CN101734306B - Production line device for disassembling scrapped cars - Google Patents

Production line device for disassembling scrapped cars Download PDF

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Publication number
CN101734306B
CN101734306B CN2009102310444A CN200910231044A CN101734306B CN 101734306 B CN101734306 B CN 101734306B CN 2009102310444 A CN2009102310444 A CN 2009102310444A CN 200910231044 A CN200910231044 A CN 200910231044A CN 101734306 B CN101734306 B CN 101734306B
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CN
China
Prior art keywords
parallel motion
screw mandrel
disassembling
vertical shifting
assembly
Prior art date
Application number
CN2009102310444A
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Chinese (zh)
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CN101734306A (en
Inventor
韩清洁
王军
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青岛新天地环境保护有限责任公司
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Priority to CN2009102310444A priority Critical patent/CN101734306B/en
Publication of CN101734306A publication Critical patent/CN101734306A/en
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Publication of CN101734306B publication Critical patent/CN101734306B/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/56Reuse, recycling or recovery technologies of vehicles

Abstract

The invention discloses a production line device for disassembling scrapped cars, which comprises a transport trolley, a transport guide rail and disassembling stations, wherein a guide wheel is arranged at the bottom of the transport trolley, is matched with the transport guide rail and can move along the transport guide rail; the disassembling stations comprise an engine disassembling station, a part disassembling station, a waste oil extracting station and a hazardous waste disassembling station, and each disassembling station is arranged along the line of the transport guide rail; the transport trolley comprises a transport trolley body and a rotating trolley body; a rotating device is arranged between the rotating trolley body and the transport trolley body; a thrust bearing is arranged in the rotating device; and the rotating trolley body can rotate for 360 degrees around the rotating device. By using the transport guide rail and the transport trolley as transport devices, the cars to be disassembled can be transported to different disassembling stations, thereby realizing the mechanized and automated production of car disassembling operation, greatly improving the production efficiency, reducing the labor intensity of workers and reducing the occurrence rate of safety accidents.

Description

Production line device for disassembling scrapped cars
Technical field
The invention belongs to abandoned car and disassemble the reclaiming scrap, be specifically related to a kind of production line device for disassembling scrapped cars.
Background technology
Along with the raising of people's living standard, automobile demand amount and owning amount increase sharply, and junked-auto quantity also sharply rises, and learies had reached 1,080,000 in 2005.Auto trade is as mainstay of the national economy industry, and it is made and consumes ample resources simultaneously, therefore to the re-using, make and utilize of junked-auto parts and material, can protect environment and economizes on resources.The regular junked-auto of China reclaims existing more than 1200 families of enterprise at present, and the practitioner is the people more than 6.6 ten thousand.Do not have unified specification but abandoned car is disassembled industry, the general technical level falls behind, and mainly shows the following aspects:
1. scope of the enterprise is less, manages loose.It is simple and crude to disassemble the place, is simple open Venue Operations basically, and workshop and factory building are not operated by most enterprises, and individual other has only the simple and crude builder's temporary shed of depositing parts.The practitioner mostly is the temporary greatly, and the automobile major technical personnel is on the low side, and the business and the technical quality of enterprise personnel are on the low side.
2. it is extensive to disassemble mode, and level of mechanization is low.Most of enterprises still disassemble and manual oxygen cutting by craft, though minority enterprise is furnished with special-purpose device for disassembling, also is simple S. A. shears, or be equipped with cleaning machine, crusher, and some hang, equipment such as fork truck, but the equipment integration degree is low, can't realize automation mechanized operation.
3. recovery utilization rate is low.The present domestic abandoned car percent recovery only has about 40%, great majority reclaim disassemble enterprise not to reproducible parts sort out, standard management such as arrangement, trimming.
4. secondary environmental pollution is serious.Automobile is disassembled and is handled generated contaminant and mainly contains three classes: the one, and solid waste mainly is the plastic items that is difficult to reclaim, the plastic packing article that can not degrade that produces with packaging industry is the same, is referred to as " white pollution ".The main method of disposal of plastic items is a landfill method, land occupation soon, and cause soil quality to descend, endanger very big.The 2nd, adopt incineration treatment method improperly, produce a large amount of toxic and harmfuls, cause serious atmospheric contamination.The 3rd, the mineral waste oil in the junked-auto, solvent slop etc. cause water to pollute.The paint and varnish remover of lubricating oil, Fuel Remained and cleaning parts and purging medium etc. form oily waste water, and the depleted electrolyte of storage battery causes lead pollution and acid pollution etc.
5. it is indeterminate to disassemble the place subregion.Not tractable material such as plastics, rubber, waste oil etc. are arbitrarily stacked, topple over, are burnt; The place mostly is sand ground, and waste oil, waste liquid permeate the ground arbitrarily, gross pollution soil and groundwater resource.Operating process is lack of standardization, and is random big to the processing of refuse material, and the fluorine Lyons in the air conditioning for automobiles, lead-acid accumulator etc. are not carried out harmless treatment, and environment is caused very big harm.
On July 1st, 2008, General Administration of Quality Supervision, Inspection and Quarantine o of the People's Republic of China, Chinese national standardization board of management have issued " abandoned car reclaims and disassembles factory specification " (GB22128-2008), clear and definite to abandoned car reclaim disassemble enterprise in the place, the facilities and equipment requirement, standard disassemble task program, the abandoned car of patent of the present invention is disassembled line equipment and can be promoted abandoned car and disassemble equipment industry value.
Summary of the invention
In order to overcome the above-mentioned defective that the known technology field exists, the objective of the invention is to, a kind of production line device for disassembling scrapped cars is provided, can realize disassembling mechanization, the automated production of automobile operation, increase substantially production efficiency, reduce labor strength, save human resources, reduce the safety misadventure incidence.
Production line device for disassembling scrapped cars provided by the invention, it comprises transport trolley, conveying, disassembling stations, and described transport trolley bottom is provided with track adjusting wheel, and track adjusting wheel cooperates with conveying, can move along conveying.Described disassembling stations comprises that driving engine disassembling stations, parts disassembling stations, waste oil liquid extract station, dangerous waste disassembling stations, and it is along the line that above-mentioned each disassembling stations is arranged on conveying.Described transport trolley comprises carries car body, rotation car body, is provided with slewing arrangement between rotation car body and the conveying car body, is provided with thrust baring in the described slewing arrangement, and the rotation car body can be done 360 ° of rotations around slewing arrangement.Described rotation car body is provided with fixed support and movable supporting frame, and the rotation car body is provided with guide groove, movable supporting frame and guide groove bearing fit.
Production line device for disassembling scrapped cars provided by the invention, it also comprises the automobile bont, described automobile bont comprises horizontal movement system, vertical hoisting system, base, described horizontal movement system comprises the parallel motion motor, the parallel motion screw mandrel, the parallel motion guide rail, parallel motion screw mandrel assembly, the parallel motion guide rail is fixedly installed on the base, the parallel motion motor is fixedly installed on the parallel motion guide rail, the parallel motion motor is connected with the parallel motion screw mandrel by drive coupling, the parallel motion screw mandrel connects parallel motion screw mandrel assembly, parallel motion screw mandrel assembly links to each other with the parallel motion guide rail, and can move on the parallel motion guide rail by roller; Described vertical shifting system comprises vertical drive motor, vertical shifting screw mandrel, lifting support, vertical shifting leading screw assembly and promotes fork, lifting support is fixedly installed on the parallel motion screw mandrel assembly, the vertical drive motor is fixedly installed on the lifting support, the vertical drive motor is connected with the vertical shifting screw mandrel by drive coupling, the vertical shifting screw mandrel connects vertical shifting screw mandrel assembly, promote fork and be fixed on the vertical shifting leading screw assembly, vertical shifting leading screw assembly can move up and down on lifting support by roller.
Production line device for disassembling scrapped cars provided by the invention, it also comprises automobile turning device, described automobile turning device comprises upset main frame and upset subsidiary engine, the structure of described upset main frame is to install slewing arrangement additional on the automobile bont, described slewing arrangement is arranged on and promotes between fork and the vertical shifting leading screw assembly, this slewing arrangement comprises S. A., pedestal bearing, the hydraulic rotating motor, the hydraulic rotating motor is arranged on the vertical shifting screw mandrel assembly, promote fork captive joint S. A., S. A. one end is installed on a pair of pedestal bearing, and the other end connects the hydraulic rotating motor; The structure of described upset subsidiary engine is to install slewing arrangement additional on the automobile bont, described slewing arrangement is arranged on and promotes between fork and the vertical shifting leading screw assembly, this slewing arrangement comprises S. A., pedestal bearing, pedestal bearing is fixedly installed on the vertical shifting screw mandrel assembly, promote fork captive joint S. A., the other end of S. A. is installed on a pair of pedestal bearing; The lifting fork of described upset main frame and upset subsidiary engine is oppositely arranged, and the front end that promotes fork is provided with adjustable chain.
Production line device for disassembling scrapped cars provided by the invention, its beneficial effect is, adopting conveying, transport trolley is load transfer device, automobile to be disassembled can be delivered to different disassembling stations, automobile bont, automobile turning device can realize that abandoned car moves and overturns in the automation of each disassembling stations, is convenient to the operation of disassembling to abandoned car.Realized disassembling mechanization, the automated production of automobile operation, increased substantially production efficiency, reduce labor strength, save human resources, reduce the safety misadventure incidence.
Description of drawings
Fig. 1 is the integral structure scheme drawing of the embodiment of the invention one;
Fig. 2 is the plan structure scheme drawing of Fig. 1;
Fig. 3 is the transport trolley structural representation of the embodiment of the invention one;
Fig. 4 is the automobile bont structural representation of the embodiment of the invention one;
Fig. 5 is the construction profile scheme drawing of Fig. 4;
Fig. 6 is the automobile turning device structural representation of the embodiment of the invention one.
Mark among the figure:
1. transport trolley; 2. conveying; 3. driving engine disassembling stations; 4. parts disassembling stations; 5. waste oil liquid disassembling stations; 6. dangerous waste disassembling stations, 7. pillar boom crane; 8. automobile bont; 9. automobile turning device; 10. conveying car body; 11. rotation car body; 12. slewing arrangement; 13. track adjusting wheel; 14. fixed block; 15. movable supporting frame; 16. fixed support; 17. vertical drive motor; 18. vertical shifting screw mandrel; 19. lifting support; 20. vertical shifting screw mandrel assembly; 21. lifting fork; 22. roller; 23. parallel motion assembly; 24. parallel motion screw mandrel; 25. parallel motion motor; 26. parallel motion guide rail; 27. base; 28. automobile to be disassembled; 29. upset subsidiary engine; 30. upset main frame; 31. pedestal bearing; 32. S. A.; 33. hydraulic rotating motor.
The specific embodiment
With reference to the accompanying drawings, in conjunction with an embodiment, production line device for disassembling scrapped cars provided by the invention is described in detail.
Embodiment one
With reference to Fig. 1-Fig. 6, the production line device for disassembling scrapped cars of present embodiment, it comprises transport trolley 1, conveying 2, disassembling stations, and described transport trolley 1 bottom is provided with track adjusting wheel 13, and track adjusting wheel 13 cooperates with conveying 2, can move along conveying 2.Described disassembling stations comprises that driving engine disassembling stations 3, parts disassembling stations 4, waste oil liquid extract station 5, dangerous waste disassembling stations 6, and it is along the line that above-mentioned each disassembling stations is arranged on conveying 2.Described transport trolley 1 comprises carries car body 10, rotation car body 11, is provided with slewing arrangement 12 between rotation car body 11 and the conveying car body 10, is provided with thrust baring in the described slewing arrangement, and rotation car body 11 can be done 360 ° of rotations around slewing arrangement.Described rotation car body 11 is provided with fixed support 16 and movable supporting frame 15, and rotation car body 11 is provided with guide groove, movable supporting frame 15 and the guide groove bearing fit that rotates on the car body 11.Described conveying 2 is the square steel guide rail, and rotation car body 11 is for square steel tube is welded, and checkered steel plate is laid on the surface, regulates movable supporting frame 15, can support the automobile to be disassembled of different automobile types.When conveying is waited to disassemble automobile 28, be lifted on the transport trolley 1 waiting to disassemble automobile 28 with pillar boom crane 7 earlier, after transport trolley 1 moves to disassembling stations along conveying 2, manually that fixed block 14 is fixing track adjusting wheel 15, according to the operation needs, wait to disassemble the rotation car body 11 of automobile 28, can in 360 ° of scopes, do the rotation of unspecified angle with transport trolley.
The production line device for disassembling scrapped cars of present embodiment, it also comprises automobile bont 8, described automobile bont 8 comprises horizontal movement system, vertical hoisting system, base, described horizontal movement system comprises parallel motion motor 25, parallel motion screw mandrel 24, parallel motion guide rail 26, parallel motion screw mandrel assembly 23, parallel motion guide rail 26 is fixedly installed on the base 27, parallel motion motor 25 is fixedly installed on the parallel motion guide rail 26, parallel motion motor 25 is connected with parallel motion screw mandrel 24 by drive coupling, parallel motion screw mandrel 24 connects parallel motion screw mandrel assembly 23, parallel motion screw mandrel assembly 23 links to each other with parallel motion guide rail 26, and can move on parallel motion guide rail 26 by roller; Described vertical shifting system comprises vertical drive motor 17, vertical shifting screw mandrel 18, lifting support 19, vertical shifting leading screw assembly 20 and lifting fork 21, lifting support 19 is fixedly installed on the parallel motion screw mandrel assembly 23, vertical drive motor 17 is fixedly installed on the lifting support 19, vertical drive motor 17 is connected with vertical shifting screw mandrel 18 by drive coupling, vertical shifting screw mandrel 18 connects vertical shifting screw mandrel assembly 20, promote fork 21 and be fixed on the vertical shifting leading screw assembly 20, vertical shifting leading screw assembly 20 can be done on lifting support 19 by roller 22 and move up and down.
When advancing operation, parallel motion motor 25 clickwises, drive the parallel motion screw mandrel and rotate 24, parallel motion leading screw assembly 23 advances along with the rotation of parallel motion screw mandrel 24, lifting support 19 and lifting fork 21 advanced in unison, during parallel motion motor 25 left-hand revolutions, carry out back operation.When promoting operation, vertical drive motor 17 clickwises drive vertical shifting screw mandrel 18 and rotate, vertical shifting leading screw assembly 20 promotes along with the rotation of vertical shifting screw mandrel 18, promote fork 21 simultaneously and rise, during vertical drive motor 17 left-hand revolutions, carry out step-down operation.
The production line device for disassembling scrapped cars of present embodiment, it also comprises automobile turning device 9, described turning device 9 comprises upset main frame 30 and upset subsidiary engine 29, the structure of described upset main frame 30 is to install slewing arrangement additional on automobile bont 8, described slewing arrangement is arranged on and promotes between fork 21 and the vertical shifting leading screw assembly 20, this slewing arrangement comprises pedestal bearing 31, S. A. 32, hydraulic rotating motor 33, hydraulic rotating motor 33 is arranged on the vertical shifting screw mandrel assembly 20, promote fork 21 captive joint S. A.s 32, S. A. 32 1 ends are installed on a pair of pedestal bearing 31, and the other end connects hydraulic rotating motor 33; The structure of described upset subsidiary engine 29 is to install slewing arrangement additional on automobile bont 8, described slewing arrangement is arranged on and promotes between fork 21 and the vertical shifting leading screw assembly 20, this slewing arrangement comprises S. A. 32, pedestal bearing 31, pedestal bearing 31 is fixedly installed on the vertical shifting screw mandrel assembly 20, promote fork 21 captive joint S. A.s 31, the other end of S. A. 31 is installed on a pair of pedestal bearing 32; The lifting fork of described upset main frame 30 and upset subsidiary engine 29 is oppositely arranged, and the front end that promotes fork is provided with adjustable chain.
After being loaded with the transport trolley 1 of waiting to disassemble automobile 28 and putting in place, transport trolley 1 Rotate 180 °, at this moment main frame 30 overturns, upset subsidiary engine 29 advances relatively, the lifting fork of two equipment puts in the bottom of waiting to disassemble automobile 28, manually automobile is fixed on and promotes on the fork with the scalable chain, at this moment the main frame 30 that overturns rises synchronously with upset subsidiary engine 29, reach need the position after, start the hydraulic rotating motor 33 of upset main frame, automobile is along with half-twist, and at this moment automobile is in side direction state perpendicular to the ground, after this station is disassembled task and finished, according to opposite order automobile is played back on the transport trolley, has finished the work of this station.

Claims (2)

1. production line device for disassembling scrapped cars, it comprises transport trolley, conveying, disassembling stations, described transport trolley bottom is provided with track adjusting wheel, track adjusting wheel cooperates with conveying, can move along conveying, it is characterized in that: it also comprises the automobile bont, described automobile bont comprises horizontal movement system, vertical hoisting system, base, described horizontal movement system comprises the parallel motion motor, the parallel motion screw mandrel, the parallel motion guide rail, parallel motion screw mandrel assembly, the parallel motion guide rail is fixedly installed on the base, the parallel motion motor is fixedly installed on the parallel motion guide rail, the parallel motion motor is connected with the parallel motion screw mandrel by drive coupling, the parallel motion screw mandrel connects parallel motion screw mandrel assembly, parallel motion screw mandrel assembly links to each other with the parallel motion guide rail, and can move on the parallel motion guide rail by roller; Described vertical shifting system comprises vertical drive motor, vertical shifting screw mandrel, lifting support, vertical shifting leading screw assembly and promotes fork, lifting support is fixedly installed on the parallel motion screw mandrel assembly, the vertical drive motor is fixedly installed on the lifting support, the vertical drive motor is connected with the vertical shifting screw mandrel by drive coupling, the vertical shifting screw mandrel connects vertical shifting screw mandrel assembly, promote fork and be fixed on the vertical shifting leading screw assembly, vertical shifting leading screw assembly can move up and down on lifting support by roller.
2. production line device for disassembling scrapped cars according to claim 1, it is characterized in that: it also comprises automobile turning device, described automobile turning device comprises upset main frame and upset subsidiary engine, the structure of described upset main frame is to install slewing arrangement additional on the automobile bont, described slewing arrangement is arranged on and promotes between fork and the vertical shifting leading screw assembly, this slewing arrangement comprises S. A., pedestal bearing, the hydraulic rotating motor, the hydraulic rotating motor is arranged on the vertical shifting screw mandrel assembly, promote fork captive joint S. A., S. A. one end is installed on a pair of pedestal bearing, and the other end connects the hydraulic rotating motor; The structure of described upset subsidiary engine is to install slewing arrangement additional on the automobile bont, described slewing arrangement is arranged on and promotes between fork and the vertical shifting leading screw assembly, this slewing arrangement comprises S. A., pedestal bearing, pedestal bearing is fixedly installed on the vertical shifting screw mandrel assembly, promote fork captive joint S. A., the other end of S. A. is installed on a pair of pedestal bearing; The lifting fork of described upset main frame and upset subsidiary engine is oppositely arranged, and the front end that promotes fork is provided with adjustable chain.
CN2009102310444A 2009-12-12 2009-12-12 Production line device for disassembling scrapped cars CN101734306B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009102310444A CN101734306B (en) 2009-12-12 2009-12-12 Production line device for disassembling scrapped cars

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009102310444A CN101734306B (en) 2009-12-12 2009-12-12 Production line device for disassembling scrapped cars

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CN101734306A CN101734306A (en) 2010-06-16
CN101734306B true CN101734306B (en) 2011-08-31

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Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102897248B (en) * 2011-07-27 2015-04-15 安徽赛耐尔机械制造有限公司 Wire disassembling device of automobile
CN102554592A (en) * 2011-12-12 2012-07-11 安徽韦尔汽车科技有限公司 Gearbox disassembly conveying system for scrapped automobile disassembly line
CN102626711B (en) * 2012-03-29 2014-03-05 韩清洁 Multifunctional tearing and breaking separation production line
CN103373408B (en) * 2012-04-26 2015-06-03 湖南万容科技股份有限公司 Method and device for dismantling and recycling scrapped automobile
CN102849146B (en) * 2012-09-11 2014-11-19 桑德环境资源股份有限公司 Scraped car disassembling recycling line
CN103112519B (en) * 2013-01-24 2015-11-25 韩清洁 A kind of junk vehicle disassembles manufacturing line and corresponding technique
CN104043640A (en) * 2014-06-24 2014-09-17 江苏华宏科技股份有限公司 Disassembling and vehicle shell crushing assembly line for scraped car
CN104176153B (en) * 2014-07-31 2016-07-06 铜陵天奇蓝天机械设备有限公司 Retired passenger car disassembly system
CN105015650A (en) * 2015-07-31 2015-11-04 鑫广再生资源(上海)有限公司 Scrapped autotruck and heavy passenger car disassembling technology

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