CN203581175U - Preprocessing production line of scraped cars - Google Patents
Preprocessing production line of scraped cars Download PDFInfo
- Publication number
- CN203581175U CN203581175U CN201320742333.2U CN201320742333U CN203581175U CN 203581175 U CN203581175 U CN 203581175U CN 201320742333 U CN201320742333 U CN 201320742333U CN 203581175 U CN203581175 U CN 203581175U
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- China
- Prior art keywords
- abandoned car
- line
- disassembling stations
- production line
- branch line
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000007781 pre-processing Methods 0.000 title abstract 3
- 238000002203 pretreatment Methods 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- 239000011521 glass Substances 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 238000006073 displacement reaction Methods 0.000 abstract description 2
- 230000003111 delayed effect Effects 0.000 abstract 1
- 238000012546 transfer Methods 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000003860 storage Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000192 social effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
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- Processing Of Solid Wastes (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The utility model discloses a preprocessing production line of scraped cars. The preprocessing production line of the scraped cars comprises a main conveying line and a branch conveying line, so that the disassembly ordering property and the disassembly efficiency are improved. The arrangement plan of four disassembly stations is provided, wherein three main disassembly processes including the pre-disassembly station, the car body disassembly station and the power system disassembly station are arranged according to consumed time of the disassembly steps, the consumed time of the three processes is basically the same, time and staff can be reasonably scheduled, and the problem that other processes are delayed as the speed of one process is too low can be effectively solved; a conveying system linking up the processes is provided, the main conveying line and the branch conveying line are adopted, a longitudinal conveying handcart and a transverse lifting device are utilized, and the displacement efficiency of the scraped cars is effectively improved.
Description
Technical field
The utility model relates to a kind of recovery processing production line of abandoned car.
Background technology
Abandoned car is most important component part in Automobile Reverse Logistics.Any product has its tenure of use, and automobile is after the process operation of certain hour, and its parts wear degree is very high, and exhaust emission quantitative change is large, safety performance variation.No matter from protection personal safety angle, or protection of the environment angle sets out, and all must scrap reaching the automobile of tenure of use and corresponding degree of wear.
The unreasonable disposal of abandoned car will bring serious negative effect to society, and can cause the exhaustion of resource and the deterioration of natural environment.Arbitrarily abandoning of abandoned car, has become social effects of pollution in developed country.But from another perspective, by the recycling to abandoned car, can reclaim the resource of producing again as dropping into, thereby saving resource greatly.In China, the Dismantlement of abandoned car and rationally utilization are to economize on resources and the Important Action to national Resources protective development.
Along with the development of Domestic Automotive Industry and the quickening of car replacement speed, the quantity of abandoned car is just at increasing year by year, and abandoned car is disassembled pressure to be increased day by day.But due to China's automobile dismounting, be subject to the impact of the factors such as technical merit, practitioner individual quality, it is not high that abandoned car is disassembled efficiency, and resource recycling rate is lower.
Before the recycling of abandoned car resource, need to pass through rational pretreatment, abandoned car is elementary disassembles, and could improve abandoned car resource utilization degree.Utility model < < abandoned car of Anhui Wei Er auto technology Co., Ltd application is disassembled line > > (201110410676.4), provide a kind of by upper wire system, front tear open delivery system, overhead conveying system and after tear the abandoned car that delivery system forms open and disassemble line.The utility model < < production line device for disassembling scrapped cars > > (200910231044.4) of Qingdao New World Environmental Protection Co., Ltd.'s application; the abandoned car disassembling flow line being comprised of transport trolley, conveying, disassembling stations is disclosed, and device for disassembling.
But above-mentioned patent only provides the running of disassembling the layout of line, the type of station and equipment, concrete operation and the control step of the process of disassembling is not provided, scientific and reasonable not, can not be from technical matters aspect, the efficiency that practical raising is disassembled.
Summary of the invention
In order to overcome the abandoned car of prior art, disassemble the inadequate science of process, disassemble the deficiency that efficiency is not high, it is a kind of scientific and reasonable that the utility model provides, and disassembles the pre-treatment production line of the abandoned car that efficiency is high.
The utility model solves the technical scheme that its technical matters adopts:
A kind of pre-treatment production line of abandoned car, the conveying main line that comprises mobile abandoned car, and four conveying branch lines that respectively abandoned car on conveying main line are transferred to pre-disassembling stations, vehicle body disassembling stations, power system disassembling stations and packing station, described conveying main line comprises and is laid on ground track, conveying wooden handcart is in orbit set, and is arranged on to carry on wooden handcart and makes abandoned car below leave two row's supports in space for erecting abandoned car;
Described conveying branch line comprises perpendicular to the truss structure of carrying main line to arrange, described truss structure comprises the horizontal gird with guide rail, on described guide rail, be provided with suspender, described suspender comprises the driving car that can slide along guide rail, be fixed on the elevator driving on car, by elevator, driven the arm for the abandoned car of slinging, be arranged on arm lower end for catching the pawl that hangs of abandoned car, and the auxiliary clamp of stablizing abandoned car vehicle body under the state of slinging.
Further, the pre-disassembling stations place of described conveying branch line is provided with safety air bag detonator.
Further, the pre-disassembling stations place of described conveying branch line is provided with pumping equipment and the corresponding discharge opeing pallet of accepting waste liquid.
Further, the pre-disassembling stations place of described conveying branch line is provided with lifting device.
Further, the vehicle body disassembling stations place of described conveying branch line is provided with wiring clip off line.
Further, the vehicle body disassembling stations place of described conveying branch line is provided with glass cutter.
The beneficial effects of the utility model are: can improve and disassemble order, and improve and disassemble efficiency; The arrangement of four disassembling stations is provided, wherein pre-disassembling stations, vehicle body disassembling stations and power system disassembling stations, mainly disassembling operation for these three arranges according to disassembling step spent time, make three operation spent times basic identical, be conducive to reasonable arrangement time and personnel, efficiently solve because of the too slow problem of incuring loss through delay other operations of a certain operation; The delivery system that is connected each operation is provided, has adopted and carry main line and carry branch line, utilized and carry longitudinally wooden handcart and horizontal suspender, effectively improved the displacement efficiency of abandoned car.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the birds-eye view of the pre-treatment production line of abandoned car;
Fig. 2 is the left view of carrying main line;
Fig. 3 is the front view of carrying branch line;
Fig. 4 is the lateral plan of carrying the suspender of branch line;
Fig. 5 is the birds-eye view of abandoned car when pre-disassembling stations.
The specific embodiment
Referring to figs. 1 through Fig. 5, the pre-treatment production line of a kind of abandoned car of the present utility model, the conveying main line 1 that comprises mobile abandoned car 3, and four conveying branch lines 2 that respectively abandoned car 3 on conveying main line 1 are transferred to pre-disassembling stations 4, vehicle body disassembling stations 5, power system disassembling stations 6 and packing station 7, carry main line 1 and conveying branch line 2 for being connected each station.
Described conveying main line 1 comprises and is laid on ground track 11, is arranged on the conveying wooden handcart 12 moving along track 11 on track 11, and is arranged on to carry on wooden handcart 12 and makes abandoned car 3 belows leave two row's supports 13 in space for erecting abandoned car 3;
Described conveying branch line 2 comprises perpendicular to the truss structure 21 of carrying main line 1 to arrange, described truss structure 21 comprises the horizontal gird with guide rail 211, on described guide rail 211, be provided with suspender 22, described suspender 22 comprises the driving car 221 that can slide along guide rail 211, be fixed on the elevator 222 driving on car 221, by elevator 222, driven for slinging or falling the arm 223 of abandoned car 3, be arranged on arm 223 lower ends for catch abandoned car 3 chassis, two ends hang pawl 224 and the auxiliary clamp 225 of stablizing abandoned car 3 vehicle bodies under the state of slinging.
Further, pre-disassembling stations 4 places of described conveying branch line 2 are provided with safety air bag detonator 41.
Further, pre-disassembling stations 4 places of described conveying branch line 2 are provided with pumping equipment 42 and the corresponding discharge opeing pallet 43 of accepting waste liquid.
Further, pre-disassembling stations 4 places of described conveying branch line 2 are provided with lifting device 44.
Further, vehicle body disassembling stations 5 places of described conveying branch line 2 are provided with wiring clip off line.
Further, vehicle body disassembling stations 5 places of described conveying branch line 2 are provided with glass cutter.
Its algorithm is:
(1) use fork truck abandoned car 3 to be delivered on two row's supports 13 of the conveying wooden handcart 12 of carrying main line 1, carry two row's supports 13 on wooden handcart 12 to make the below of abandoned car 3 leave space, abandoned car 3 is vertical with conveying main line 1, carries wooden handcart 12 to move to corresponding branch line 2 positions of carrying of station;
(2) use the suspender 22 of this conveying branch line 2, transfer abandoned car 3 is to corresponding station;
(3) complete after operation, use the suspender 22 of this conveying branch line 2, transfer abandoned car 3 is back to carries main line 1, carries wooden handcart 12 to move to corresponding branch line 2 positions of carrying of next station;
(4) use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to corresponding station.
According to such step, until scraped vehicle has completed last packing process.
The preprocess method of applying a kind of abandoned car of this manufacturing line, comprising: a, disassemble operation in advance; B, vehicle body are disassembled operation; C, power system are disassembled operation; D, packing process.
First, use fork truck abandoned car 3 to be placed on the conveying wooden handcart 12 of carrying main line 1, carry wooden handcart 12 to move under the corresponding conveying branch line 2 of pre-disassembling stations 4, use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to pre-disassembling stations 4.In pre-disassembling stations 4, open engine case, remove storage battery; The conduit of connected drainage device 42 is inserted respectively in each pipeline in engine case to suction waste liquid; Use safety air bag detonator 41 connecting safety air bags, ignite; Removing vehicle tyres and front and back car light; Using lifting device 44 that abandoned car 3 is lifted to height is 1.9m place; Discharge opeing pallet 43 is placed in from 0.5m place, chassis, and the drain cock of outwarding winding on chassis, accepts waste liquid with discharge opeing pallet 43, until waste liquid drains; Use hydraulic shear to cut off the freeing pipe on exhaust gas catalyzer both sides, obtain exhaust gas catalyzer; Use lifting device 44 that abandoned car 3 is fallen.
Wherein, remove storage battery, discharge the waste liquid in engine case, firing safety air-bag, removing vehicle tyres, and dismounting lower before and after car light, these control step order can arbitrarily arrange, and also can several carry out simultaneously, unrestricted.
Complete and disassemble in advance after operation, use the suspender 22 of carrying branch line 2, transfer abandoned car 3, to carrying main line 1, is carried wooden handcart 12 to move to vehicle body disassembling stations 5 correspondences and is carried under branch line 2; Use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to vehicle body disassembling stations 5.In vehicle body disassembling stations 5, use successively iron and steel guillotine to cut off the attaching parts of car door and vehicle body, take out car door; Use iron and steel guillotine to cut off the attaching parts of engine case and vehicle body, take out engine case; Use iron and steel guillotine to cut off the attaching parts of storage box cover and vehicle body, take out storage box cover; Use glass cutter to remove abandoned car 3 front and rear windshields; Remove seat and interior trim assembly in car; Instrument desk in dismounting operator's compartment, condenser, compressor, air-conditioning filter cleaner, blowing engine etc.
Wherein, use the order of the dismounting of iron and steel guillotine car door, engine case and storage box cover to adjust arbitrarily, also can several carry out simultaneously, can select according to actual conditions, actual needs and staff's personal habits.Remove the wait for bus step of inner structure of seat, interior trim assembly, instrument desk, condenser, compressor, air-conditioning filter cleaner and blowing engine in car unrestricted equally, generally see that the comfort level of dismounting is selected precedence.
Complete vehicle body and disassemble after operation, use the suspender 22 of carrying branch line 2, transfer abandoned car 3, to carrying main line 1, is carried wooden handcart 12 to move to power system disassembling stations 6 correspondences and is carried under branch line 2; Use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to power system disassembling stations 6.In power system disassembling stations 6, disassemble driving engine, change-speed box and suspension system etc.
Complete power system and disassemble after operation, use the suspender 22 of conveying branch line 2, transfer abandoned car 3, to carrying main line 1, carries wooden handcart 12 to move under the corresponding conveying branch line 2 of packing station 7; Use the suspender 22 of carrying branch line 2, transfer abandoned car 3 is to packing station 7.In packing station 7, the abandoned car after disassembling 3 is squeezed into square enclosed mass.
Certainly, the utility model, except above-mentioned embodiment, can also have other structural distortion, and these equivalent technical solutions also should be within its protection domain.
Claims (6)
1. the pre-treatment production line of an abandoned car, it is characterized in that: the conveying main line that comprises mobile abandoned car, and four conveying branch lines that respectively abandoned car on conveying main line are transferred to pre-disassembling stations, vehicle body disassembling stations, power system disassembling stations and packing station, described conveying main line comprises and is laid on ground track, conveying wooden handcart is in orbit set, and is arranged on to carry on wooden handcart and makes abandoned car below leave two row's supports in space for erecting abandoned car;
Described conveying branch line comprises perpendicular to the truss structure of carrying main line to arrange, described truss structure comprises the horizontal gird with guide rail, on described guide rail, be provided with suspender, described suspender comprises the driving car that can slide along guide rail, be fixed on the elevator driving on car, by elevator, driven the arm for the abandoned car of slinging, be arranged on arm lower end for catching the pawl that hangs of abandoned car, and the auxiliary clamp of stablizing abandoned car vehicle body under the state of slinging.
2. the pre-treatment production line of a kind of abandoned car according to claim 1, is characterized in that: the pre-disassembling stations place of described conveying branch line is provided with safety air bag detonator.
3. the pre-treatment production line of a kind of abandoned car according to claim 1, is characterized in that: the pre-disassembling stations place of described conveying branch line is provided with pumping equipment and the corresponding discharge opeing pallet of accepting waste liquid.
4. the pre-treatment production line of a kind of abandoned car according to claim 1, is characterized in that: the pre-disassembling stations place of described conveying branch line is provided with lifting device.
5. the pre-treatment production line of a kind of abandoned car according to claim 1, is characterized in that: the vehicle body disassembling stations place of described conveying branch line is provided with wiring clip off line.
6. the pre-treatment production line of a kind of abandoned car according to claim 1, is characterized in that: the vehicle body disassembling stations place of described conveying branch line is provided with glass cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320742333.2U CN203581175U (en) | 2013-11-22 | 2013-11-22 | Preprocessing production line of scraped cars |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320742333.2U CN203581175U (en) | 2013-11-22 | 2013-11-22 | Preprocessing production line of scraped cars |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203581175U true CN203581175U (en) | 2014-05-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320742333.2U Expired - Lifetime CN203581175U (en) | 2013-11-22 | 2013-11-22 | Preprocessing production line of scraped cars |
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| Country | Link |
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| CN (1) | CN203581175U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104527842A (en) * | 2014-12-30 | 2015-04-22 | 格林美（天津）城市矿产循环产业发展有限公司 | Online system for disassembling scraped car |
| CN105015650A (en) * | 2015-07-31 | 2015-11-04 | 鑫广再生资源(上海)有限公司 | Scrapped autotruck and heavy passenger car disassembling technology |
| CN106743324A (en) * | 2016-12-27 | 2017-05-31 | 格林美（武汉）城市矿产循环产业园开发有限公司 | Abandoned car disassembles the time of delivery control system of line |
| CN109850034A (en) * | 2019-03-29 | 2019-06-07 | 安徽科技学院 | A kind of abandoned car disassembling flow line |
| US11597459B1 (en) | 2018-07-20 | 2023-03-07 | EMR (USA Holdings) Inc. | Vehicle disassembly system and method |
-
2013
- 2013-11-22 CN CN201320742333.2U patent/CN203581175U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104527842A (en) * | 2014-12-30 | 2015-04-22 | 格林美（天津）城市矿产循环产业发展有限公司 | Online system for disassembling scraped car |
| CN105015650A (en) * | 2015-07-31 | 2015-11-04 | 鑫广再生资源(上海)有限公司 | Scrapped autotruck and heavy passenger car disassembling technology |
| CN106743324A (en) * | 2016-12-27 | 2017-05-31 | 格林美（武汉）城市矿产循环产业园开发有限公司 | Abandoned car disassembles the time of delivery control system of line |
| US11597459B1 (en) | 2018-07-20 | 2023-03-07 | EMR (USA Holdings) Inc. | Vehicle disassembly system and method |
| US11975779B1 (en) | 2018-07-20 | 2024-05-07 | EMR (USA Holdings) Inc. | Vehicle disassembly system and method |
| CN109850034A (en) * | 2019-03-29 | 2019-06-07 | 安徽科技学院 | A kind of abandoned car disassembling flow line |
| CN109850034B (en) * | 2019-03-29 | 2020-03-31 | 安徽科技学院 | Scraped car disassembles assembly line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140507 |
|
| CX01 | Expiry of patent term |