CN203876873U - Aerial overhead conveying system for waste automobile dismantling - Google Patents
Aerial overhead conveying system for waste automobile dismantling Download PDFInfo
- Publication number
- CN203876873U CN203876873U CN201420134445.4U CN201420134445U CN203876873U CN 203876873 U CN203876873 U CN 203876873U CN 201420134445 U CN201420134445 U CN 201420134445U CN 203876873 U CN203876873 U CN 203876873U
- Authority
- CN
- China
- Prior art keywords
- disassembled
- conveying system
- rail
- junked
- flat car
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002699 waste material Substances 0.000 title abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000969 carrier Substances 0.000 abstract 2
- 238000005096 rolling process Methods 0.000 abstract 1
- 230000032258 transport Effects 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
Landscapes
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The utility model discloses an aerial overhead conveying system for waste automobile dismantling, and relates to the technical field of scrapped automobile dismantling. The system comprises a rail arranged on the ground and a PLC, a rail flat car is arranged on the rail through rolling wheels in a sliding mode, the rail flat car is connected with the PLC, the PLC controls the rail flat car to run, each of two sides of the rail is provided with stand columns which are arranged at intervals, a cross beam is arranged on the stand columns on each side,transport carriers are arranged between the two cross beams, scissor lifting mechanisms are connected below the transport carriers, and the scissor lifting mechanisms are controlled by the PLC to ascend and descend. The bottoms of the scissor lifting mechanisms are connected with clamping mechanisms used for clamping automobiles to be dismantled. According to the system, the automobiles to be dismantled can be conveyed to different dismantling stations, mechanization and automatic production of automobile dismantling work can be achieved, the production efficiency is greatly improved, labor intensity of workers is reduced, manpower resources are saved, and the safety accident occurrence rate is reduced.
Description
Technical field
The utility model relates to abandoned car disassembling technology field, is specifically related to a kind of junked-auto and disassembles aerial overhead conveying system.
Background technology
Along with the raising of people's living standard, automobile demand amount and owning amount increase sharply, and junked-auto quantity also sharply rises.Auto trade is as mainstay of the national economy industry, and it is manufactured and consumes ample resources simultaneously, therefore to the re-using, manufacture again and recycle of junked-auto parts and material, and can protection of the environment and economize on resources.
But abandoned car is disassembled industry, there is no unified specification, general technical level falls behind, and is mainly manifested in the following aspects:
1) scope of the enterprise is less, manages loose.Disassembling place simple and crude, is simple open Venue Operations substantially, and most enterprises do not operate workshop and factory building, and individual other only has the simple and crude builder's temporary shed of depositing parts.Practitioner is mostly temporary, and automobile major technical personnel is on the low side, and business and the technical quality of enterprise personnel are on the low side.
2) disassemble mode extensive, level of mechanization is low.Most enterprises is still disassembled and manual oxygen cutting by craft, although minority enterprise is furnished with special-purpose device for disassembling, is also simple S. A. shears, or is equipped with the equipment such as purging medium, crusher and some cranes, fork truck, but integration of equipments degree is low, cannot realize automation mechanized operation.
3) recovery utilization rate is low.The current domestic abandoned car percent recovery only has 40% left and right, most of Dismantlement enterprise not to reproducible parts sort out, the standardized administration such as arrangement, trimming.
4) secondary environmental pollution is serious.Automobile dismounting and the pollutants process producing mainly contain three classes: the one, and solid waste, is to be mainly difficult to the plastic items that reclaims, the main method of disposal of plastic items is landfill method, land occupation not only, and cause soil quality to decline, endanger very large.The 2nd, adopt wrongful incineration treatment method, produce a large amount of toxic and harmfuls, cause serious atmospheric contamination.The 3rd, the waste mineral oil in junked-auto, solvent slop etc. cause water to pollute.The paint and varnish remover of lubricating oil, Fuel Remained and cleaning parts and purging medium etc. form oily waste water, and the depleted electrolyte of storage battery causes lead pollution and acid pollution etc.
5) disassemble place subregion indefinite.Not tractable material is arbitrarily stacked, topples over, is burnt as plastics, rubber, waste oil etc.; Place mostly is sand ground, and waste oil, waste liquid permeate the ground arbitrarily, gross pollution soil and groundwater resource.
6) operating process is lack of standardization, and random large to the processing of refuse material, to the dichlorodifluromethane in air conditioning for automobiles, lead-acid accumulator etc. do not carry out harmless treatment, and environment is caused to very big harm.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of cost low, and the junked-auto that efficiency is high is disassembled aerial overhead conveying system.
Technical problem to be solved in the utility model realizes by the following technical solutions:
A kind of junked-auto is disassembled aerial overhead conveying system, comprise and be arranged at ground track and PLC controller, on described track, by roller, slide and be provided with rail flat car, described rail flat car is connected with PLC controller, by PLC controller, controlled the operation of rail flat car, described track both sides are interval with column, on the column of each side, be equipped with a crossbeam, between described two crossbeams, transport agent is installed, described transport agent below is connected with scissors fork lifting mechanism, this scissors fork lifting mechanism is controlled its lifting by PLC controller, described scissors fork lifting mechanism bottom is connected with clamping device, be used for clamping automobile to be disassembled.
Described transport agent is connected with scissors fork lifting mechanism by Electric Chain Blocks, and described Electric Chain Blocks is accepted the control of PLC controller, drives scissors fork lifting mechanism to carry out lifting action.
Described transport agent comprises dolly, and described dolly is connected with reducing motor, and described reducing motor is connected to PLC controller.
Described clamping device comprises the connecting panel that is connected to scissors fork lifting mechanism bottom, described connecting panel bottom Si Ge corner is respectively connected with a fixture body of rod, described fixture body of rod bottom is connected with fixture, described fixture body of rod top is connected with cylinder, described cylinder is used for driving clamp rod body action, realizes the clamping to automobile.
The cylinder body of described cylinder is arranged on the bottom surface of connecting panel, and the piston rod front end of cylinder is connected on the fixture body of rod.
The L-shaped structure in cross section of described fixture.
Disassemble step as follows:
1) junked-auto to be disassembled is delivered to rail flat car by fork truck;
2) start rail flat car, rail flat car transports automobile to cushioning feeding station;
3) press scissors on PLC controller fork lifting mechanism button, travel switch control under, start Electric Chain Blocks, Electric Chain Blocks falls, and makes scissors fork lifting mechanism fall to preset height;
4) start left and right cylinder, make clamping device to default Clamping force (N) clamp automobile, under the control of displacement pickup, trigger lifting button, Electric Chain Blocks promotes automobile to predetermined altitude;
5) trigger light rail reducing motor, reducing motor drags moving trolley with the operation of 5m/min speed, drags automobile to default disassembling stations, and back and forth moving trolley, disassembles dolly until 12 stations all hang up;
6) front station is pressed signal switch after having disassembled, and tells next station, can start moving trolley, and each disassembling stations, under the control of signal lamp, is coordinated mutually, and substep is disassembled, and so forth circulation.
The beneficial effects of the utility model are: the utility model can be delivered to different disassembling stations by automobile to be disassembled, realized mechanization, the automated production of disassembling automobile operation, increased substantially production efficiency, reduce labor strength, save human resources, reduce safety misadventure incidence.
Accompanying drawing explanation
Fig. 1 is the initial station lateral plan of the utility model;
Fig. 2 is the utility model front view;
Fig. 3 is the initial station block diagram of the utility model;
Fig. 4 is that the utility model is disassembled diagram of circuit.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach object and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
As Fig. 1, shown in Fig. 3, a kind of junked-auto is disassembled aerial overhead conveying system, comprise and be arranged at ground track 10 and PLC controller (being sign in figure), on track 10, by roller, slide and be provided with rail flat car 101, rail flat car 101 is connected with PLC controller, by PLC controller, controlled the operation of rail flat car 101, track 10 both sides are interval with column 20, on the column 20 of each side, be equipped with a crossbeam 201, between two crossbeams 201, transport agent 30 is installed, transport agent 30 belows are connected with scissors fork lifting mechanism 40, this scissors fork lifting mechanism 40 is controlled its lifting by PLC controller, scissors fork lifting mechanism 40 bottoms are connected with clamping device 50, be used for clamping automobile 60 to be disassembled.Transport agent 30 is connected with scissors fork lifting mechanism 40 by Electric Chain Blocks 301, and Electric Chain Blocks 301 is accepted the control of PLC controller, drives scissors fork lifting mechanism 40 to carry out lifting action.Transport agent 30 comprises dolly 302, and dolly 302 is connected with reducing motor 303, and reducing motor 303 is connected to PLC controller.As shown in Figure 2, clamping device 50 comprises the connecting panel 501 that is connected to scissors fork lifting mechanism 40 bottoms, connecting panel 501 bottom Si Ge corners are respectively connected with a fixture body of rod 502, the fixture body of rod 502 bottoms are connected with fixture 503, the fixture body of rod 502 tops are connected with cylinder 504, cylinder 504, for driving 502 actions of the fixture body of rod, is realized the clamping to automobile.The cylinder body of cylinder 504 is arranged on the bottom surface of connecting panel 501, and the piston rod front end of cylinder 504 is connected on the fixture body of rod 502, the L-shaped structure in the cross section of fixture 503.
Disassemble step following (as Fig. 4):
1) junked-auto to be disassembled is delivered to rail flat car by fork truck;
2) start rail flat car, rail flat car transports automobile to cushioning feeding station;
3) press scissors on PLC controller fork lifting mechanism button, travel switch control under, start Electric Chain Blocks, Electric Chain Blocks falls, and makes scissors fork lifting mechanism fall to preset height;
4) start left and right cylinder, make clamping device to default Clamping force (N) clamp automobile, under the control of displacement pickup, trigger lifting button, Electric Chain Blocks promotes automobile to predetermined altitude;
5) trigger light rail reducing motor, reducing motor drags moving trolley with the operation of 5m/min speed, drags automobile to default disassembling stations, and back and forth moving trolley, disassembles dolly until 12 stations all hang up;
6) front station is pressed signal switch after having disassembled, and tells next station, can start moving trolley, and each disassembling stations, under the control of signal lamp, is coordinated mutually, and substep is disassembled, and so forth circulation.
More than show and described groundwork of the present utility model and principal character and advantage of the present utility model.The technical personnel of the industry should be understood; the utility model is not restricted to the described embodiments; that in above-described embodiment and specification sheets, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (6)
1. a junked-auto is disassembled aerial overhead conveying system, it is characterized in that: comprise and be arranged at ground track and PLC controller, on described track, by roller, slide and be provided with rail flat car, described rail flat car is connected with PLC controller, by PLC controller, controlled the operation of rail flat car, described track both sides are interval with column, on the column of each side, be equipped with a crossbeam, between described two crossbeams, transport agent is installed, described transport agent below is connected with scissors fork lifting mechanism, this scissors fork lifting mechanism is controlled its lifting by PLC controller, described scissors fork lifting mechanism bottom is connected with clamping device, be used for clamping automobile to be disassembled.
2. junked-auto according to claim 1 is disassembled aerial overhead conveying system, it is characterized in that: described transport agent is connected with scissors fork lifting mechanism by Electric Chain Blocks.
3. junked-auto according to claim 1 is disassembled aerial overhead conveying system, it is characterized in that: described transport agent comprises dolly, and described dolly is connected with reducing motor, and described reducing motor is connected to PLC controller.
4. junked-auto according to claim 1 is disassembled aerial overhead conveying system, it is characterized in that: described clamping device comprises the connecting panel that is connected to scissors fork lifting mechanism bottom, described connecting panel bottom Si Ge corner is respectively connected with a fixture body of rod, described fixture body of rod bottom is connected with fixture, and described fixture body of rod top is connected with cylinder.
5. junked-auto according to claim 4 is disassembled aerial overhead conveying system, it is characterized in that: the cylinder body of described cylinder is arranged on the bottom surface of connecting panel, and the piston rod front end of cylinder is connected on the fixture body of rod.
6. junked-auto according to claim 4 is disassembled aerial overhead conveying system, it is characterized in that: the L-shaped structure in cross section of described fixture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420134445.4U CN203876873U (en) | 2014-03-24 | 2014-03-24 | Aerial overhead conveying system for waste automobile dismantling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420134445.4U CN203876873U (en) | 2014-03-24 | 2014-03-24 | Aerial overhead conveying system for waste automobile dismantling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203876873U true CN203876873U (en) | 2014-10-15 |
Family
ID=51677400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420134445.4U Expired - Fee Related CN203876873U (en) | 2014-03-24 | 2014-03-24 | Aerial overhead conveying system for waste automobile dismantling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203876873U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921864A (en) * | 2014-03-24 | 2014-07-16 | 安徽赛耐尔机械制造有限公司 | Aerial overhead conveying system for disassembling waste automobiles |
| CN106275135A (en) * | 2016-11-04 | 2017-01-04 | 黄石博控自动化科技有限公司 | A kind of motor vehicles environmental protection continuous rolling bed formula solid disassembles production line |
| CN110562845A (en) * | 2019-09-09 | 2019-12-13 | 湖北博控自动化科技股份有限公司 | Aerial ground three-dimensional disassembly complete equipment |
-
2014
- 2014-03-24 CN CN201420134445.4U patent/CN203876873U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921864A (en) * | 2014-03-24 | 2014-07-16 | 安徽赛耐尔机械制造有限公司 | Aerial overhead conveying system for disassembling waste automobiles |
| CN106275135A (en) * | 2016-11-04 | 2017-01-04 | 黄石博控自动化科技有限公司 | A kind of motor vehicles environmental protection continuous rolling bed formula solid disassembles production line |
| CN110562845A (en) * | 2019-09-09 | 2019-12-13 | 湖北博控自动化科技股份有限公司 | Aerial ground three-dimensional disassembly complete equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141015 Termination date: 20150324 |
|
| EXPY | Termination of patent right or utility model |