CN103191883B - Method for cleaning insulating oil sample bottle and utilized cleaning device - Google Patents
Method for cleaning insulating oil sample bottle and utilized cleaning device Download PDFInfo
- Publication number
- CN103191883B CN103191883B CN201310040355.9A CN201310040355A CN103191883B CN 103191883 B CN103191883 B CN 103191883B CN 201310040355 A CN201310040355 A CN 201310040355A CN 103191883 B CN103191883 B CN 103191883B
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- Prior art keywords
- cleaning
- sample bottle
- water
- oil sample
- rinse bath
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- 238000004140 cleaning Methods 0.000 title claims abstract description 89
- 238000000034 method Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000000843 powder Substances 0.000 claims abstract description 5
- 239000012530 fluid Substances 0.000 claims description 14
- 238000005406 washing Methods 0.000 claims description 7
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 4
- 238000010079 rubber tapping Methods 0.000 claims description 3
- 238000005202 decontamination Methods 0.000 abstract description 5
- 230000003588 decontaminative effect Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 230000003749 cleanliness Effects 0.000 abstract description 2
- 239000002245 particle Substances 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 238000000926 separation method Methods 0.000 abstract 1
- 238000005201 scrubbing Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000005070 sampling Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a method for cleaning an insulating oil sample bottle and a utilized cleaning device. The insulating oil sample bottle cleaning method comprises the steps of (1) ultrasonic decontamination: before work, preheating water to a suitable temperature firstly, adding laundry powder, placing an oil sample bottle in a cleaning basket which is then placed in a cleaning tank, rotating the cleaning basket to enable the oil sample bottle to be filled with a cleaning solution, and starting a decontamination ultrasonic generator for the decontamination; and (2) ultrasonic rinse: opening a blowdown valve after the decontamination cleaning is finished, cleaning the cleaning tank appropriately after the cleaning solution is discharged completely, closing the valve, opening a water inlet valve, opening the ultrasonic generator, heating the water to a suitable temperature, placing the oil sample bottle into the water for rinse, and after the oil sample bottle is rinsed cleanly, taking the bottle out of a vessel and performing draining separation. The method for cleaning the insulating oil sample bottle and the utilized cleaning device have the advantages as follows: (1) the cleaning speed is high, the cleaning effect is good, the cleanliness is high, and the damage to the surface of a workpiece is prevented; (2) hands of a worker are not contacted with the cleaning solution, and deep holes, thin seams and hidden positions of the workpiece can also be cleaned up safely and reliably; and (3), the cleaning precision is high, and tiny stain particles can be cleaned powerfully.
Description
Technical field
The present invention relates to the cleaning equipment of insulating oil sample bottle cleaning method and use.
Background technology
Power system needs to use sample bottle to hold insulating oil in a large number in operation process, needs after application to clean sample bottle, to reuse; Existing cleaning is all be generally manual cleaning, and its process for carry out Manual-cleaning with washing agent, hairbrush one by one to sampling bottle with a large amount of hot water in pond, and cleaning method is original.
There is following defect in manual cleaning: during manual cleaning sampling bottle can only one one clean one by one, efficiency is low, workload is large, height consuming time, and not easily cleans.And the more contaminated environment of washing agent used, be immersed in for a long time in hot water during clear bottle and also have certain infringement to hand, and the quality of sampling bottle washing is wayward; And the quantity of converting equipment gets more and more at present, the checking experiment task that on time guaranteed the quality all, just needs to try every possible means to reduce by every manpower and time worked as far as possible, otherwise is difficult to clean sample bottle effectively and rapidly.
Summary of the invention
The present invention is directed to above-mentioned defect, object is to provide a kind of cleaning efficiency high and the cleaning equipment of sample bottle cleaning method and use fast.
The technical solution used in the present invention is for this reason: the present invention carries out according to following steps:
1) water filling in the rinse bath of ultrasonic cleaning apparatus, the temperature degree Celsius injecting water is 18-22 degree Celsius, and pH value is 5.8-6.2;
2) water is heated to 55-70 degree Celsius, pH value is 6.8-7.2;
3) in rinse bath, add washing powder, make pH value be 9.8-10.2;
4) sample bottle to be cleaned put into cleaning basket and be placed on rinse bath, during beginning, bottleneck is upward,
cleaning fluidinject and air in bottle is discharged;
5) open ultrasonic wave to clean sample bottle, time 6-10min;
6) open tapping valve, after discharge cleaning fluid, inject water and rinse bath, cleaning basket are cleaned;
7) inject water after rinse bath cleaning, the water temperature injecting water is 18-22 degree Celsius, and pH value is 5.8-6.2;
8) heat water to 50-70 degree Celsius, open ultrasonic wave and carry out rinsing 7min to sample bottle, the pH value measuring residual solution in bottle is 5.8-6.2, cleans complete.
6) in step, after sample bottle first takes out drained cleaning fluid in rinse bath, then put into rinse bath and carry out rinsing.
8), after sample bottle being taken out after step, a period of time is done in equipment air transport.
Sample bottle overturns in cleaning process.
Equipment of the present invention comprises device body, and device body arranges rinse bath, establishes and place the cleaning basket of sample bottle in rinse bath, and basket is turnover is arranged in rinse bath in cleaning.
Described cleaning basket is driven overturn by motor, sprocket wheel.
Described cleaning basket upper cover is turning, and each in grid-like setting.
Advantage of the present invention is: 1) cleaning speed is fast, and cleaning performance is good, and cleannes are high, and workpiece cleanliness is consistent, to surface of the work not damaged; 2) must human contact's cleaning fluid, safe and reliable deep hole, finedraw and workpiece shelter also to be cleaned up; 3) solvent, heat energy, work-yard and artificial etc. is saved; 4) precision is cleaned high, can the small spot particle of strong cleaning.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
In figure 1 be motor, 2 for rinse bath, 3 for cleaning basket.
Detailed description of the invention
The present invention carries out according to following steps:
1) water filling in the rinse bath 2 of ultrasonic cleaning apparatus, the temperature degree Celsius injecting water is 18-22 degree Celsius, and pH value is 5.8-6.2;
2) water is heated to 55-70 degree Celsius, pH value is 6.8-7.2;
3) in rinse bath 2, add washing powder, make pH value be 9.8-10.2;
4) sample bottle to be cleaned put into cleaning basket 3 and be placed on rinse bath 2, during beginning, bottleneck is upward,
cleaning fluidinject and air in bottle is discharged;
5) open ultrasonic wave to clean sample bottle, time 6-10min;
6) open tapping valve, after discharge cleaning fluid, inject water and rinse bath 2, cleaning basket 3 are cleaned;
7) rinse bath 2 injects water after cleaning, and the water temperature injecting water is 18-22 degree Celsius, and pH value is 5.8-6.2;
8) heat water to 50-70 degree Celsius, open ultrasonic wave and carry out rinsing 7min to sample bottle, the pH value measuring residual solution in bottle is 5.8-6.2, cleans complete.
6) in step, after sample bottle first takes out drained cleaning fluid in rinse bath 2, then put into rinse bath 2 and carry out rinsing.
8), after sample bottle being taken out after step, a period of time is done in equipment air transport.
Sample bottle overturns in cleaning process.
Equipment of the present invention comprises device body, and device body arranges rinse bath 2, establishes and place the cleaning basket 3 of sample bottle in rinse bath 2, and basket is turnover is arranged in rinse bath 2 in cleaning.
Described cleaning basket 3 is driven overturn by motor 1, sprocket wheel.
Described cleaning basket 3 upper cover is turning, and each in grid-like setting
Cleaning
Ultrasonic wave scrubbing of the present invention: before work first by water preheat to suitable temperature, add washing powder, sample bottle is placed in cleaning basket 3, then cleaning basket 3 is placed in rinse bath 2, rotary-cleaning basket 3 allows cleaning fluid be full of in sample bottle, open scrubbing supersonic generator, according to reality of work setting-up time, carry out decontamination.
Ultrasonic rinsing: ultrasonic scrubbing cleaning is complete, opens blowoff valve, after cleaning fluid emptying, suitably cleans, valve-off to rinse bath 2.Open water intaking valve, open supersonic generator, heat water to suitable temperature, sample bottle put into and carry out rinsing, treat that rinsed clean takes out vessel, draining is separated.In rinse cycle, for the problem that bottle bottleneck is less, first can propose cleaning basket 3 in rinse bath 2, allow the complete cleaning basket of putting into again of wash liquid stream clean.
Scrubbing of the present invention and rinsing can according to actual conditions set point numbers.
The present invention is single groove dual-purpose type operation because equipment adopts, and after scrubbing is rinsed, machine air transport can be allowed to do 3 minutes, prevent greasy dirt secondary pollution.Also can manually clean rinse bath 2.Can open into water water discharging valve during rinsing simultaneously, improve cleannes further.
Supersonic generator of the present invention produces the superaudio telegraph number of more than 28KHz, converted to the mechanical oscillation of same frequency by the piezo-electric effect of transducer, and with the radiation in cleaning fluid of the form of superaudio mechanical wave, because the zone of positive pressure of superaudio mechanical wave propagation and negative pressuren zone alternating action produce numerous more than 1000 atmospheric micro-bubbles and explosion at any time, form the trickle partial high pressure bombardment to scavenger surface, make the dirt rapid deterioration among body surface and gap, Here it is specific to Ultrasonic Cleaning " cavitation effect ".
Sample bottle of the present invention is placed in cleaning basket 3, after being well placed sample bottle, cleaning basket is put into rinse bath 2, (bottleneck guarantees that bottle interior is full of liquid upward upward now first to make bottleneck, to reach cleaning object) wait until that bottle is full of liquid, cleaning basket 3 rotates, make bottleneck down, by the time bottle cleaning is complete, and continuous rotary-cleaning basket 3 as required; Propose cleaning basket 3 after terminating, now bottleneck down, flows out voluntarily to make liquid.Whole technological design reaches and adopt control automatically in the process of cleaning, rinsing, without the need to manually adjusting the position of bottle, uses more convenient and safety.
Form is below cleaning performance detected at different conditions:
The present invention cleans rear cleaning fluid in alkalescence, and pH value is about 9
Find out from above data, during rinsing, water temperature wash effect under the condition of 60-70 DEG C is best.
Claims (3)
1. insulating oil sample bottle cleaning method, is characterized in that, carries out according to following steps:
1) water filling in the rinse bath of ultrasonic cleaning apparatus, the temperature injecting water is 18-22 degree Celsius, and pH value is 5.8-6.2;
2) water is heated to 55-70 degree Celsius, pH value is 6.8-7.2;
3) in rinse bath, add washing powder, make pH value be 9.8-10.2;
4) sample bottle to be cleaned put into cleaning basket and be placed on rinse bath, during beginning, bottleneck upward, and cleaning fluid injects discharges air in bottle;
5) open ultrasonic wave to clean sample bottle, time 7min, sample bottle overturns in cleaning process;
6) open tapping valve, after discharge cleaning fluid, inject water and rinse bath, cleaning basket are cleaned;
7) inject water after rinse bath cleaning, the water temperature injecting water is 18-22 degree Celsius, and pH value is 5.8-6.2;
8) heat water to 50-70 degree Celsius, open ultrasonic wave and carry out rinsing 6-10min to sample bottle, the pH value measuring residual solution in bottle is 5.8-6.2, cleans complete.
2. insulating oil sample bottle cleaning method according to claim 1, is characterized in that, 6) in step, after sample bottle first takes out drained cleaning fluid in rinse bath, then put into rinse bath and carry out rinsing.
3. insulating oil sample bottle cleaning method according to claim 1, is characterized in that, 8) sample bottle is taken out after step after, a period of time is done in equipment air transport, makes water emptying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310040355.9A CN103191883B (en) | 2013-02-01 | 2013-02-01 | Method for cleaning insulating oil sample bottle and utilized cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310040355.9A CN103191883B (en) | 2013-02-01 | 2013-02-01 | Method for cleaning insulating oil sample bottle and utilized cleaning device |
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| Publication Number | Publication Date |
|---|---|
| CN103191883A CN103191883A (en) | 2013-07-10 |
| CN103191883B true CN103191883B (en) | 2015-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310040355.9A Active CN103191883B (en) | 2013-02-01 | 2013-02-01 | Method for cleaning insulating oil sample bottle and utilized cleaning device |
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| CN (1) | CN103191883B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103599899B (en) * | 2013-11-14 | 2015-02-25 | 国家电网公司 | Oil sample bottle cleaning device and oil sample bottle cleaning process |
| CN108202038A (en) * | 2016-12-20 | 2018-06-26 | 本钢板材股份有限公司 | Diesel engine of diesel locomotive cylinder head boils cleaning device |
| CN109351726B (en) * | 2018-11-01 | 2021-11-23 | 深圳市鑫承诺环保产业股份有限公司 | Cleaning method for small-caliber micro storage tank |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201375968Y (en) * | 2009-04-08 | 2010-01-06 | 冯小行 | Feeding bottle cleaning device |
| CN201702153U (en) * | 2010-04-22 | 2011-01-12 | 辽宁省电力有限公司辽阳供电公司 | Full automatic high-pressure rotary thermostatic container cleaner |
| CN203124341U (en) * | 2013-02-01 | 2013-08-14 | 江苏省电力公司扬州供电公司 | Electric insulating oil sample cleaning device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3284265B2 (en) * | 1997-05-09 | 2002-05-20 | シャープ株式会社 | Ultrasonic cleaning equipment |
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2013
- 2013-02-01 CN CN201310040355.9A patent/CN103191883B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201375968Y (en) * | 2009-04-08 | 2010-01-06 | 冯小行 | Feeding bottle cleaning device |
| CN201702153U (en) * | 2010-04-22 | 2011-01-12 | 辽宁省电力有限公司辽阳供电公司 | Full automatic high-pressure rotary thermostatic container cleaner |
| CN203124341U (en) * | 2013-02-01 | 2013-08-14 | 江苏省电力公司扬州供电公司 | Electric insulating oil sample cleaning device |
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| Publication number | Publication date |
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| CN103191883A (en) | 2013-07-10 |
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