of labour intensity that can reduce workman, enhances productivity and can guarantee the R type transformer core trimmer of R type transformer core size.
The technical solution adopted in the utility model is: comprise base plate, three high-voltage oil cylinders, support plate, hydraulic power unit and hydraulic control boxs; Described three high-voltage oil cylinders and support plate are fixedly mounted on base plate, and support plate is perpendicular to base plate; Two high-voltage oil cylinders in three high-voltage oil cylinders are oppositely arranged, and the center line of two high-voltage oil cylinders is parallel to support plate; Another high-voltage oil cylinder and support plate are oppositely arranged, and the center line of this high-voltage oil cylinder is perpendicular to support plate, and the center line of three high-voltage oil cylinders is positioned at same plane; Three high-voltage oil cylinders are connected with hydraulic power unit respectively, and hydraulic power unit is connected with hydraulic control box.
In above-mentioned R type transformer core trimmer, described base plate is octagon.
Compared with prior art, the beneficial effects of the utility model are: the utility model clamps by hydraulic control box control high-voltage oil cylinder, can realize in the short period of time shaping to R type transformer core, clamp one-time-reach-place, not only save time but also laborsaving than artificial shaping, greatly reduce workman's labour intensity; The utility model is even and big or small adjustable to the thrust of R type transformer core all directions, at utmost guarantee shaping quality, after making the shaping of R type transformer core, every size meets drawing technical requirement more, also can not produce as manual shaping and easily make R type transformer core be inclined to the phenomenon of parallelogram; That the utility model also has advantages of is simple in structure, flexible movements are reliable and operating efficiency is high.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is the clamping schematic diagram of R type transformer core on the utility model.
specific implementation method
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1, the utility model comprises three high-voltage oil cylinders (being respectively the first high-voltage oil cylinder 1, the second high-voltage oil cylinder 3 and third high compressing cylinder 4), octagon base plate 2, support plate 5, hydraulic control box 6 and hydraulic power unit 7.Three high-voltage oil cylinders and support plate 5 are fixedly mounted on base plate 2; Support plate 5 is perpendicular to base plate 2.The second described high-voltage oil cylinder 3 is oppositely arranged with third high compressing cylinder 4, and the second high-voltage oil cylinder 3 is parallel to support plate 5 with the center line of third high compressing cylinder 4.The first described high-voltage oil cylinder 1 is oppositely arranged with support plate 5, and the center line of the first high-voltage oil cylinder 1 is positioned in a plane perpendicular to the center line of support plate 5, the first high-voltage oil cylinders 1, the second high-voltage oil cylinder 3 and third high compressing cylinder 4.Support plate 5 is arranged on hydraulic power unit 7; Three high-voltage oil cylinders are connected with hydraulic power unit 7 respectively; Hydraulic power unit 7 is connected with hydraulic control box 6.
When assembling the utility model, first hydraulic power unit 7 has been assembled on ground, and by fixed with foundation bolt and ground to outer cover and frame, frame must have enough intensity, to can bear with upper-part and be shaped R type transformer core weight.Then support plate 5 and hydraulic power unit housing are fixed together, next octagon base plate 2 and support plate 5 are linked together, must guarantee that base plate is mutually vertical with support plate, for the R type transformer core 8 that makes to be placed on base plate 2 is not easy from falling down above, can when mounted support plate 5 and base plate 2 entirety be backward tilted at an angle.After installing base plate 2, respectively the first high-voltage oil cylinder 1, the second high-voltage oil cylinder 3 and third high compressing cylinder 4 are fixed on to upper, three of the left and rights direction of base plate 2, must guarantee the center line of three high-voltage oil cylinders in one plane; And the center line that the center line of second high-voltage oil cylinder 3 and third high compressing cylinder 4 is parallel to support plate 5, the first high-voltage oil cylinders 1 is perpendicular to support plate 5.Finally hydraulic control box 6 is installed, and all oil circuits, circuit are connected.
As shown in Figure 2, when the utility model work, first by the upright center that is lifted into base plate 2 of R type transformer core 8 of coiling moulding, then place prefabricated folder 9 in the surrounding of R type transformer core 8, button on operation hydraulic control box 6 makes three high-voltage oil cylinder pistons draw close to R type transformer core 8, now the action of the second high-voltage oil cylinder 3 and third high compressing cylinder 4 is by same group of button control, can guarantee like this travel synchronization of the piston of the second high-voltage oil cylinder 3 and third high compressing cylinder 4, make R type transformer core 8 remain at the center of base plate, and left and right is stressed evenly.When three high-voltage oil cylinders start to compress R type transformer core 8, measure length and the width dimensions of R type transformer core 8, stop pressurizeing and lock three hydraulic cylinders until meet the sized data of drawing requirement, then by folder 9 wedgings, operate three high-voltage oil cylinder pistons and reclaim and unclamp R type transformer core 8, finally R type transformer core 8 and folder 9 entirety are hung out to the utility model and carry out next process---high annealing.
Claims (2)
1. a R type transformer core trimmer, is characterized in that: comprise base plate, three high-voltage oil cylinders, support plate, hydraulic power unit and hydraulic control boxs; Described three high-voltage oil cylinders and support plate are fixedly mounted on base plate, and support plate is perpendicular to base plate; Two high-voltage oil cylinders in three high-voltage oil cylinders are oppositely arranged, and the center line of two high-voltage oil cylinders is parallel to support plate; Another high-voltage oil cylinder and support plate are oppositely arranged, and the center line of this high-voltage oil cylinder is perpendicular to support plate, and the center line of three high-voltage oil cylinders is positioned at same plane; Three high-voltage oil cylinders are connected with hydraulic power unit respectively, and hydraulic power unit is connected with hydraulic control box.
2. R type transformer core trimmer as claimed in claim 1, is characterized in that: described base plate is octagon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320767075.3U CN203621152U (en) | 2013-11-29 | 2013-11-29 | R type transformer iron core shaping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320767075.3U CN203621152U (en) | 2013-11-29 | 2013-11-29 | R type transformer iron core shaping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203621152U true CN203621152U (en) | 2014-06-04 |
Family
ID=50807673
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320767075.3U Expired - Fee Related CN203621152U (en) | 2013-11-29 | 2013-11-29 | R type transformer iron core shaping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203621152U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106363045A (en) * | 2015-07-01 | 2017-02-01 | 重庆荆江汽车半轴有限公司 | Half-shaft thermal straightening machine for vehicle |
| CN104181425B (en) * | 2014-08-28 | 2017-02-15 | 东莞市大忠电子有限公司 | Shaping testing machine and process for medium-low-frequency transformer |
| CN107983797A (en) * | 2017-11-30 | 2018-05-04 | 乐志堡 | A kind of automatic shaping machine in transformer manufacturing |
-
2013
- 2013-11-29 CN CN201320767075.3U patent/CN203621152U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104181425B (en) * | 2014-08-28 | 2017-02-15 | 东莞市大忠电子有限公司 | Shaping testing machine and process for medium-low-frequency transformer |
| CN106363045A (en) * | 2015-07-01 | 2017-02-01 | 重庆荆江汽车半轴有限公司 | Half-shaft thermal straightening machine for vehicle |
| CN107983797A (en) * | 2017-11-30 | 2018-05-04 | 乐志堡 | A kind of automatic shaping machine in transformer manufacturing |
| CN107983797B (en) * | 2017-11-30 | 2019-07-16 | 五河县绍峰电器有限公司 | A kind of automatic shaping machine in transformer manufacturing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140604 Termination date: 20141129 |
|
| EXPY | Termination of patent right or utility model |