CN203568579U - Steel wire cutting universal wire winding machine wire arrangement compensation device - Google Patents
Steel wire cutting universal wire winding machine wire arrangement compensation device Download PDFInfo
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- CN203568579U CN203568579U CN201320745634.0U CN201320745634U CN203568579U CN 203568579 U CN203568579 U CN 203568579U CN 201320745634 U CN201320745634 U CN 201320745634U CN 203568579 U CN203568579 U CN 203568579U
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- winding displacement
- steel wire
- pulley
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- guide wheel
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Abstract
The utility model discloses a steel wire cutting universal wire winding machine wire arrangement compensation device. The compensation device comprises a steel wire, a first guide wheel, a second guide wheel, a wire arrangement unit and a winding wheel. The steel wire is fed in the main machine direction and is wound on the winding wheel eventually through the guide wheels and the wire arrangement unit, and a winding motor is arranged at one end of the winding wheel. The wire arrangement unit comprises a wire arrangement guide wheel and a wire arrangement motor, and the output shaft end of the wire arrangement motor is connected with the wire arrangement guide wheel through a horizontal moving component, so that wire arrangement motor can push the wire arrangement guide wheel to reciprocate horizontally. A tension oscillating bar unit for detecting steel wire tension changes is arranged on one side of the third guide wheel and is connected with a programmable logic controller (PLC), the wire arrangement motor and a wire winding motor are connected with the output end of the PLC, and a servo motor is used as the wire arrangement motor. The compensation device is simple in structure, convenient to operate, capable of reducing reversing time of the wire arrangement guide wheel, free of slip frequency and capable of guaranteeing orderly arranged wires on the winding wheel.
Description
Technical field
The utility model relates to a kind of take-up, relates in particular to the omnipotent admission machine winding displacement of a kind of cutting steel wire compensating device.
Background technology
Traditional winding displacement compensation, that Receiving wire wheel both sides iron chi is alignd with cable guide pulley, in the corresponding good approach switch of the right and left initial point position, during machine operation, pass through to detect tension force fork position, judge I-beam wheel both sides winding displacement height, if winding displacement height, both sides commutation delay time reduced, if winding displacement is low, extend commutation delay time.Because the winding displacement motor in the compensation of traditional winding displacement is threephase asynchronous machine, have slippage, and time delay affects by the scanning period of PLC reversing time, be difficult to accomplish in correct some commutation, thereby winding displacement effect is not very desirable.
Utility model content
The purpose of this utility model is to propose the omnipotent admission machine winding displacement of a kind of cutting steel wire compensating device, and it is simple in structure, easy to operate, can reduce the reversing time of cable guide pulley, without slippage, guarantees that the winding displacement on take-up pulley is neat.
For reaching this object, the utility model by the following technical solutions:
The omnipotent admission machine winding displacement of a kind of cutting steel wire compensating device, comprise steel wire, the first guide wheel, the second guide wheel, the 3rd guide wheel, bus cable device and take-up pulley, described steel wire is sent into by main frame direction and through described the first guide wheel, the second guide wheel, the 3rd guide wheel and bus cable device, is finally wrapped on described take-up pulley according to this, and one end of described take-up pulley arranges the take-up motor that described take-up pulley is rotated;
Described bus cable device comprises cable guide pulley and winding displacement motor, and the output shaft end of described winding displacement motor connects described cable guide pulley by parallel motion assembly, so that described winding displacement motor can promote described cable guide pulley along continuous straight runs, moves back and forth;
One side of described the 3rd guide wheel is provided for detecting the tension force oscillating rod device that described steel wire tension changes, described tension force oscillating rod device is connected with PLC controller, the mouth of described PLC controller connects described winding displacement motor and described take-up motor, and described winding displacement motor adopts servomotor.
As a kind of preferred version of the omnipotent admission machine winding displacement of cutting steel wire compensating device, described parallel motion assembly comprises line slideway auxiliary and is arranged on the ball wire bar pair of line slideway auxiliary one side, on described line slideway auxiliary, slide cable guide pulley support is set, described cable guide pulley support arranges described cable guide pulley away from one end of described line slideway auxiliary, described ball wire bar pair comprises the nut being socketed on screw mandrel and screw mandrel, described cable guide pulley support is fixedly connected with described nut, and described screw mandrel one end is connected by plunging joint with the output shaft of described winding displacement motor.
As a kind of preferred version of the omnipotent admission machine winding displacement of cutting steel wire compensating device, described tension force oscillating rod device comprises tension force fork, the center of described tension force fork is fixed in frame by rotating shaft, one end of described tension force fork is fixedly connected with described the 3rd guide wheel, the other end of described tension force fork arranges clump weight, the center of described tension force fork arranges the cam mechanism that can swing with described tension force swing link synchronous, one side of described cam mechanism arranges approach switch, and described approach switch is controlled by described PLC controller.
As a kind of preferred version of the omnipotent admission machine winding displacement of cutting steel wire compensating device, described take-up pulley is I-beam wheel.
As a kind of preferred version of the omnipotent admission machine winding displacement of cutting steel wire compensating device, described approach switch is analog quantity approach switch.
As a kind of preferred version of the omnipotent admission machine winding displacement of cutting steel wire compensating device, described take-up motor is servomotor.
A kind of winding displacement compensation method, adopts the omnipotent admission machine winding displacement of cutting steel wire as above compensating device, and it comprises the steps:
Step S10, determine initial point, the two ends with iron chi to good take-up pulley, determine the left and right origin position of described take-up pulley, and by this information recording in PLC controller;
Step S20, startup take-up, described PLC controller detects the position of tension force fork by approach switch, and then detects the tension variation of steel wire, judges the winding displacement height at described take-up pulley two ends by the tension variation of described steel wire;
When the tension force of described steel wire during at described take-up pulley two ends winding displacement is greater than described steel wire in the middle of described take-up pulley during tension force during winding displacement, the winding displacement at described take-up pulley two ends is higher than the winding displacement in the middle of described take-up pulley, and described PLC controller control winding displacement motor reduces the commutation distance at described take-up pulley two ends;
When the tension force of described steel wire during at described take-up pulley two ends winding displacement is less than described steel wire in the middle of described take-up pulley during tension force during winding displacement, the winding displacement at described take-up pulley two ends is lower than the winding displacement in the middle of described take-up pulley, and described PLC controller control winding displacement motor is increased in the commutation distance at described take-up pulley two ends.
As a kind of preferred version of winding displacement compensation method, described winding displacement motor is servomotor.
As a kind of preferred version of winding displacement compensation method, the mouth that described PLC controls connects described winding displacement motor.
Contrast prior art, the beneficial effects of the utility model are: the omnipotent admission machine winding displacement of cutting steel wire of the present utility model compensating device is simple in structure, easy to operate, can reduce the reversing time of cable guide pulley, without slippage, guarantee that the winding displacement on take-up pulley is neat.
Accompanying drawing explanation
Fig. 1 is the structural representation of the omnipotent admission machine winding displacement of the cutting steel wire described in the utility model embodiment compensating device.
In Fig. 1:
1, steel wire; 2, the first guide wheel; 3, the second guide wheel; 4, the 3rd guide wheel; 5, bus cable device; 51, cable guide pulley; 52, winding displacement motor; 53, parallel motion assembly; 531, line slideway auxiliary; 532, ball wire bar pair; 5321, screw mandrel; 5322, nut; 533, plunging joint; 54, cable guide pulley support; 6, take-up pulley; 7, take-up motor; 8, tension force oscillating rod device; 81, tension force fork; 82, clump weight; 83, cam mechanism; 84, approach switch.
The specific embodiment
Below in conjunction with accompanying drawing and by the specific embodiment, further illustrate the technical solution of the utility model.
As shown in Figure 1 in embodiment, the omnipotent admission machine winding displacement of novel cutting steel wire of the present utility model compensating device, comprise steel wire 1, the first guide wheel 2, the second guide wheel 3, the 3rd guide wheel 4, bus cable device 5 and take-up pulley 6, steel wire 1 is sent into by main frame direction and through the first guide wheel 2, the second guide wheel 3, the 3rd guide wheel 4 and bus cable device 5, is finally wrapped on take-up pulley 6 according to this, and one end of take-up pulley 6 arranges the take-up motor 7 that take-up pulley 6 is rotated.
Bus cable device 5 comprises cable guide pulley 51 and winding displacement motor 52, and the output shaft end of winding displacement motor 52 connects cable guide pulley 51 by parallel motion assembly 53, so that winding displacement motor 52 can promote cable guide pulley 51 along continuous straight runs, moves back and forth.
One side of the 3rd guide wheel 4 is provided for detecting the tension force oscillating rod device 8 of steel wire 1 tension variation, and tension force oscillating rod device 8 is connected with PLC controller, and the mouth of PLC controller connects winding displacement motor 52 and take-up motor 7, and winding displacement motor 52 adopts servomotor.
Tension force oscillating rod device 8 comprises tension force fork 81, tension force fork 81 center is fixed in frame by rotating shaft, one end of tension force fork 81 is fixedly connected with the 3rd guide wheel 4, the other end of tension force fork 81 arranges clump weight 82, tension force fork 81 center arrange can synchronize with tension force fork 81 swing cam mechanism 83, one side of cam mechanism 83 arranges approach switch 84, and approach switch 84 is controlled by PLC controller.In the present embodiment, approach switch 84 is analog quantity approach switch.
In the present embodiment, take-up pulley 6 is I-beam wheel, and take-up motor 7 is servomotor.
The winding displacement compensation method of the omnipotent admission machine winding displacement of cutting steel wire compensating device comprises the steps:
Step S10, determine initial point, the two ends with iron chi to good take-up pulley 6, determine the left and right origin position of take-up pulley 6, and by this information recording in PLC controller;
Step S20, startup take-up, PLC controller detects the position of tension force fork 81 by approach switch 84, and then detects the tension variation of steel wire 1, judges the winding displacement height at take-up pulley 6 two ends by the tension variation of steel wire 1;
When the tension force of steel wire 1 during at take-up pulley 6 two ends winding displacement is greater than steel wire 1 in the middle of take-up pulley 6 during tension force during winding displacement, the winding displacement at take-up pulley 6 two ends is higher than the winding displacement in the middle of take-up pulley 6, the commutation distance that PLC controller control winding displacement motor 52 reduces at take-up pulley 6 two ends;
When the tension force of steel wire 1 during at take-up pulley 6 two ends winding displacement is less than steel wire 1 in the middle of take-up pulley 6 during tension force during winding displacement, the winding displacement at take-up pulley 6 two ends is lower than the winding displacement in the middle of take-up pulley 6, and PLC controller control winding displacement motor 52 is increased in the commutation distance at take-up pulley 6 two ends.
Working process is as follows:
Take-up pulley 6 is driven by take-up motor 7, ball wire bar pair 532 is driven by winding displacement motor 52 by plunging joint 533, cable guide pulley 51 is fixed on cable guide pulley support 54, cable guide pulley support 54 is fixed on ball wire bar pair 532, can do straight reciprocating motion along line slideway auxiliary 531, steel wire 1 through the first guide wheel 2, the second guide wheel 3, the 3rd guide wheel 4, then is walked around cable guide pulley 51 from main frame direction, finally at take-up pulley 6 winding displacements.Current winding displacement position feeds back signal to PLC controller by the encoder for servo motor of winding displacement motor 52, uses the two ends of iron chi to good take-up pulley 6, determines the left and right origin position of take-up pulley 6.During machine operation, by detecting the position of tension force fork 81, judge the winding displacement height on take-up pulley 6, if the winding displacement height at take-up pulley 6 two ends, reduce two ends commutation distance, if the winding displacement at take-up pulley 6 two ends is low, increase two ends commutation distance.What adopt due to winding displacement motor 52 is servomotor, does not have slippage, and both sides commutation distance is take length as unit, like this can the accurate position-commutate mode at needs, thus realize smooth winding displacement.
PLC controller adopts the transistor way of output, this kind of way of output can respond conducting or shutoff fast, reduce the time error of the ON/OFF of relay output form, then can complete servomotor commutates fast, so just can overcome the slippage of winding displacement motor 52 to the impact of winding displacement, thereby reach high-precision permanent spacing.
" first " of the present utility model, " second ", " 3rd " etc., only, for being distinguished on describing, do not have special implication.
Know-why of the present utility model has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present utility model, and can not be interpreted as by any way the restriction to the utility model protection domain.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present utility model, within these modes all will fall into protection domain of the present utility model.
Claims (6)
1. the omnipotent admission machine winding displacement of a cutting steel wire compensating device, it is characterized in that, comprise steel wire, the first guide wheel, the second guide wheel, the 3rd guide wheel, bus cable device and take-up pulley, described steel wire is sent into by main frame direction and through described the first guide wheel, the second guide wheel, the 3rd guide wheel and bus cable device, is finally wrapped on described take-up pulley according to this, and one end of described take-up pulley arranges the take-up motor that described take-up pulley is rotated;
Described bus cable device comprises cable guide pulley and winding displacement motor, and the output shaft end of described winding displacement motor connects described cable guide pulley by parallel motion assembly, so that described winding displacement motor can promote described cable guide pulley along continuous straight runs, moves back and forth;
One side of described the 3rd guide wheel is provided for detecting the tension force oscillating rod device that described steel wire tension changes, described tension force oscillating rod device is connected with PLC controller, the mouth of described PLC controller connects described winding displacement motor and described take-up motor, and described winding displacement motor adopts servomotor.
2. the omnipotent admission machine winding displacement of cutting steel wire according to claim 1 compensating device, it is characterized in that, described parallel motion assembly comprises line slideway auxiliary and is arranged on the ball wire bar pair of line slideway auxiliary one side, on described line slideway auxiliary, slide cable guide pulley support is set, described cable guide pulley support arranges described cable guide pulley away from one end of described line slideway auxiliary, described ball wire bar pair comprises the nut being socketed on screw mandrel and screw mandrel, described cable guide pulley support is fixedly connected with described nut, described screw mandrel one end is connected by plunging joint with the output shaft of described winding displacement motor.
3. the omnipotent admission machine winding displacement of cutting steel wire according to claim 2 compensating device, it is characterized in that, described tension force oscillating rod device comprises tension force fork, the center of described tension force fork is fixed in frame by rotating shaft, one end of described tension force fork is fixedly connected with described the 3rd guide wheel, the other end of described tension force fork arranges clump weight, the center of described tension force fork arranges the cam mechanism that can swing with described tension force swing link synchronous, one side of described cam mechanism arranges approach switch, and described approach switch is controlled by described PLC controller.
4. according to the omnipotent admission machine winding displacement of the cutting steel wire compensating device described in claims 1 to 3 any one, it is characterized in that, described take-up pulley is I-beam wheel.
5. the omnipotent admission machine winding displacement of cutting steel wire according to claim 3 compensating device, is characterized in that, described approach switch is analog quantity approach switch.
6. according to the omnipotent admission machine winding displacement of the cutting steel wire compensating device described in claims 1 to 3 any one, it is characterized in that, described take-up motor is servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320745634.0U CN203568579U (en) | 2013-11-21 | 2013-11-21 | Steel wire cutting universal wire winding machine wire arrangement compensation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320745634.0U CN203568579U (en) | 2013-11-21 | 2013-11-21 | Steel wire cutting universal wire winding machine wire arrangement compensation device |
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| Publication Number | Publication Date |
|---|---|
| CN203568579U true CN203568579U (en) | 2014-04-30 |
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| CN201320745634.0U Expired - Fee Related CN203568579U (en) | 2013-11-21 | 2013-11-21 | Steel wire cutting universal wire winding machine wire arrangement compensation device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103588025A (en) * | 2013-11-21 | 2014-02-19 | 无锡盛力达科技股份有限公司 | Wire arranging compensation device and wire arranging compensation method of wire cutting all-powerful winding machine |
| CN104016189A (en) * | 2014-06-13 | 2014-09-03 | 贵州钢绳股份有限公司 | Method and device for rolling steel wire through large vertical spool |
| CN107010475A (en) * | 2017-04-14 | 2017-08-04 | 山东阳谷电缆集团有限公司 | A kind of close spooling equipment produced for cable and its winding displacement mend line method |
| CN111003589A (en) * | 2019-12-26 | 2020-04-14 | 常州机电职业技术学院 | Cylindrical cam type wire arranging device |
| CN116675060A (en) * | 2023-07-31 | 2023-09-01 | 河南华洋电工科技集团有限公司 | Winding wire coil wire device |
-
2013
- 2013-11-21 CN CN201320745634.0U patent/CN203568579U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103588025A (en) * | 2013-11-21 | 2014-02-19 | 无锡盛力达科技股份有限公司 | Wire arranging compensation device and wire arranging compensation method of wire cutting all-powerful winding machine |
| CN104016189A (en) * | 2014-06-13 | 2014-09-03 | 贵州钢绳股份有限公司 | Method and device for rolling steel wire through large vertical spool |
| CN107010475A (en) * | 2017-04-14 | 2017-08-04 | 山东阳谷电缆集团有限公司 | A kind of close spooling equipment produced for cable and its winding displacement mend line method |
| CN107010475B (en) * | 2017-04-14 | 2019-11-19 | 山东阳谷电缆集团有限公司 | A kind of close spooling equipment and its winding displacement benefit line method for cable production |
| CN111003589A (en) * | 2019-12-26 | 2020-04-14 | 常州机电职业技术学院 | Cylindrical cam type wire arranging device |
| CN116675060A (en) * | 2023-07-31 | 2023-09-01 | 河南华洋电工科技集团有限公司 | Winding wire coil wire device |
| CN116675060B (en) * | 2023-07-31 | 2023-10-13 | 河南华洋电工科技集团有限公司 | Winding wire coil wire device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140430 Termination date: 20171121 |
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| CF01 | Termination of patent right due to non-payment of annual fee |