CN104319090A - Full-automatic wireless charge coil four-axis winding machine and wire drawing mechanism thereof - Google Patents
Full-automatic wireless charge coil four-axis winding machine and wire drawing mechanism thereof Download PDFInfo
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- CN104319090A CN104319090A CN201410342825.1A CN201410342825A CN104319090A CN 104319090 A CN104319090 A CN 104319090A CN 201410342825 A CN201410342825 A CN 201410342825A CN 104319090 A CN104319090 A CN 104319090A
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Abstract
The invention belongs to the technical field of winding equipment, and particularly relates to a wire drawing mechanism of a full-automatic wireless charge coil four-axis winding machine. The wire drawing mechanism comprises a support base, four groups of wire drawing arm components and a transmission mechanism component, wherein the wire drawing arm components and the transmission mechanism component are arranged on the support base. Compared with the prior art, the wire drawing mechanism is steady in connection and low in reject rate; and four-axis linkage is adopted, the original single-axis rotary wire storage manner is changed to the existing four-axis straight pull manner, single-axis winding is originally created as four-axis winding, and breakthrough and innovation are technically realized, so that the production efficiency is greatly improved.
Description
Technical field
The invention belongs to spooling equipment technical field, particularly relate to a kind of full-automatic wireless charge coil four axle coil winding machine and thread drawing mechanism thereof.
Background technology
Along with the raising day by day of electronic product industry technology and the quickening of market demand rhythm, wireless charging technology has progressed in people's life.Wireless charging, also known as doing induction charging, non-contact inductive charging, is utilize near field to respond to, namely inductance coupling high, transmitted its energy to the device of electricity consumption by power supply unit (charger), this device uses the energy received to charge to battery, and simultaneously for itself running.Owing to transmitting energy with inductance coupling high between charger and power device, connect without electric wire between the two, the device of therefore charger and electricity consumption can be accomplished to expose without conductive junction point.
Wireless charging technology is an emerging industry, and development prospect is boundless.At present, start to widely use wireless charging technology in fields such as mobile phone, notebook computer, small household appliances, along with the expansion of wireless charging electronics market and the raising of science and technology, wireless charging Electronic products manufacturing enterprise more and more adds attention to the production efficiency of coil winding machine and the quality of coil, simultaneously also because wireless charging technology is an emerging industry, production equipment and technology are also in the product approval phase, and product is tending towards variation.The mode of current coil winding machine many employings single-shaft-rotation storage line, production efficiency also has very large room for promotion.
Summary of the invention
An object of the present invention is: for the deficiencies in the prior art, and a kind of thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine is provided, it adopts four-axle linked, the mode of original single-shaft-rotation storage line is become the mode of the stretching storage line of four axles, substantially increases production efficiency.
For achieving the above object, the present invention adopts following technical scheme:
The thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine, comprise supporting seat, bracing wire arm component and transmission mechanism component, described bracing wire arm component and described transmission mechanism component are arranged on described supporting seat respectively, and described bracing wire arm component is set to four groups.
One as the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine of the present invention is improved, often organize described bracing wire arm component and include girder, cutting assemblies, wire clipping component, slide up and down plate, belt, first line slide rail and the second line slide rail, described belt is arranged in described girder, described first line slide rail and described second line slide rail are arranged on two surfaces of described girder respectively, the described plate that slides up and down is slidably connected on described first line slideway, and described in slide up and down plate and be fixed on described belt, slide up and down on plate described in described cutting assemblies and described wire clipping component are all fixed on.
One as the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine of the present invention is improved, described cutting assemblies slides up and down on plate described in being fixed on by scissors fixed head, slides up and down on plate described in described wire clipping component is fixed on by wire clipping component fixed head; The two ends of described girder are respectively arranged with upper cover and lower cover; Described sliding up and down on plate is fixed with drag chain support plate.
One as the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine of the present invention is improved, describedly slide up and down plate is fixed on described belt side by the first fixture block and the second fixture block, the opposite side of described belt is fixed on described supporting seat by the first clamping plate, the second clamping plate and the 3rd fixture block, and described 3rd fixture block is fixed on fixture block fixed head; Described belt is located on two idle pulleys, and the two ends of the axle of described idle pulley are provided with bearing and bearing catch successively.
One as the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine of the present invention is improved, described transmission mechanism component comprises servomotor, decelerator, first synchronizing wheel, second synchronizing wheel, Timing Belt, upper and lower driver plate and two arm connecting plates, the output shaft of described servomotor is connected with described decelerator, described decelerator is connected with described first synchronizing wheel, described Timing Belt is located on described first synchronizing wheel and described second synchronizing wheel, described upper and lower driver plate is fixed on described Timing Belt, and described upper and lower driver plate is also fixedly connected with the described girder of middle two described bracing wire arm components, arm connecting plate described in one of them is fixedly connected with the described girder of the described bracing wire arm component in two, left side, arm connecting plate described in another is fixedly connected with the described girder of the described bracing wire arm component in two, right side, and two described arm connecting plates are all connected with described upper and lower driver plate, described girder is connected on described supporting seat slidably.
One as the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine of the present invention is improved, described transmission mechanism component also comprises supporting bracket, inductor, sensing chip and the support plate for supporting described supporting bracket, described inductor is fixedly connected in described supporting bracket by inductor support, and described sensing chip and described inductor are oppositely arranged; The both sides of described supporting bracket are also provided with buffer block and axle support plate.
One as the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine of the present invention is improved, and one end of the axle of described second synchronizing wheel is connected with bearing, and the other end is connected with nut; One end of described first synchronizing wheel is provided with tapered sleeve.
One as the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine of the present invention is improved, and described upper and lower driver plate is fixed on described Timing Belt by the 4th fixture block and the 5th fixture block, and described first synchronizing wheel is also provided with stroke dog.
Relative to prior art, stable connection of the present invention, fraction defective is low, adopt four-axle linked, original single-shaft-rotation storage line mode is become four present axle vertical pulling modes, is four axle coilings single shaft coiling original creation, achieve technically and break through and innovation, thus substantially increase production efficiency.
Another object of the present invention is to provide a kind of full-automatic wireless charge coil four axle coil winding machine, comprising frame, being arranged at thread drawing mechanism in described frame, wire-arranging mechanism, blanking track and for driving the die head drive unit of described die head respectively, described die head drive unit is pressed on the die head of described wire-arranging mechanism, described wire-arranging mechanism is arranged at the below of described thread drawing mechanism, described blanking track is arranged at the below of described wire-arranging mechanism, and described thread drawing mechanism is the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine of the present invention.
One as full-automatic wireless charge coil four axle coil winding machine of the present invention is improved, and described wire-arranging mechanism comprises flying trident head group part and servomotor, and described die head is removable installed on the flying trident rotating shaft of described flying trident head group part.
Beneficial effect of the present invention is: the present invention is novel, rational in infrastructure, running is stable, and die head adopts split bascule, and mounting or dismounting are convenient, have general and interchangeability.Product is different, only need change applicable die head, reduces production cost, enhances productivity.
Accompanying drawing explanation
Fig. 1 is one of assembling schematic diagram of thread drawing mechanism in the present invention.
Fig. 2 is the assembling schematic diagram two of thread drawing mechanism in the present invention.
Fig. 3 is the exploded view of bracing wire arm component in the present invention.
Fig. 4 is the exploded view of transmission mechanism component in the present invention.
Fig. 5 is the assembling schematic diagram of full-automatic wireless charge coil four axle coil winding machine in the present invention.
Wherein:
1-supporting seat;
2-bracing wire arm component;
21-girder, 22-cutting assemblies, 23-wire clipping component, 24-slides up and down plate, 25-belt, 26-first line slide rail, 27-second line slide rail, 28-scissors fixed head, 29-wire clipping component fixed head, 210-upper cover, 211-lower cover, 212-first fixture block, 213-second fixture block, 214-first clamping plate, 215-second clamping plate, 216-the 3rd fixture block, 217-fixture block fixed head, 218-idle pulley, 219-clutch shaft bearing, 220-bearing catch, 221-shaft stool, 222-drag chain support plate;
3-transmission mechanism component;
31-servomotor, 32-decelerator, 33-first synchronizing wheel, 34-second synchronizing wheel, 35-Timing Belt, the upper and lower driver plate of 36-, 37-arm connecting plate, 38-supporting bracket, 39-inductor, 310-sensing chip, 311-inductor support, 312-second bearing, 313-nut, 314-tapered sleeve, 315-the 4th fixture block, 316-the 5th fixture block, 317-stroke dog, 318-support plate, 319-buffer block, 320-axle support plate;
4-frame;
5-thread drawing mechanism;
6-wire-arranging mechanism;
61-flying trident head group part, 62-servomotor;
7-blanking track;
8-die head drive unit.
Embodiment
Below in conjunction with embodiment and Figure of description, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
As shown in Figures 1 to 4, the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine provided by the invention, comprise supporting seat 1, bracing wire arm component 2 and transmission mechanism component 3, bracing wire arm component 2 and transmission mechanism component 3 are arranged on two faces of supporting seat 1 respectively, and bracing wire arm component 2 is set to four groups.
Wherein, as shown in Figures 1 to 3, often organize that bracing wire arm component 2 includes girder 21, cutting assemblies 22, wire clipping component 23, slides up and down plate 24, belt 25, first line slide rail 26 and the second line slide rail 27, belt 25 is arranged in girder 21, first line slide rail 26 and the second line slide rail 27 are arranged on two surfaces of girder 21 respectively, sliding up and down plate 24 is slidably connected on the first line slideway 26, and sliding up and down plate 24 is fixed on belt 25, and cutting assemblies 22 and wire clipping component 23 are all fixed on and slide up and down on plate 24.Cutting assemblies 22 is for trimming thread ends.
Concrete, cutting assemblies 22 is fixed on by scissors fixed head 28 and slides up and down on plate 24, and wire clipping component 23 is fixed on by wire clipping component fixed head 29 and slides up and down on plate 24; The two ends of girder 21 are respectively arranged with upper cover 210 and lower cover 211, slide up and down on plate 24 and are fixed with drag chain support plate 222, and drag chain support plate 222 is for connecting the belt 25 of two adjacent bracing wire arm components 2 and sliding up and down plate 24.
Slide up and down plate 24 is fixed on belt 25 side by the first fixture block 212 and the second fixture block 213, the opposite side of belt 25 is fixed on supporting seat 1 by the first clamping plate 214, second clamping plate 215 and the 3rd fixture block 216, thus determines stroke.3rd fixture block 216 is fixed on fixture block fixed head 217; Belt 25 is located on two idle pulleys 218, and the two ends of the axle of idle pulley 218 are provided with clutch shaft bearing 219 and bearing catch 220 successively.The periphery of one of them idle pulley 218 is provided with shaft stool 221, and belt 25 is arranged between idle pulley 218 and shaft stool 221.
The operation principle of bracing wire arm component 2 is: wire clipping component 23 clamps wire rod, belt 25 rotates around two idle pulleys 218, and then drive slides up and down plate 24 upward sliding on the first line slide rail 26, slide up and down plate 24 and drive cutting assemblies 22 and wire clipping component 23 upward sliding again, wire clipping component 23 is slided up and down by the first line slide rail 26, thus realizes the storage line of vertical pulling mode.
As Fig. 1, shown in 2 and 4, transmission mechanism component 3 comprises servomotor 31, decelerator 32, first synchronizing wheel 33, second synchronizing wheel 34, Timing Belt 35, upper and lower driver plate 36 and two arm connecting plates 37, the output shaft of servomotor 31 is connected with decelerator 32, decelerator 32 is connected with the first synchronizing wheel 33, Timing Belt 35 is located on the first synchronizing wheel 33 and the second synchronizing wheel 34, upper and lower driver plate 36 is fixed on Timing Belt 35, and driver plate 36 is also fixedly connected with the girder 21 of middle two bracing wire arm components 2 up and down, the girder 21 of one of them arm connecting plate 37 and left side two bracing wire arm components 1 is fixedly connected with, the girder 21 of another arm connecting plate 37 and right side two bracing wire arm components 1 is fixedly connected with, and two arm connecting plates 37 are all connected with upper and lower driver plate 36, girder 21 is connected on supporting seat 1 slidably.
Transmission mechanism component 3 also comprises supporting bracket 38, inductor 39, sensing chip 310 and the support plate 318 for supported plate 38, and inductor 39 is fixedly connected in supporting bracket 38 by inductor support 311, and sensing chip 310 and inductor 39 are oppositely arranged; The both sides of supporting bracket 38 are also provided with buffer block 319 and axle support plate 320.
One end of the axle of the second synchronizing wheel 34 is connected with the second bearing 312, and the other end is connected with nut 313; One end of first synchronizing wheel 33 is provided with tapered sleeve 314.
Upper and lower driver plate 36 is fixed on Timing Belt 35 by the 4th fixture block 315 and the 5th fixture block 316, and the first synchronizing wheel 33 is also provided with stroke dog 317.
The operation principle of transmission mechanism component 3 is: servomotor 31 coordinates decelerator 32 to provide power to drive the first synchronizing wheel 33(driving wheel) rotate, thus Timing Belt 35 is moved up and down, when Timing Belt 35 moves, the driver plate up and down 36 be fixed on Timing Belt 35 also and then moves up and down, and be all connected with upper and lower driver plate 36 due to two arm connecting plates 37, upper and lower driver plate 36 and two arm connecting plates 37 just can be made to move up and down, thus be synchronized with the movement while realizing four bracing wire arm components 2.
In a word, stable connection of the present invention, fraction defective is low, adopt four-axle linked, original single-shaft-rotation storage line mode is become four present axle vertical pulling modes, is four axle coilings single shaft coiling original creation, achieve technically and break through and innovation, thus substantially increase production efficiency.
As shown in Figure 5, present invention also offers a kind of full-automatic wireless charge coil four axle coil winding machine, comprise frame 4, the thread drawing mechanism 5 be arranged in frame 4, wire-arranging mechanism 6, blanking track 7 and for driving the die head drive unit 8 of die head, die head drive unit 8 is pressed in the die head (not shown) of wire-arranging mechanism 6, wire-arranging mechanism 6 is arranged at the below of thread drawing mechanism 5, blanking track 7 is arranged at the below of wire-arranging mechanism 6, and thread drawing mechanism 5 is the thread drawing mechanism of above-mentioned full-automatic wireless charge coil four axle coil winding machine.
Wherein, wire-arranging mechanism 6 comprises flying trident head group part 61 and servomotor 62, die head is removable installed on the flying trident rotating shaft of flying trident head group part 61, can be connected by the method such as clamping, socket between this die head with flying trident rotating shaft, mounting or dismounting are convenient, have general and interchangeability, product is different, only need change applicable die head, reduce production cost, enhance productivity.
The operation principle of full-automatic wireless charge coil four axle coil winding machine is: line enters wire-arranging mechanism 6 from wire-arranging mechanism 6, die head is rotated by the driving of die head drive unit 8 and under the drive of servomotor 62, made relative die head drive unit 8 does moving back and forth, thus does back and forth winding displacement motion; The wire clipping component 23 of thread drawing mechanism 5 is entered into from wire-arranging mechanism 6 line out, the storage line of linear fashion is realized under the acting in conjunction of bracing wire arm component 2 and transmission mechanism component 3, then directly fallen on blanking track 7 by the end of a thread that cutting assemblies 22 is cut, collect under the drive of blanking track 7.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also change above-mentioned execution mode and revise.Therefore, the present invention is not limited to above-mentioned embodiment, and any apparent improvement of every those skilled in the art done by basis of the present invention, replacement or modification all belong to protection scope of the present invention.In addition, although employ some specific terms in this specification, these terms just for convenience of description, do not form any restriction to the present invention.
Claims (10)
1. the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine, it is characterized in that: comprise supporting seat, bracing wire arm component and transmission mechanism component, described bracing wire arm component and described transmission mechanism component are arranged on described supporting seat respectively, and described bracing wire arm component is set to four groups.
2. the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine according to claim 1, it is characterized in that: often organize described bracing wire arm component and include girder, cutting assemblies, wire clipping component, slide up and down plate, belt, first line slide rail and the second line slide rail, described belt is arranged in described girder, described first line slide rail and described second line slide rail are arranged on two surfaces of described girder respectively, the described plate that slides up and down is slidably connected on described first line slideway, and described in slide up and down plate and be fixed on described belt, slide up and down on plate described in described cutting assemblies and described wire clipping component are all fixed on.
3. the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine according to claim 2, it is characterized in that: slide up and down on plate described in described cutting assemblies is fixed on by scissors fixed head, slide up and down on plate described in described wire clipping component is fixed on by wire clipping component fixed head; The two ends of described girder are respectively arranged with upper cover and lower cover; Described sliding up and down on plate is fixed with drag chain support plate.
4. the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine according to claim 2, it is characterized in that: described in slide up and down plate is fixed on described belt side by the first fixture block and the second fixture block, the opposite side of described belt is fixed on described supporting seat by the first clamping plate, the second clamping plate and the 3rd fixture block, and described 3rd fixture block is fixed on fixture block fixed head; Described belt is located on two idle pulleys, and the two ends of the axle of described idle pulley are provided with bearing and bearing catch successively.
5. the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine according to claim 2, it is characterized in that: described transmission mechanism component comprises servomotor, decelerator, first synchronizing wheel, second synchronizing wheel, Timing Belt, upper and lower driver plate and two arm connecting plates, the output shaft of described servomotor is connected with described decelerator, described decelerator is connected with described first synchronizing wheel, described Timing Belt is located on described first synchronizing wheel and described second synchronizing wheel, described upper and lower driver plate is fixed on described Timing Belt, and described upper and lower driver plate is also fixedly connected with the described girder of middle two described bracing wire arm components, arm connecting plate described in one of them is fixedly connected with the described girder of the described bracing wire arm component in two, left side, arm connecting plate described in another is fixedly connected with the described girder of the described bracing wire arm component in two, right side, and two described arm connecting plates are all connected with described upper and lower driver plate, described girder is connected on described supporting seat slidably.
6. the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine according to claim 6, it is characterized in that: described transmission mechanism component also comprises supporting bracket, inductor, sensing chip and the support plate for supporting described supporting bracket, described inductor is fixedly connected in described supporting bracket by inductor support, and described sensing chip and described inductor are oppositely arranged; The both sides of described supporting bracket are also provided with buffer block and axle support plate.
7. the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine according to claim 6, is characterized in that: one end of the axle of described second synchronizing wheel is connected with bearing, and the other end is connected with nut; One end of described first synchronizing wheel is provided with tapered sleeve.
8. the thread drawing mechanism of full-automatic wireless charge coil four axle coil winding machine according to claim 6, it is characterized in that: described upper and lower driver plate is fixed on described Timing Belt by the 4th fixture block and the 5th fixture block, and described first synchronizing wheel is also provided with stroke dog.
9. full-automatic wireless charge coil four axle coil winding machine, comprising frame, being arranged at thread drawing mechanism in described frame, wire-arranging mechanism, blanking track and for driving the die head drive unit of described die head respectively, described die head drive unit is pressed on the die head of described wire-arranging mechanism, described wire-arranging mechanism is arranged at the below of described thread drawing mechanism, described blanking track is arranged at the below of described wire-arranging mechanism, it is characterized in that: described thread drawing mechanism is the thread drawing mechanism of the full-automatic wireless charge coil four axle coil winding machine described in any one of claim 1 to 8.
10. full-automatic wireless charge coil four axle coil winding machine according to claim 9, is characterized in that: described wire-arranging mechanism comprises flying trident head group part and servomotor, and described die head is removable installed on the flying trident rotating shaft of described flying trident head group part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410342825.1A CN104319090B (en) | 2014-07-18 | 2014-07-18 | Full-automatic wireless charge coil four axle coil winding machine and its thread drawing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410342825.1A CN104319090B (en) | 2014-07-18 | 2014-07-18 | Full-automatic wireless charge coil four axle coil winding machine and its thread drawing mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104319090A true CN104319090A (en) | 2015-01-28 |
| CN104319090B CN104319090B (en) | 2017-06-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410342825.1A Expired - Fee Related CN104319090B (en) | 2014-07-18 | 2014-07-18 | Full-automatic wireless charge coil four axle coil winding machine and its thread drawing mechanism |
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| CN (1) | CN104319090B (en) |
Cited By (4)
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| CN105097268A (en) * | 2015-08-04 | 2015-11-25 | 东莞市大研自动化设备有限公司 | Full-automatic winding machine for double-wire parallel-winding ALPHA coils |
| CN107069893A (en) * | 2017-06-06 | 2017-08-18 | 深圳市安思科电子科技有限公司 | It is a kind of to carry with and the outdoor Portable mobile phone wireless charger used |
| CN112242241A (en) * | 2020-09-29 | 2021-01-19 | 靖州鑫兴智能科技有限公司 | Full-automatic double-head winding device and method |
| CN114434126A (en) * | 2022-03-01 | 2022-05-06 | 陈金鑫 | Full-automatic fast assembly device for electronic components |
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| CN105097268A (en) * | 2015-08-04 | 2015-11-25 | 东莞市大研自动化设备有限公司 | Full-automatic winding machine for double-wire parallel-winding ALPHA coils |
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| CN107069893B (en) * | 2017-06-06 | 2019-11-05 | 深圳市美微视电子有限公司 | A kind of Portable mobile phone wireless charger that can be carried around and open air uses |
| CN112242241A (en) * | 2020-09-29 | 2021-01-19 | 靖州鑫兴智能科技有限公司 | Full-automatic double-head winding device and method |
| CN114434126A (en) * | 2022-03-01 | 2022-05-06 | 陈金鑫 | Full-automatic fast assembly device for electronic components |
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|---|---|
| CN104319090B (en) | 2017-06-20 |
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