CN203578279U - Oil sample bottle cleaning device - Google Patents
Oil sample bottle cleaning device Download PDFInfo
- Publication number
- CN203578279U CN203578279U CN201320717587.9U CN201320717587U CN203578279U CN 203578279 U CN203578279 U CN 203578279U CN 201320717587 U CN201320717587 U CN 201320717587U CN 203578279 U CN203578279 U CN 203578279U
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- Prior art keywords
- oil sample
- sample bottle
- rinse bath
- water
- cleaning device
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- Expired - Lifetime
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- 238000004140 cleaning Methods 0.000 title claims abstract description 66
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 239000007788 liquid Substances 0.000 claims description 19
- 125000006850 spacer group Chemical group 0.000 claims description 9
- 238000012544 monitoring process Methods 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 abstract description 6
- 238000004064 recycling Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000003599 detergent Substances 0.000 abstract 1
- 235000019198 oils Nutrition 0.000 description 46
- 238000000034 method Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000009835 boiling Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 235000019476 oil-water mixture Nutrition 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 210000005056 cell body Anatomy 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003657 drainage water Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses an oil sample bottle cleaning device which comprises an ultrasonic cleaner and an oil-water separator connected with the water outlet of the ultrasonic cleaner. The ultrasonic cleaner comprises a shell, and a cleaning tank, an ultrasonic vibrating plate, a heater and the like which are disposed in the shell. A rotation frame for fixing oil sample bottles is further mounted in the cleaning tank. A water inlet is formed at the top of the cleaning tank. A water outlet is formed at the bottom of the cleaning tank. The water outlet is connected with the oil-water separator through a connecting pipe. The ultrasonic cleaner further comprises a control unit. The control unit comprises a controller, and an ultrasonic generator, a servo drive motor and the like which are connected with the controller. By the oil sample bottle cleaning device, thorough cleaning is achieved, cleaning time is shortened, and cleaning efficiency is increased. In addition, by the added oil-water separator, the cleaning device is capable of recycling waste oil and residual detergent, and environmental friendly.
Description
Technical field
The utility model relates to a kind of cleaning device, particularly relates to a kind of oil sample bottle ultrasonic cleaning equipment.
Background technology
In power technology field, that in order to ensure substation transformer, voltage, current transformer (being referred to as " three become "), moves is stable and healthy, conventionally during substation operation, regular carries out oily short form test to " three become " inner insulating oil, by the chromatogram to insulating oil, withstand voltage, the isoparametric analysis of dielectric loss, judge " three become " whether reliable and stable, thereby guarantee the reliability of power supply.In oily short form test process, often need first to gather oil sample, therefore in the transportation of oil sample and storing process, just need to use oil sample bottle.Oil sample bottle can be divided into: palm fibre mouthful bottle (large, medium and small), syringe (10ml, 20ml, 50ml).
Along with the development of regional economy, the load of electrical network is increasing, cause the stability requirement of converting station electric power equipment also more and more higher, the quantity of oily short form test and require also following constantly and increase, the oil sample bottle in oily short form test process constantly increases.---cooling---scrubbing----washing that the cleaning process of oil sample bottle is: heating.Inspection and repair shop is cleaning in the work of oil sample bottle, annually must send special messenger to carry out manual cleaning, not only efficiency low, waste time and energy, waste water resource, but also exist clean thorough not, the next use of impact.
In view of this, the inventor studies this, develops specially a kind of oil sample bottle cleaning device, and this case produces thus.
Utility model content
The purpose of this utility model is to provide one and can thoroughly cleans oil sample bottle, and cleaning efficiency is high, saving water resource, and can realize the oil sample bottle cleaning device of water-oil separating.
To achieve these goals, solution of the present utility model is:
A kind of oil sample bottle cleaning device, comprise supersonic wave cleaning machine, and the oily-water seperating equipment being connected with supersonic wave cleaning machine delivery port, wherein, described supersonic wave cleaning machine comprises housing, and be arranged on the rinse bath in housing, ultrasonic wave shake plate, heater etc., ultrasonic wave shake plate is arranged on the bottom of rinse bath, oscillator contacts with bottom land, heater is arranged in rinse bath, one rotating bezel for fixing oil sample bottle is further installed in described rinse bath, the top of rinse bath is provided with water inlet, bottom is provided with delivery port, delivery port is connected with oily-water seperating equipment by tube connector, above-mentioned supersonic wave cleaning machine also comprises a control module, control module comprises controller, and the supersonic generator being connected with controller, servo drive motor etc., wherein, rotating bezel is connected with servo drive motor, heater is connected with controller, supersonic generator is connected with ultrasonic wave shake plate.
As preferably, watering device is further installed in said washing groove, the water inlet at rinse bath top is connected with watering device, and described watering device is a water pipe with several circular holes.
Above-mentioned oily-water seperating equipment comprises casing, the top of casing is provided with inlet, the bottom of casing is provided with delivery port, is provided with two longitudinal baffles in casing, is respectively the upper spacer that is fixedly mounted on inlet side and the lower clapboard that is fixedly mounted on delivery port side, wherein, two sides and the tank wall of upper spacer are tightly connected, and at the bottom of case, leave breach, and lower clapboard is with at the bottom of case, sealing is connected with tank wall, leave breach on case top, the height of lower clapboard is greater than the height of lower breach.When the oil water mixture of discharging from supersonic wave cleaning machine enters profit separating device, the density that is less than water due to oil density floats on surface, now oil is blocked by upper spacer, but water still can continue to flow forward by lower breach, when flowing to upper spacer, is blocked, now water continues to increase, when the liquid level of water is greater than the height of lower clapboard, water just can cover lower clapboard by upper breach, finally by delivery port, discharges, oil is stayed bottom half, then manually pours out and carries out environmental protection treatment.
As preferably, above-mentioned control module further comprises a liquid level sensor, is arranged on the madial wall of rinse bath, for monitoring liquid level, when liquid level is during to assigned scale, stops adding water.
As preferably, above-mentioned control module further comprises a temperature sensor, is arranged on the madial wall of rinse bath, for monitoring the temperature of cleaning trough inner water, when rinse water is during to assigned temperature, stops heating.
As preferably, above-mentioned control module further comprises a magnetic valve, is arranged on the delivery port of rinse bath, according to controller instruction unpack or close.
As preferably, described controller adopts PLC controller, and the input of PLC controller is connected with temperature sensor with liquid level sensor, and output is connected with supersonic generator, servo drive motor and magnetic valve.PLC controller is controlled oil sample bottle cleaning process links, realizes oil sample bottle automatic cleaning function.
The cleaning of above-mentioned oil sample bottle cleaning device, comprises the steps:
1) first oil sample bottle to be washed is put into rotating bezel, and build upper cover, fix oil sample bottle, a general rotating bezel can hold 4-8 oil sample bottle simultaneously, opens supersonic wave cleaning machine, and water inlet water inlet, when liquid level reaches setting value, stops adding water;
2) start heater, while being heated to 45-55 degree Celsius, stop heating;
3) open supersonic generator and servo drive motor, the work of ultrasonic wave shake plate, the speed that rotating bezel turns with per minute 10-15 is rotated, and cleans 25-40 minute;
4) after cleaning finishes, open delivery port, the inlet of the flow direction oily-water seperating equipment in rinse bath;
5) the cooling 10-15 minute of rinse bath, then fetches boiling water and spills device, cleans 1-3 minute, takes out oil sample bottle, cleans and finishes;
6) liquid that flows to oily-water seperating equipment is after water-oil separating, water is directly discharged by delivery port, and oil is stayed oily-water seperating equipment bottom half, finally oily-water seperating equipment and supersonic wave cleaning machine is departed from, oil is poured in recycling bin, carried out environmental protection treatment.
Compared with prior art, above-mentioned oil sample bottle cleaning device, tool has the following advantages:
1) cleaning machine adopts ultrasonic cleaning technology, clean thoroughly, without clean dead angle, and cleaning machine can hold multiple oil sample bottles simultaneously, has shortened scavenging period, has improved the efficiency of cleaning;
2) increase oily-water seperating equipment, reclaimed waste oil and residual cleaning agent, more environmental protection;
3) by water, spill automatic washing, rinse, realized the disposable of whole cleaning process and automatically completed, liberated manpower, saved cost.
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the oil sample bottle cleaning device perspective view of the present embodiment;
Fig. 2 is the oily-water seperating equipment planar structure schematic diagram (arrow is water (flow) direction) of the present embodiment.
The specific embodiment
As shown in Figure 1, a kind of oil sample bottle cleaning device, comprise supersonic wave cleaning machine 1, and the oily-water seperating equipment 2 being connected with supersonic wave cleaning machine delivery port, wherein, described supersonic wave cleaning machine 1 comprises housing 11, and be arranged on the rinse bath 12 in housing 11, ultrasonic wave shake plate 17, heater 13 etc., ultrasonic wave shake plate 17 is arranged on the bottom of rinse bath 12, oscillator contacts with bottom land, heater 13 is arranged in rinse bath 12, the interior rotating bezel 14 for fixing oil sample bottle that is further provided with of described rinse bath 12, the top of rinse bath 12 is provided with water inlet 121, bottom is provided with delivery port 122, delivery port 122 is connected with oily-water seperating equipment 2 by tube connector 3, above-mentioned supersonic wave cleaning machine 1 also comprises a control module 15, control module 15 comprises controller, and the supersonic generator being connected with controller, servo drive motor etc., wherein, rotating bezel 14 is connected with servo drive motor, heater 13 is connected with controller, supersonic generator is connected with ultrasonic wave shake plate 17.
In the present embodiment, the interior watering device 16 that is further provided with of said washing groove 12, the water inlet 121 at rinse bath 12 tops is connected with watering device 16, and described watering device 16 is a water pipe with several circular holes.
In the present embodiment, above-mentioned control module 15 further comprises a liquid level sensor, is arranged on the madial wall of rinse bath, for monitoring liquid level, when liquid level is during to assigned scale, stops adding water, and described liquid level sensor model is specifically as follows HPQ-T type.Above-mentioned control module 15 further comprises a temperature sensor, is arranged on rinse bath cell body inwall, for monitoring the temperature of rinse bath 12 interior water, when rinse water reaches assigned temperature, stops heating.Temperature sensor is WRN2-231G type.Above-mentioned control module 15 further comprises a magnetic valve, is arranged on the delivery port 122 of rinse bath 12, and according to controller instruction unpack or close, magnetic valve is MDFCH65 type drainage water solenoid valve.
Described controller adopts PLC controller, and the input of PLC controller is connected with temperature sensor with liquid level sensor, and output is connected with supersonic generator, servo drive motor and magnetic valve.PLC adopts mitsubishi FX2N-64MR type PLC controller, and oil sample bottle cleaning process links is controlled, and realizes oil sample bottle automatic cleaning function.
In the present embodiment, supersonic generator is KF-1200-28T type, and rated power is 1200W, can produce the frequency of 40000Hz.Ultrasonic wave shake plate 17 is KP-1024 type, and rated power is 1200W, vibrates for 40000Hz.Servo drive motor, specifically can be chosen as ACSM110-G type, and rated output is 1.5kW, and nominal torque is 4NM, torque capacity 12 NM, and rated speed is 3000r/min, rotary inertia is 0.4*10kgM
2, rated current is 4A, in oil sample bottle cleaning device, by electric energy conversion, is kinetic energy, and rotating bezel is rotated.Heater 13 adopts the heating tube of two yi word patterns.
Above-mentioned oily-water seperating equipment 2 comprises casing 21, the top of casing 21 is provided with inlet 22, the bottom of casing 21 is provided with delivery port 23, in casing 21, be provided with two longitudinal baffles, be respectively the upper spacer 24 that is fixedly mounted on inlet 22 sides and the lower clapboard 25 that is fixedly mounted on delivery port 23 sides, wherein, two sides and the tank wall of upper spacer 24 are tightly connected, with at the bottom of case, leave breach 26, lower clapboard 25 is with at the bottom of case, sealing is connected with tank wall, leave breach 27 on case top, the height of lower clapboard 25 is greater than the height of lower breach 26.When the oil water mixture of discharging from supersonic wave cleaning machine 1 enters profit separating device 2, the density that is less than water due to oil density floats on surface, now oil is blocked by upper spacer 24, but water still can continue to flow forward by lower breach 26, when flowing to lower clapboard 25, be blocked, now water continues to increase, when the liquid level of water is greater than the height of lower clapboard 25, water just can cover lower clapboard 25 by upper breach 27, finally by delivery port 23, discharge, oil is stayed bottom half, then manually pours out and carries out environmental protection treatment.
The cleaning of above-mentioned oil sample bottle cleaning device, comprises the steps:
1) first 6 oil sample bottles to be washed are put into rotating bezel 14, and build upper cover, fix oil sample bottle, open supersonic wave cleaning machine 1, water inlet 121 is intake, when liquid level reaches 300L, stop adding water, amount of water is determined according to liquid level, generally can not cross rotating bezel 14 just;
2) start heater 13, while being heated to 50 degrees Celsius, stop heating, the general heat time is about 30 minutes;
3) open supersonic generator and servo drive motor, ultrasonic wave shake plate 17 is worked, and the speed that rotating bezel 14 turns with per minute 12 is rotated, and cleans 30 minutes;
4) after cleaning finishes, open delivery port, the inlet 22 of the flow direction oily-water seperating equipment 2 in rinse bath 12;
5) cooling 12 minutes of rinse bath 12, then fetches boiling water and spills device 16, cleans 1 minute, takes out oil sample bottle, cleans and finishes;
6) liquid that flows to oily-water seperating equipment 2 is after water-oil separating, water is directly discharged by delivery port 23, and oil is stayed oily-water seperating equipment bottom half, finally oily-water seperating equipment 2 and supersonic wave cleaning machine 1 is departed from, oil is poured in recycling bin, carried out environmental protection treatment.
Above-described embodiment and graphic and non-limiting product form of the present utility model and style, suitable variation or modification that any person of an ordinary skill in the technical field does it, all should be considered as not departing from patent category of the present utility model.
Claims (8)
1. an oil sample bottle cleaning device, it is characterized in that: comprise supersonic wave cleaning machine, and the oily-water seperating equipment being connected with supersonic wave cleaning machine delivery port, wherein, described supersonic wave cleaning machine comprises housing, and be arranged on the rinse bath in housing, ultrasonic wave shake plate, heater, ultrasonic wave shake plate is arranged on the bottom of rinse bath, oscillator contacts with bottom land, heater is arranged in rinse bath, one rotating bezel for fixing oil sample bottle is further installed in described rinse bath, the top of rinse bath is provided with water inlet, bottom is provided with delivery port, delivery port is connected with oily-water seperating equipment by tube connector, above-mentioned supersonic wave cleaning machine also comprises a control module, control module comprises controller, and the supersonic generator being connected with controller, servo drive motor, wherein, rotating bezel is connected with servo drive motor, heater is connected with controller, supersonic generator is connected with ultrasonic wave shake plate.
2. a kind of oil sample bottle cleaning device as claimed in claim 1, is characterized in that: watering device is further installed in said washing groove, and the water inlet at rinse bath top is connected with watering device.
3. a kind of oil sample bottle cleaning device as claimed in claim 2, is characterized in that: described watering device is a water pipe with several circular holes.
4. a kind of oil sample bottle cleaning device as claimed in claim 1, it is characterized in that: above-mentioned oily-water seperating equipment comprises casing, the top of casing is provided with inlet, the bottom of casing is provided with delivery port, in casing, be provided with two longitudinal baffles, be respectively the upper spacer that is fixedly mounted on inlet side and the lower clapboard that is fixedly mounted on delivery port side, wherein, two sides and the tank wall of upper spacer are tightly connected, with at the bottom of case, leave breach, lower clapboard, with sealing is connected with tank wall at the bottom of case, leaves breach on case top, and the height of lower clapboard is greater than the height of lower breach.
5. a kind of oil sample bottle cleaning device as claimed in claim 1, is characterized in that: above-mentioned control module further comprises a liquid level sensor, is arranged on the madial wall of rinse bath, for monitoring liquid level.
6. a kind of oil sample bottle cleaning device as claimed in claim 1, is characterized in that: above-mentioned control module further comprises a temperature sensor, is arranged on the madial wall of rinse bath, for monitoring the temperature of cleaning trough inner water.
7. a kind of oil sample bottle cleaning device as claimed in claim 1, is characterized in that: above-mentioned control module further comprises a magnetic valve, is arranged on the delivery port of rinse bath, according to controller instruction unpack or close.
8. a kind of oil sample bottle cleaning device as claimed in claim 1, it is characterized in that: described controller adopts PLC controller, the input of PLC controller is connected with temperature sensor with liquid level sensor, and output is connected with supersonic generator, servo drive motor and magnetic valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320717587.9U CN203578279U (en) | 2013-11-14 | 2013-11-14 | Oil sample bottle cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320717587.9U CN203578279U (en) | 2013-11-14 | 2013-11-14 | Oil sample bottle cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203578279U true CN203578279U (en) | 2014-05-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320717587.9U Expired - Lifetime CN203578279U (en) | 2013-11-14 | 2013-11-14 | Oil sample bottle cleaning device |
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| Country | Link |
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| CN (1) | CN203578279U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103599899A (en) * | 2013-11-14 | 2014-02-26 | 国家电网公司 | Oil sample bottle cleaning device and oil sample bottle cleaning process |
| CN104353647A (en) * | 2014-10-28 | 2015-02-18 | 芜湖赛德交通设备有限公司 | Washing device for washing dryers |
| CN109720888A (en) * | 2018-12-18 | 2019-05-07 | 安徽中青检验检测有限公司 | A kind of cake shop egg goes bad device for fast detecting |
-
2013
- 2013-11-14 CN CN201320717587.9U patent/CN203578279U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103599899A (en) * | 2013-11-14 | 2014-02-26 | 国家电网公司 | Oil sample bottle cleaning device and oil sample bottle cleaning process |
| CN104353647A (en) * | 2014-10-28 | 2015-02-18 | 芜湖赛德交通设备有限公司 | Washing device for washing dryers |
| CN109720888A (en) * | 2018-12-18 | 2019-05-07 | 安徽中青检验检测有限公司 | A kind of cake shop egg goes bad device for fast detecting |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140507 |
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| CX01 | Expiry of patent term |