CN104016189A - Method and device for rolling steel wire through large vertical spool - Google Patents
Method and device for rolling steel wire through large vertical spool Download PDFInfo
- Publication number
- CN104016189A CN104016189A CN201410262002.8A CN201410262002A CN104016189A CN 104016189 A CN104016189 A CN 104016189A CN 201410262002 A CN201410262002 A CN 201410262002A CN 104016189 A CN104016189 A CN 104016189A
- Authority
- CN
- China
- Prior art keywords
- steel wire
- spool
- main shaft
- beam wheel
- removable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 43
- 239000010959 steel Substances 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000005096 rolling process Methods 0.000 title abstract 3
- 238000004804 winding Methods 0.000 claims abstract description 10
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009459 flexible packaging Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The invention provides a method and device for rolling a steel wire through a large vertical spool. A spindle device is installed on a machine frame and fixedly connected with the detachable spool. A straightener is fixed to a vertical moving frame of a wire arranging device, a motor is fixed to the side face of the machine frame, a braking device is arranged on the spindle device, and a safety protection device is installed on the machine frame. A winding method includes the steps that a door on the safety protection device is opened, the assembled detachable spool is installed on the spindle device in a lifting mode, the spool is tightly locked through a nut and a taper sleeve, after the steel wire is wound on the spool by three to five circles through a wheel of the straightener on the wire arranging device and the wire arranging distance is well adjusted, a power supply is started, and the motor drives the spool on the spindle to rotate so as to achieve wire winding. According to the method and device for rolling the steel wire through the large vertical spool, the phenomenon that a steel wire is twisted in the winding process is avoided, wire arrangement is tight and smooth, meanwhile large flexible packaging stacking is achieved, stacking fields and investment of the spool are saved, and the cost is lowered.
Description
Technical field
The present invention relates to a kind of vertical spool spooling method of steel wire deep bid and device thereof, belong to metalwork technical field of processing equipment.
Background technology
The take-up mode of draw bench is generally Horizental wire winch take-up and trunk wire rewinding machine take-up, steel wire in take-up process owing to having 90 ° of torsions with steel wire drawing direction, there is flexure stress, and steel wire coil is taken in I-beam wheel and has enough to meet the need with production procedure, increased the investment cost of I-beam wheel, be difficult for stacking and storing.This take-up mode can not meet the requirement of technique and production, and has seriously restricted safety in production.Be badly in need of the winding steel wire equipment to innovate to meet the requirement of production and application for this reason.
The present invention changes former horizontal take-up mode into vertical take-up mode, and I-beam wheel changes into removable, is guaranteeing on the basis that working accuracy and degree of automation are high, set up constant tension device, can realize accurate metering, permanent tension force take-up, has guaranteed the poker characteristic of steel wire etc.And I-beam wheel changes into removablely, finished product steel wire can be realized Soft Roll packing, stacks and stores very conveniently, has met the production of finished product Kinds of Heavy Coil steel wire.
This technology is reported there are no identical technology contents on public media.
Summary of the invention
The object of the invention is in order to overcome the deficiencies in the prior art, a kind of vertical spool spooling method of steel wire deep bid and device thereof are provided.
The vertical spool spooling device of steel wire Kinds of Heavy Coil of the present invention, be steel wire in drawing process, steel wire is wound in the I-beam wheel of required specification, to realize the needs of the permanent tension force deep bid of steel wire take-up production process.
The vertical spool spooling device of steel wire deep bid of the present invention, it is comprised of frame, main shaft device, bus cable device, swage, removable I-beam wheel, brake equipment, motor, driving band, safety device; Main shaft device is arranged in frame, and for transferring power and fixing removable I-beam wheel, bus cable device is selected polish rod strand oscillator, by independent variable-frequency motor, is driven, and winding displacement is adjustable apart from size, and swage is fixed on strand oscillator and moves up and down on frame; Motor is fixed on the side of frame by motor base, thereby to main shaft device, drives removable I-beam wheel to rotate transmission of power by driving band; Brake equipment is housed on main shaft device, braking time <5 second, can guarantees at the appointed time the removable I-beam wheel of High Rotation Speed to be stopped; Safety device is installed in frame, guarantees that equipment steel wire fracture wound in service is less than people, electric upper employing frequency converter adds PLC and controls.
Steel wire is take-up as follows: open the door on safety device, the removable I-beam wheel installing is lifted on main shaft device and uses nut and tapered sleeve locking spool, steel wire is by the wheel of the swage on bus cable device, in I-beam wheel, being wound around 3～5 encloses rear and adjusts winding displacement apart from rear startup power supply, by I-beam wheel on driven by motor main shaft, rotate to realize take-up, because I-beam wheel is removable, can realize flexible packaging, before take-up, be provided with constant tension device, can realize the functions such as steel wire constant tension coiling and steel wire length metering simultaneously.
This equipment has startup, stops, tension adjustment, raising speed, reduction of speed, metering, the functions such as fracture of wire action, braking and air operated control, simple to operate, degree of automation is high, operate steadily, take-up speed high, can stop steel wire and in take-up process, produce 90 ° of torsion phenomenon, while can be realized the stacking of deep bid Soft Roll, winding displacement is tight, smooth, realize accurate metering, permanent tension force take-up.Guaranteed the poker characteristic of steel wire, and I-beam wheel is removable, finished product steel wire can be realized Soft Roll packing, stacks and stores very conveniently, has met the production of company's finished product deep bid steel wire.
Through this equipment, carry out take-up and batch after processing, because take-up is vertical, consistent with reel drawing direction, stopped steel wire and produce torsion phenomenon in take-up process, winding displacement is tight, smooth, stacks with deep bid Soft Roll simultaneously, save the input of stacking place and I-beam wheel, reduced cost.Realize accurate metering, the take-up of permanent tension force Kinds of Heavy Coil, has guaranteed the poker characteristic of steel wire to have improved labor efficiency, has reduced workman's labour intensity.
Accompanying drawing explanation
Fig. 1 is the structural representation of the vertical spool spooling device of steel wire deep bid of the present invention;
Fig. 2 is the left view of Fig. 1.
In figure: 1-frame, 2-main shaft device, 3-bus cable device, 4-swage, 5-removable I-beam wheel, 6-brake equipment, 7-motor, 8-driving band, 9-safety device.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail:
The vertical spool spooling device of steel wire deep bid of the present invention is pressed accompanying drawing 1,2, and it is comprised of frame 1, main shaft device 2, bus cable device 3, swage 4, removable I-beam wheel 5, brake equipment 6, motor 7, driving band 8, safety device 9; Main shaft device 2 is arranged in frame 1, be fixedly connected with removable I-beam wheel 5, swage 4 is fixed on bus cable device 3 and moves up and down on frame, and motor 7 is fixed on the side of frame 1, on main shaft device 2, be provided with brake equipment 6, safety device 9 is installed in frame 1.
Described bus cable device 3 is polish rod strand oscillator, by independent variable-frequency motor, is driven.
The vertical spool spooling of steel wire deep bid is as follows:
Open the door on safety device 9, the removable I-beam wheel 5 installing is lifted on main shaft device 2 and uses nut and tapered sleeve locking spool, steel wire is by the wheel of the swage 4 on bus cable device 3, in I-beam wheel, be wound around 3～5 and enclose rear and adjust winding displacement apart from rear startup power supply, by I-beam wheel on driven by motor main shaft, rotate to realize take-up.Because I-beam wheel is removable, can realize flexible packaging, before take-up, be provided with constant tension device simultaneously, can realize the functions such as steel wire constant tension coiling and steel wire length metering.Thereby described driving band 8 drives removable I-beam wheel 5 rotations by transmission of power to main shaft device 2.On described main shaft device 2, brake equipment 6 is housed, braking time <5 second, can guarantees that the removable I-beam wheel 5 of High Rotation Speed shuts down at the appointed time.
Claims (5)
1. the vertical spool spooling device of steel wire deep bid, is characterized in that: it is comprised of frame (1), main shaft device (2), bus cable device (3), swage (4), removable I-beam wheel (5), brake equipment (6), motor (7), driving band (8), safety device (9); Main shaft device (2) is arranged in frame (1), be fixedly connected with removable I-beam wheel (5), swage (4) is fixed on bus cable device (3) and moves up and down on frame, motor (7) is fixed on the side of frame (1), on main shaft device (2), be provided with brake equipment (6), safety device (9) is installed in frame (1).
2. the vertical spool spooling device of steel wire deep bid as claimed in claim 1, is characterized in that: described bus cable device (3) is polish rod strand oscillator, by independent variable-frequency motor, is driven.
3. the vertical spool spooling method of steel wire deep bid, it is characterized in that: open the door on safety device (9), the removable I-beam wheel (5) installing is lifted on to main shaft device (2) and goes up and use nut and tapered sleeve locking spool, steel wire is by the wheel of the swage (4) on bus cable device (3), in I-beam wheel, be wound around 3～5 and enclose rear and adjust winding displacement apart from rear startup power supply, by I-beam wheel on driven by motor main shaft, rotate to realize take-up.
4. the vertical spool spooling method of steel wire deep bid as claimed in claim 3, is characterized in that: described driving band (8) by transmission of power to main shaft device (2) thus drive removable I-beam wheel (5) rotation.
5. the vertical spool spooling method of steel wire deep bid as claimed in claim 3, it is characterized in that: brake equipment (6) is housed on main shaft device (2), braking time <5 second, can guarantee that the removable I-beam wheel (5) of High Rotation Speed shuts down at the appointed time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410262002.8A CN104016189A (en) | 2014-06-13 | 2014-06-13 | Method and device for rolling steel wire through large vertical spool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410262002.8A CN104016189A (en) | 2014-06-13 | 2014-06-13 | Method and device for rolling steel wire through large vertical spool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104016189A true CN104016189A (en) | 2014-09-03 |
Family
ID=51433256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410262002.8A Pending CN104016189A (en) | 2014-06-13 | 2014-06-13 | Method and device for rolling steel wire through large vertical spool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104016189A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438440A (en) * | 2014-11-18 | 2015-03-25 | 无锡市得力手机械有限公司 | Vertical type spool take-up device |
| CN104555565A (en) * | 2014-09-30 | 2015-04-29 | 太仓市上阳机械有限公司 | Simple coiling device |
| CN104555558A (en) * | 2014-12-30 | 2015-04-29 | 苏州建莱机械工程技术有限公司 | Tube and bar winding mechanism |
| CN107673128A (en) * | 2017-09-25 | 2018-02-09 | 广州丰泰美华电缆有限公司 | A kind of uniformly clot equipment |
| CN107777470A (en) * | 2016-08-30 | 2018-03-09 | 西威电梯江苏有限公司 | One kind volume wireline equipment |
| CN108166291A (en) * | 2017-12-18 | 2018-06-15 | 贵州钢绳股份有限公司 | A kind of spool take-up automatic impaction method and its device |
| CN108821006A (en) * | 2018-07-12 | 2018-11-16 | 四川省宇坤金属制品有限公司 | Layer winding apparatus and welding wire preparation system |
| CN109366044A (en) * | 2018-12-30 | 2019-02-22 | 柳州凯通新材料科技有限公司 | The processing method of high-wear-resistant alloy welding wire |
| CN110252846A (en) * | 2019-07-16 | 2019-09-20 | 无锡科茂金属材料有限公司 | A constant tension device for adjusting the take-up of the I-shaped wheel |
| CN112225002A (en) * | 2020-09-22 | 2021-01-15 | 滁州兴邦聚合彩纤有限公司 | Chemical fiber paper tube for winding chemical fiber yarns |
| CN117303106A (en) * | 2023-10-30 | 2023-12-29 | 安徽纯源镀膜科技有限公司 | A filter tube and anode winding equipment used in the production of pure ion plating equipment |
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| JPH0592868A (en) * | 1991-09-30 | 1993-04-16 | Furukawa Electric Co Ltd:The | Wire material winding method and spool used in this method |
| CN201592204U (en) * | 2009-11-26 | 2010-09-29 | 贵州建新南海科技股份有限公司 | Wire crossing device of wire arranging device for vertical I-shaped wheel wire-rewinding machine |
| CN202239023U (en) * | 2011-09-09 | 2012-05-30 | 建科机械（天津）股份有限公司 | Full-automatic vertical rebar take-up device |
| CN202279573U (en) * | 2011-09-06 | 2012-06-20 | 江苏佳成机械有限公司 | Swing arm-type electric lifting wire take-up device |
| CN203044572U (en) * | 2012-12-03 | 2013-07-10 | 无锡常欣科技股份有限公司 | Vertical unwinding rack |
| CN103213874A (en) * | 2013-05-07 | 2013-07-24 | 贵州钢绳股份有限公司 | Large steel wire plate automatic paying-off tension control device and paying-off method thereof |
| CN203568579U (en) * | 2013-11-21 | 2014-04-30 | 无锡盛力达科技股份有限公司 | Steel wire cutting universal wire winding machine wire arrangement compensation device |
-
2014
- 2014-06-13 CN CN201410262002.8A patent/CN104016189A/en active Pending
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| JPH0592868A (en) * | 1991-09-30 | 1993-04-16 | Furukawa Electric Co Ltd:The | Wire material winding method and spool used in this method |
| CN201592204U (en) * | 2009-11-26 | 2010-09-29 | 贵州建新南海科技股份有限公司 | Wire crossing device of wire arranging device for vertical I-shaped wheel wire-rewinding machine |
| CN202279573U (en) * | 2011-09-06 | 2012-06-20 | 江苏佳成机械有限公司 | Swing arm-type electric lifting wire take-up device |
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| CN103213874A (en) * | 2013-05-07 | 2013-07-24 | 贵州钢绳股份有限公司 | Large steel wire plate automatic paying-off tension control device and paying-off method thereof |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104555565A (en) * | 2014-09-30 | 2015-04-29 | 太仓市上阳机械有限公司 | Simple coiling device |
| CN104438440A (en) * | 2014-11-18 | 2015-03-25 | 无锡市得力手机械有限公司 | Vertical type spool take-up device |
| CN104555558A (en) * | 2014-12-30 | 2015-04-29 | 苏州建莱机械工程技术有限公司 | Tube and bar winding mechanism |
| CN107777470A (en) * | 2016-08-30 | 2018-03-09 | 西威电梯江苏有限公司 | One kind volume wireline equipment |
| CN107673128A (en) * | 2017-09-25 | 2018-02-09 | 广州丰泰美华电缆有限公司 | A kind of uniformly clot equipment |
| CN108166291A (en) * | 2017-12-18 | 2018-06-15 | 贵州钢绳股份有限公司 | A kind of spool take-up automatic impaction method and its device |
| CN108821006A (en) * | 2018-07-12 | 2018-11-16 | 四川省宇坤金属制品有限公司 | Layer winding apparatus and welding wire preparation system |
| CN109366044A (en) * | 2018-12-30 | 2019-02-22 | 柳州凯通新材料科技有限公司 | The processing method of high-wear-resistant alloy welding wire |
| CN110252846A (en) * | 2019-07-16 | 2019-09-20 | 无锡科茂金属材料有限公司 | A constant tension device for adjusting the take-up of the I-shaped wheel |
| CN112225002A (en) * | 2020-09-22 | 2021-01-15 | 滁州兴邦聚合彩纤有限公司 | Chemical fiber paper tube for winding chemical fiber yarns |
| CN117303106A (en) * | 2023-10-30 | 2023-12-29 | 安徽纯源镀膜科技有限公司 | A filter tube and anode winding equipment used in the production of pure ion plating equipment |
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Application publication date: 20140903 |
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| WD01 | Invention patent application deemed withdrawn after publication |