CN103373408B - Method and device for dismantling and recycling scrapped automobile - Google Patents
Method and device for dismantling and recycling scrapped automobile Download PDFInfo
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- CN103373408B CN103373408B CN201210123822.XA CN201210123822A CN103373408B CN 103373408 B CN103373408 B CN 103373408B CN 201210123822 A CN201210123822 A CN 201210123822A CN 103373408 B CN103373408 B CN 103373408B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/56—Reuse, recycling or recovery technologies of vehicles
Abstract
Disclosed are a method and a device for dismantling and recycling a scrapped automobile. The method comprises disassembling hazardous wastes at a hazardous waste disassembling work station and feeding the hazardous waste disassembled scrapped automobile to a buffer work station to prepare to enter into the next work station; extracting waste oil at a waste oil extraction work station and feeding the waste oil extracted scrapped automobile to the buffer work station to prepare to enter into the next work station; disassembling an engine gearbox at an engine gearbox disassembling work station and feeding the engine gearbox disassembled scrapped automobile to the buffer work station to prepare to enter into the next work station; disassembling parts at a part disassembling work station and feeding an automobile body of the scrapped automobile to a discharging work station. The method and the device for dismantling and recycling the scrapped automobile have the advantages of being flexible in operation, greatly improving the working efficiency and the degree of refinement of the dismantling and recycling of the scrapped automobile, avoiding secondary pollution and achieving the purposes of treating the scrapped automobile reasonably, protecting the environment and saving resources.
Description
Technical field
The invention belongs to abandoned car and disassemble recovery technology field, particularly relate to a kind of disassemble for abandoned car pretreatment and become more meticulous disassemble the method and apparatus of recovery.
Background technology
Along with national economy grows continuously and fast, in September, 2010, domestic automobile recoverable amount broke through 7,000 ten thousand, and the now annual abandoned car amount of China is about 4,000,000.National automobile production and marketing in 2010 has broken through 1,800 ten thousand, becomes the first in the world automobile production and marketing big country, 2011 especially volume of production and marketing break through 1,840 ten thousand, again refresh global historic records.The amount of abandoned car also can continue to increase thereupon.Auto-industry have become mainstay of the national economy industry, but a large amount of rejection of caies, huge pressure is added to environmental protection.Dealing carefully with therefore to abandoned car parts and material, and new requirement is proposed to the recycling of these parts.Rational process abandoned car, can protection of the environment and economizing on resources, for recycling economy makes great contribution.The enterprise that current China is engaged in abandoned car recovery reaches family more than 1000, and major part does not have pioneering technology to support, yet ununified specification, and aggregate level falls behind.Non-normal disassemble and reclaim to production bring very large potential safety hazard.Concrete manifestation is as follows:
1) most of scope of the enterprise is little, manages loose, is open work substantially, and ' professional is not high.
2) disassembling method and installations and facilities are simple, and major part by hand and manual oxygen cutting.Though minority enterprise is furnished with some professional equipments, be all hydraulic pressure crocodile shears etc., device integration is not high, uses inconvenience, and efficiency is low yet.
3) secondary pollution is large, and many enterprises are not owing to having good place and facility, and waste oil liquid leaks into soil, even polluted underground water.Disassemble refuse not classify, amount of landfill is large.Incinerating waste material, also produces a large amount of exhaust emission environment etc.
Summary of the invention
Technical matters to be solved by this invention is: solve above-mentioned prior art Problems existing, and provides one to disassemble recovery method and equipment for abandoned car, prevents secondary pollution, reaches the object rationally processing abandoned car, protection of the environment and economize on resources.
The technical solution used in the present invention is: a kind of abandoned car that is used for disassembles recovery method, first at dangerous waste dismounting station dismounting dangerous waste, then the abandoned car after dismounting dangerous waste is sent into buffer station, waits to enter next station; Next extracts station in waste oil liquid to extract waste oil liquid, then the abandoned car extracted after waste oil liquid sent into buffer station, wait to enter next station; 3rd is at engine mission dismounting station dismounting engine mission, then the abandoned car after dismounting engine mission is sent into buffer station, waits to enter next station; Be finally at parts dismounting station dismounting parts, then abandoned car vehicle body sent into discharging station.
In technique scheme, concrete steps are:
Step one: first by gauntry crane, abandoned car is lifted into dangerous waste dismounting station along guide rail, be placed on work ground, by hand-held hydraulic shear THE ADIABATIC SHEAR IN bonnet and four car doors energetically, then, artificial unloading's storage battery, use safety air bag explosive device firing safety air-bag, or the lower safety air bag of dismounting, first preserve again focus utilization safe detonation device and concentrate ignition, next utilize hand-held energetically hydraulic shear seat is removed, common scissors is utilized to remove floor glue, then with coolant reclaiming machine, dichlorodifluromethane is extracted, air-conditioner pipe is cut off, whole wire harness is cut off again by scissors, and cut off acceleration cable and clutch bracing wire with sea, finally use general tool dismounting airfilter, after above-mentioned work completes, if continuous seepage, work below does not complete, then abandoned car is lifted into the first buffer station, if, second station waste oil liquid extracts station and completes, so then directly be lifted into the second station and carry out further work,
Step 2: utilize gauntry crane along guide rail, abandoned car is moved on the hydraulic elevating platform of second station and waste oil liquid extraction station, first tire is laid down at this station, and the spare tyre of boot is taken away, and then utilize hydraulic elevating platform to rise abandoned car, fluid discharge machine is utilized the oiliness waste liquid of automobile and aqueous waste to be taken away, gasoline, diesel oil pumper is utilized gasoline or diesel oil to be extracted, dismounting gasoline or diesel fuel filter, above-mentioned complete after, fuel tank is removed, before putting down safety lever removed, after above-mentioned work completes, if continuous seepage, work below does not complete, then abandoned car is lifted into the second buffer station, if, 3rd station and engine mission dismounting station complete, so then directly be lifted into the 3rd station and carry out further work.
Step 3: utilize gauntry crane along guide rail, abandoned car is moved to the 3rd station and engine mission dismounting station, utilize hydraulic overturn platform, turned over by abandoned car and turn 90 degrees, freeing pipe and noise silencer and three-element catalytic are cut by hand-held energetically hydraulic shear, pull down fender, transmission shaft then by hand, dismounting kettle, condenser, then hang driving engine by single-beam cantilever, dismounting driving engine and change speed gear box, dismounting back axle, rear diff, steering wheel are outside; After above-mentioned work completes, if continuous seepage, work below does not complete, then abandoned car is lifted into the 3rd buffer station, if the 4th station and parts dismounting station complete, are so then directly lifted into the 4th station and carry out further work;
Step 4: utilize gauntry crane along guide rail, moves to the 4th station and parts dismounting station, dismounting master cylinder, dismounting instrument desk, disassembly direction machine, dismounting steering shaft, dismounting computer board, dismounting safety box, dismounting wire harness by abandoned car; After above-mentioned, remaining car shell, can enter the broken line of auto body and carry out fragmentation acquisition steel scrap.
A kind of abandoned car that is used for disassembles reclaiming scrap, comprise the dangerous waste dismounting station connected successively, buffer station, waste oil liquid extracts station, buffer station, engine mission dismounting station, buffer station, parts dismounting station, discharging station, the dismounting platform that becomes more meticulous is furnished with in the side of above-mentioned station, in the both sides of above-mentioned station and platform, guide rail is installed, guide rail is provided with gauntry crane, hydraulic elevating platform and hydraulic overturn platform is separately installed with at waste oil liquid extraction station and engine mission dismounting station, platform base is furnished with waste oil liquid leakage-proof socket, manufactured by steel plate bending, lay steel grating above, platform foundation is also made with the groove of antiseep, at engine mission dismounting station, single-beam cantilever is also installed to hang.
In technique scheme, described hydraulic elevating platform is by hydraulic-driven, and 4 support abandoned car.
In technique scheme, described hydraulic overturn platform is by hydraulic-driven, and 4 support abandoned car, has a hydraulic ram to drive pressing plate to push down abandoned car above.
In technique scheme, be configured with weight-saving hand-held hydraulic shear, coolant reclaiming machine, safety air bag igniter and general tool energetically at dangerous waste dismounting station; Extract station in waste oil liquid and be configured with gasoline, diesel oil pumper, wind big gun, Liquid extracting machine and manual, power tool; Weight-saving hand-held hydraulic shear and general tool is energetically configured with at engine mission dismounting station; Normal screws cutter, coes wrench, female wrench and open-end spanner is configured with at parts dismounting station.
Advantage of the present invention and beneficial effect are mainly in following three:
1, adopt gauntry crane to complete lifting task, gauntry crane can flexible operation, can move to another one station arbitrarily, improve the alerting ability of running greatly from a station, while also improve work efficiency.
2, after each concrete station, arrange a buffer station, buffer station can solve by disassembling the inconsistent halting problem caused of difficulty.
3, pretreatment is disassembled platform side and is also provided with 2 and becomes more meticulous and disassemble platform, solve in the past disassemble the problem that platform can not disassemble broken-down vehicle.
accompanying drawing illustrates:
Fig. 1 is embodiment of the present invention plan sketch;
Fig. 2 is that the present invention disassembles recovery process schematic diagram;
Fig. 3 is the schematic side view of Fig. 1.
accompanying drawing mark illustrates:
1-gauntry crane, 2-guide rail, 3-coolant reclaiming machine, 4-vehicle glass dismounting cutter, 5-hand-held hydraulic shear energetically, 6-hydraulic elevating platform, 7-fluid discharge machine, 8-material cycling case, 9-hydraulic overturn platform, 10-single-beam cantilever hangs, 11-tool cart, 12-tyre detacher, 13-suspender, 14-becomes more meticulous and disassembles platform, 15-gasoline, diesel oil pumper, 16-safety air bag igniter.
detailed description of the invention:
see Fig. 1, Fig. 2, Fig. 3, abandoned car process of the present invention is disassembled recovery method and is: first at dangerous waste dismounting station dismounting dangerous waste, then the abandoned car after dismounting dangerous waste is sent into buffer station, wait to enter next station; Next extracts station in waste oil liquid to extract waste oil liquid, then the abandoned car extracted after waste oil liquid sent into buffer station, wait to enter next station; 3rd is at engine mission dismounting station dismounting engine mission, then the abandoned car after dismounting engine mission is sent into buffer station, waits to enter next station; Be finally at parts dismounting station dismounting parts, then abandoned car vehicle body sent into discharging station.
A kind of abandoned car that is used for disassembles reclaiming scrap, comprise the dangerous waste connected successively and dismantle station, buffer station, waste oil liquid extraction station, buffer station, engine mission dismounting station, buffer station, parts dismounting station, buffer station, the dismounting platform 14 that becomes more meticulous is furnished with in the side of above-mentioned station, in the both sides of above-mentioned station and platform, guide rail 2 is installed, guide rail 2 is provided with gauntry crane 1.Hydraulic elevating platform 6 and hydraulic overturn platform 9 is separately installed with at waste oil liquid extraction station and engine mission dismounting station, platform base is furnished with waste oil liquid leakage-proof socket, manufactured by steel plate bending, lay steel grating above, platform foundation is also made with the groove of antiseep, is also provided with single-beam cantilever hangs 10 at engine mission dismounting station.
Above-mentioned hydraulic elevating platform 6 is by hydraulic-driven, and 4 support abandoned car.
Above-mentioned hydraulic overturn platform 9 is by hydraulic-driven, and 4 support abandoned car, has a hydraulic ram to drive pressing plate to push down abandoned car above.
In technique scheme, be configured with weight-saving hand-held hydraulic shear 5, coolant reclaiming machine 3, safety air bag igniter 16 and general tool energetically at dangerous waste dismounting station; Extract station in waste oil liquid and be configured with gasoline, diesel oil pumper 15, wind big gun, Liquid extracting machine and manual, power tool; Weight-saving hand-held hydraulic shear 5 and general tool is energetically configured with at engine mission dismounting station; Normal screws cutter, coes wrench, female wrench and open-end spanner is configured with at parts dismounting station.
Above-mentioned dangerous waste dismounting station, configuration weight-saving hand-held hydraulic shear 5, coolant reclaiming machine 3, safety air bag igniter 16 and general tool energetically; Described dismounting dangerous waste, comprises dismounting lead-acid battery and safety air bag, as driver position air bag, co-driver air bag, side air bag and curtain type gas bag etc.
Above-mentioned waste oil liquid extracts station, is furnished with hydraulic elevating platform 6, gasoline, diesel oil pumper 15, wind big gun, Liquid extracting machine 7 and manual, power tool; Hydraulic elevating platform 6, base is furnished with waste oil liquid leakage-proof socket, is manufactured by steel plate bending, lays steel grating above, both can anti-leak-stopping waste oil liquid, has again the function preventing from skidding; Foundation is also made with the groove of antiseep, plays double-layer safety effect; Hydraulic elevating platform 6 is by hydraulic-driven, and 4 support scrap cars, can rise to any desired height.This station radical function extracts waste oil liquid.
Above-mentioned engine mission dismounting station, hydraulic shear 5, single-beam cantilever hang 10 and general tool to be energetically furnished with hydraulic overturn platform 9, weight-saving hand-held; Hydraulic overturn platform 9, base is furnished with waste oil liquid leakage-proof socket, is manufactured by steel plate bending, lays steel grating above, in case leak-stopping waste oil liquid, can have again the function preventing from skidding; Foundation is also made with the groove of antiseep, plays double-layer safety effect; Hydraulic overturn platform 9 is by hydraulic-driven, and 4 support scrap cars, have a hydraulic ram to drive pressing plate to push down scrap car above, car body can be turned over and turn 90 degrees, conveniently operate bottom scrap car.This station radical function is removal of engine and change speed gear box.
Above-mentioned parts dismounting station, be furnished with normal screws cutter, coes wrench, female wrench, open-end spanner etc., this station is mainly by dismountings such as the instrument desk of scrap car, computer board, master cylinder, wire harness.
Be equipped with a buffer station after each disassembling stations above-mentioned, its buffer station solves difference and disassembles operation to disassemble difficulty different and cause production line stop problem.
Of the present inventionly disassemble reclaiming scrap for abandoned car and comprise gauntry crane 1, guide rail 2, disassembling stations, buffer station, become more meticulous and disassemble platform 14, ground antiseep cure process, oil duct collecting tank, hydraulic elevating platform 6 and hydraulic overturn platform 9.Gauntry crane 1 is connected with guide rail 2, and each disassembling stations is all connected with a buffer station thereafter, and becomes more meticulous and disassemble platform 14 and be positioned at the opposite side disassembling platform.Hydraulic elevating platform 6 and hydraulic overturn platform 9 are installed in disassembling stations.In the said equipment, gauntry crane 2 can be responsible for being lifted into dangerous waste disassembling stations back and forth, waste oil liquid extracts station, engine mission dismounting station, parts dismounting station etc.
In the said equipment, being furnished with 2 and becoming more meticulous and disassemble platform 14, disassembling in order to the broken-down vehicle of scrap car as scrapped disassembled that become more meticulous to needs.Corresponding material frame is placed near station.
In the said equipment, scrap car can conveniently be elevated by lifting table, meets and disassembles demand up and down.
In the said equipment, scrap car can overturn by overturn platform, safe and efficient removal of engine change speed gear box.
Claims (6)
1. disassemble a recovery method for abandoned car, it is characterized in that: first at dangerous waste dismounting station dismounting dangerous waste, then the abandoned car after dismounting dangerous waste is sent into the first buffer station, wait to enter next station; Next extracts station in waste oil liquid to extract waste oil liquid, then the abandoned car after extraction waste oil liquid sent into the second buffer station, wait to enter next station; 3rd is at engine mission dismounting station dismounting engine mission, then the abandoned car after dismounting engine mission is sent into the 3rd buffer station, waits to enter next station; Be finally at parts dismounting station dismounting parts, then abandoned car vehicle body sent into discharging station.
2. according to claim 1ly disassemble recovery method for abandoned car, it is characterized in that: concrete steps are:
Step one: first by gauntry crane, abandoned car is lifted into dangerous waste dismounting station along guide rail, be placed on work ground, by hand-held hydraulic shear THE ADIABATIC SHEAR IN bonnet and four car doors energetically, then, artificial unloading's storage battery, use safety air bag explosive device firing safety air-bag, or the lower safety air bag of dismounting, first preserve focus utilization safe detonation device again and concentrate ignition, next utilize hand-held energetically hydraulic shear seat is removed, common scissors is utilized to remove floor glue, then with coolant reclaiming machine, dichlorodifluromethane is extracted, air-conditioner pipe is cut off, whole wire harness is cut off again by scissors, and cut off acceleration cable and clutch bracing wire with sea, finally use general tool dismounting airfilter, after above-mentioned work completes, if continuous seepage, work below does not complete, then abandoned car is lifted into the first buffer station, if, it is idle that second station waste oil liquid extracts station, so then directly be lifted into the second station and carry out further work,
Step 2: utilize gauntry crane along guide rail, abandoned car is moved on the hydraulic elevating platform of second station and waste oil liquid extraction station, first tire is laid down at this station, and the spare tyre of boot is taken away, and then utilize hydraulic elevating platform to rise abandoned car, fluid discharge machine is utilized the oiliness waste liquid of automobile and aqueous waste to be taken away, gasoline, diesel oil pumper is utilized gasoline or diesel oil to be extracted, dismounting gasoline or diesel fuel filter, above-mentioned complete after, fuel tank is removed, before putting down safety lever removed, after above-mentioned work completes, if continuous seepage, work below does not complete, then abandoned car is lifted into the second buffer station, if, it is idle that station dismantled by 3rd station and engine mission, so then directly be lifted into the 3rd station and carry out further work,
Step 3: utilize gauntry crane along guide rail, abandoned car is moved to the 3rd station and engine mission dismounting station, utilize hydraulic overturn platform, turned over by abandoned car and turn 90 degrees, freeing pipe and noise silencer and ternary catalyzing unit are cut by hand-held energetically hydraulic shear, pull down fender, transmission shaft then by hand, dismounting kettle, condenser, then hang driving engine by single-beam cantilever, dismounting driving engine and change speed gear box, dismounting back axle, rear diff, steering wheel are outside; After above-mentioned work completes, if continuous seepage, work below does not complete, then abandoned car is lifted into the 3rd buffer station, if it is idle that the 4th station and parts dismantle station, is so then directly lifted into the 4th station and carries out further work;
Step 4: utilize gauntry crane along guide rail, moves to the 4th station and parts dismounting station, dismounting master cylinder, dismounting instrument desk, disassembly direction machine, dismounting steering shaft, dismounting computer board, dismounting safety box, dismounting wire harness by abandoned car; After above-mentioned, remaining car shell, can enter the broken line of auto body and carry out fragmentation acquisition steel scrap.
3. disassemble reclaiming scrap for abandoned car for one kind, it is characterized in that: comprise the dangerous waste dismounting station connected successively, buffer station, waste oil liquid extracts station, buffer station, engine mission dismounting station, buffer station, parts dismounting station, discharging station, the side that above-mentioned waste oil liquid extracts station and engine mission dismounting station is furnished with the dismounting platform that becomes more meticulous, in the overall both sides of above-mentioned all stations and platform, guide rail is installed, guide rail is provided with gauntry crane, extract on station in waste oil liquid and hydraulic elevating platform is installed, engine mission dismounting station is provided with hydraulic overturn platform, two platform bases are all furnished with waste oil liquid leakage-proof socket, manufactured by steel plate bending, lay steel grating above, two platform foundations are also all made with the groove of antiseep, at engine mission dismounting station, single-beam cantilever is also installed to hang.
4. according to claim 3ly disassemble reclaiming scrap for abandoned car, it is characterized in that: described hydraulic elevating platform is by hydraulic-driven, and 4 support abandoned cars.
5. according to claim 3ly disassemble reclaiming scrap for abandoned car, it is characterized in that: described hydraulic overturn platform is by hydraulic-driven, and 4 support abandoned cars, have a hydraulic ram to drive pressing plate to push down abandoned car above.
6. according to claim 3ly disassemble reclaiming scrap for abandoned car, it is characterized in that: be configured with weight-saving hand-held hydraulic shear, coolant reclaiming machine, safety air bag igniter and general tool energetically at dangerous waste dismounting station; Extract station in waste oil liquid and be configured with gasoline, diesel oil pumper, wind big gun, Liquid extracting machine and manual, air driven tools; Weight-saving hand-held hydraulic shear and general tool is energetically configured with at engine mission dismounting station; Normal screws cutter, coes wrench, female wrench and open-end spanner is configured with at parts dismounting station.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210123822.XA CN103373408B (en) | 2012-04-26 | 2012-04-26 | Method and device for dismantling and recycling scrapped automobile |
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| CN201210123822.XA CN103373408B (en) | 2012-04-26 | 2012-04-26 | Method and device for dismantling and recycling scrapped automobile |
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| CN103373408A CN103373408A (en) | 2013-10-30 |
| CN103373408B true CN103373408B (en) | 2015-06-03 |
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| CN103640644B (en) * | 2013-11-22 | 2016-02-24 | 广东邦普循环科技有限公司 | A kind of preprocess method of abandoned car and manufacturing line thereof |
| CN104043634B (en) * | 2014-05-28 | 2016-01-20 | 长沙湘愿节能科技有限公司 | Abandoned car refrigerant and fluid retracting device |
| CN104044662B (en) * | 2014-06-24 | 2016-08-17 | 江苏华宏科技股份有限公司 | Scrap full-sized car and disassemble-vehicle frame shear flow waterline and technique |
| CN105015650A (en) * | 2015-07-31 | 2015-11-04 | 鑫广再生资源(上海)有限公司 | Scrapped autotruck and heavy passenger car disassembling technology |
| CN105159246B (en) * | 2015-07-31 | 2018-09-21 | 鑫广再生资源(上海)有限公司 | One kind scrapping motor vehicle dismantling technique |
| CN105752208A (en) * | 2016-02-26 | 2016-07-13 | 武汉理工大学 | Retired passenger vehicle dismantling production line |
| CN106807722B (en) * | 2016-12-23 | 2019-08-20 | 格林美股份有限公司 | A kind of abandoned car entirety recycling processing method and equipment |
| CN108082334B (en) * | 2017-12-15 | 2023-05-30 | 铜陵天奇蓝天机械设备有限公司 | Scrapped automobile disassembly assembly line and informationized management system applying assembly line |
| CN108945168B (en) * | 2018-08-07 | 2023-09-26 | 湖北力帝机床股份有限公司 | Plate chain type scrapped car disassembling line and disassembling method |
| CN110588845A (en) * | 2019-09-19 | 2019-12-20 | 国投安徽城市资源循环利用有限公司 | Scraped car disassembles system |
| CN110508598A (en) * | 2019-09-27 | 2019-11-29 | 铜川安泰再生资源回收利用有限公司 | A kind of automobile environment-protection remanufacture line |
| CN111687174B (en) * | 2020-06-10 | 2021-07-20 | 中铁物总资源科技有限公司 | Automatic disassembly process method and device for railway scrapped wagon carriage |
| CN114275082A (en) * | 2021-12-24 | 2022-04-05 | 湖州美欣达机动车回收拆解有限公司 | Continuous type motor vehicle preliminary treatment line of scrapping |
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| CN103373408A (en) | 2013-10-30 |
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