CN203485309U - Fireproof heat-preserving mortar production device - Google Patents
Fireproof heat-preserving mortar production device Download PDFInfo
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- CN203485309U CN203485309U CN201320625233.1U CN201320625233U CN203485309U CN 203485309 U CN203485309 U CN 203485309U CN 201320625233 U CN201320625233 U CN 201320625233U CN 203485309 U CN203485309 U CN 203485309U
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Abstract
The utility model discloses a fireproof heat-preserving mortar production device which comprises a cement storage tank, a fly ash storage tank, an automatic cement weighing device, an automatic fly ash weighing device, a bucket elevator, an artificial feeding inlet, a mixer, a vitrified microbead bin, a vitrified microbead vacuum feeding machine, a finished product bin and at least one packaging machine. The whole fireproof heat-preserving mortar production device has four layers, wherein the vitrified microbead bin and the artificial feeding inlet are arranged on a platform at the top layer; the mixer is arranged on the platform at the third layer; the finished product bin is arranged on the platform at the second layer; the packaging machine is arranged on the platform at the bottom layer; and the cement storage tank and the fly ash storage tank are also arranged on the platform at the most lower layer; and the bucket elevator is arranged between the platform at the first layer and the platform at the third layer. The production efficiency is improved and the crushing of vitrified microbeads is decreased by adopting the vacuum feeding of the vitrified microbeads and the continuous mixing of the agravic mixer, so that the quality of mortar is ensured. The difference between the stacking density of the produced mortar and the stacking density of the mixed mortar in a laboratory is +/-5kg/m<3>.
Description
Technical field
The utility model belongs to the process units of the energy-conservation commodity mortar of Building Fire Protection, particularly a kind of fireproof heat insulating mortar process units.
Background technology
Novel fire-resistance heat-insulation mortar is similar to inorganic light-weight aggregate thermal insulation mortar; all take cement as main Binder Materials; flyash, breeze etc. are admixture; take glass bead, expanded perlite, expanded vermiculite etc. is inorganic light-weight aggregate; mix high molecular polymer and other functional additives mix, there is good anti-flammability and thermal and insulating performance.
Produce at present the conventional production technology of Novel fire-resistance heat-insulation mortar and have following two kinds:
One, cement, flyash, light-weight aggregate (glass bead, expanded perlite etc.) and additive are measured to rear disposable stirring by the requirement of processing compound; after mixing the time that reaches process stipulation, stop stirring; mortar product is sent into finished product bin, metering packing.The shortcoming of this technique is: 1. production efficiency is low, and the production cycle is longer, and compares labor intensive, and a plurality of links, by Artificial Control, have increased in production and produced wrong probability.2. the unit weight of inorganic light-weight aggregate and Binder Materials, admixture and functional additive differs larger; incorporation time that need to be longer just can stir; cause the fragmentation of light-weight aggregate (glass bead, expanded perlite etc.); percentage of damage reaches more than 30%, and this has affected the thermal and insulating performance of product greatly.The bulk density manufacturing a finished product is mixed finished product bulk density with laboratory differs by more than 50kg/m
3.
Two, cement, flyash and functional additive etc. are stirred after by the requirement metering of processing compound, after mixing, send into finished product bin, mixed powder is carried out to metering packing; Again light-weight aggregate (glass bead, expanded perlite etc.) is required to independent metering packing according to processing compound.According to certain ratio, both being added to water at the construction field (site) stirs into slurry and directly uses.The shortcoming of this technique is: 1. mixed powder and inorganic light-weight aggregate (glass bead, expanded perlite) job site is carried out secondary agitation and be there will be slurry to stir inhomogeneous, the unsettled problem of stock quality.2. inorganic light-weight aggregate is frangible, and job site will obtain uniform slurry, must extend mixing time, and this makes the fragmentation of light-weight aggregate more serious, the energy saving of larger reduction product.3. the existing country of this production technology conflicts mutually with industry standard specification.4. inorganic light-weight aggregate needs secondary measurement to use, and has increased expending of dust pollution and manpower, reduces production efficiency.
Utility model content
Technical problem to be solved in the utility model be the not science of production technology for existing inorganic light-weight aggregate thermal insulation mortar, process units and the production efficiency that causes low, stir that percentage of damage inhomogeneous, inorganic light-weight aggregate is high, unstable product quality and the serious defect of dust pollution, thereby provide a kind of production efficiency high, stir and avoid light-weight aggregate fragmentation, steady quality, avoid the process units of the science of dust pollution.
Technical problem to be solved in the utility model can be achieved through the following technical solutions:
A kind of fireproof heat insulating mortar process units, comprise cement storage tank, flyash storage tank, cement automatic weighing device, flyash automatic weighing device, bucket elevator, Manual material feeding mouth, mixer, glass bead feed bin, glass bead vacuum feeder, finished product bin, at least one packing machine, whole fireproof heat insulating mortar process units divides four layers of layout, wherein: described glass bead feed bin is arranged on last layer platform, the bottom of this glass bead feed bin is provided with a glass bead dog-house, the glass bead charging aperture at this glass bead feed bin top is connected with glass bead vacuum feeder, described mixer is arranged on the 3rd layer of platform, and this mixer top is provided with three charging apertures, and bottom is provided with compound discharging opening, and first charging aperture at mixer top docks with described glass bead dog-house, described finished product bin is arranged on the platform of the second layer, the finished product material charging aperture of this finished product bin docks with the compound discharging opening of described mixer bottom, in the bottom of described finished product bin, be provided with at least one finished product material discharging opening, described finished product material discharging opening is provided with packing machine, and described packing machine is arranged on the platform of bottom one deck, described cement storage tank, flyash storage tank is arranged on the platform of bottom one deck, described cement automatic weighing device and flyash automatic weighing device are arranged on the platform of the second layer, between the cement discharging opening of the cement charging aperture of described cement automatic weighing device and cement storage tank bottom, be connected with cement screw conveyer, between the flyash discharging opening of the flyash charging aperture of described flyash automatic weighing device and flyash storage tank bottom, be connected with flyash conveying worm, the bottom of described cement automatic weighing device and flyash automatic weighing device is provided with discharging opening, described bucket elevator is erected between ground floor platform and the 3rd layer of platform, the feeding end of this bucket elevator is positioned at the discharging opening below of described cement automatic weighing device and flyash automatic weighing device bottom, and the discharge end of bucket elevator docks with second charging aperture at described mixer top, described Manual material feeding mouth is arranged on last layer platform, and the outlet of its bottom dock with the 3rd charging aperture at described mixer top, and described Manual material feeding mouth is for artificial input auxiliary agent.
In a preferred embodiment of the present utility model, described mixer is Agravicmixer.
In a preferred embodiment of the present utility model, the bottom of described finished product bin is provided with two finished product material discharging openings, and each finished product material discharging opening is all provided with a packing machine.
In a preferred embodiment of the present utility model, described packing machine is Full automatic penumatic packing machine.
In a preferred embodiment of the present utility model, described fireproof heat insulating mortar process units also comprises a bag-type dust removal system, in order to the dedusting to each feed point and packing machine.
Owing to having adopted technical scheme as above, the utlity model has following advantage:
1. full-automatic Weighing system; cement and flyash directly weigh from cement storage tank, flyash storage tank automatic transport; glass bead feeds intake from glass bead vacuum feeder; other auxiliary agents adopt Manual material feeding mouth reinforced from mixer charging aperture; save manpower, reduce error; enhance productivity, reduce dust pollution.
2. adopt glass bead vacuum feeding and Agravicmixer to mix continuously, enhance productivity, reduce the fragmentation of glass bead, guarantee product quality, the bulk density manufacturing a finished product is mixed the differ ± 5kg/m of bulk density of finished product with laboratory
3.
3. automatically pack: guarantee the uniformity of product, reduce the fragmentation of glass bead in finished product, save manpower, enhance productivity.
Accompanying drawing explanation
Fig. 1 is the structural principle schematic diagram of fireproof heat insulating mortar process units of the present utility model.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further describe the utility model.
Referring to Fig. 1; the fireproof heat insulating mortar process units providing in figure, comprises cement storage tank 1, flyash storage tank 2, cement automatic weighing device 1a, flyash automatic weighing device 2a, bucket elevator 3, Manual material feeding mouth 4, mixer 5, glass bead feed bin 6, glass bead vacuum feeder 7, finished product bin 8, packing machine 9,9a.
Whole fireproof heat insulating mortar process units divides four layers of layout, wherein: it is upper that glass bead feed bin 6 is arranged on last layer platform A, and the bottom of this glass bead feed bin 6 is provided with a glass bead dog-house 6a, and top is provided with a glass bead charging aperture 6b.Between the 4th layer of platform A and ground floor platform D, set up a glass bead vacuum feeder 7 in addition; the discharge end of this glass bead vacuum feeder 7 is connected to glass bead charging aperture 6b; adopt glass bead vacuum feeder 7 by glass bead inspiration glass bead feed bin 6; and do of short duration storage, carry out mixing early-stage preparations.Adopt glass bead vacuum feeder 7 material loadings, can reduce the percentage of damage of glass bead, guarantee product quality.
Mixer 5 adopts Agravicmixer, and Agravicmixer mixes continuously, the pneumatic control machine construction system of safe and reasonable, have applicability wide, good looking appearance, mixed process gentleness, do not produce segregation, good evenness, stable performance, the feature such as material is residual few, and maintaining is convenient.Mixer 5 capacity are 2 cubic metres, are arranged on the 3rd layer of platform B upper, and these mixer 5 tops are provided with three charging aperture 5a, 5b, 5c, and bottom is provided with compound discharging opening 5d, and the charging aperture 5a at mixer 5 tops docks with glass bead dog-house 6a.
Finished product bin 8 is arranged on second layer platform C, the finished product material charging aperture 8a at these finished product bin 8 tops docks with the compound discharging opening 5d of mixer 5 bottoms, in the bottom of finished product bin 8, be provided with two finished product material discharging opening 8b, 8c, can be two packing machines 9,9a feeding simultaneously, each finished product material discharging opening 8b, 8c are all provided with packing machine 9,9a, and packing machine 9,9a are arranged on bottom one deck platform D.Packing machine 9,9a adopt Full automatic penumatic packing machine packing, guarantee the uniformity of product, reduce the fragmentation of glass bead in finished product, save manpower, enhance productivity.Packing machine 9,9a be mainly by weighing displaying controller, high accuracy texture device, and this machine automaticity is high, simple to operate, be equipped with the new automatic unloading device of researching and developing, only need workman's slash pocket can complete package and production technique, alleviate labor strength, reduce production costs greatly.Packing machine and long belt conveyor form a packing main line, greatly enhance productivity.
Bucket elevator 3 is erected between ground floor platform D and the 3rd layer of platform B, and the feeding end of this bucket elevator 3 is positioned at the discharging opening below of cement automatic weighing device 1a and flyash automatic weighing device 2a bottom, and discharge end docks with the charging aperture 5b at mixer 5 tops.
It is upper that Manual material feeding mouth 4 is arranged on last layer platform A, and the outlet of its bottom dock with the charging aperture 5c at mixer 5 tops, and Manual material feeding mouth 4 is for artificial input auxiliary agent.
Fireproof heat insulating mortar process units also comprises a bag-type dust removal system (not shown), in order to the dedusting to each feed point and packing machine.Whole fireproof heat insulating mortar process units adopts instrument production control process.
Fireproof heat insulating mortar process units design principle of the present utility model is to reduce the fragmentation of glass bead and guarantee the density of finished product and the uniformity of test gained, takes into account the production that this complete equipment can be used for a series of products such as inorganic heat insulation mortar, boundary mortar, anticracking grout while designing simultaneously.
The feature of fireproof heat insulating mortar process units of the present utility model is as follows:
1. batching metering is an important procedure in dry-mixed mortar production process, directly has influence on the proportioning quality of product.Cement automatic weighing device 1a and flyash automatic weighing device 2a adopt 520 advanced weighing systems and advanced instrument to control, even smoothness while sending reliably discharge system to guarantee material dispatch, to reach accurate metering effect, effectively guaranteed the quality of product.Wherein cement, flyash are that automatic gauge is weighed, error is controlled at ± and 0.2%, auxiliary agent adds by Manual material feeding mouth 4, has guaranteed being uniformly dispersed of auxiliary agent, guarantees end product quality.Glass bead is the glass bead feed bin 6 to the superiors by fully automatic vacuum feeder 7 automatic chargings, temporarily stores, and greatly saves manpower.
2. mix and blend is a procedure very important in thermal insulation mortar production process; because mortar formula requires the materials such as Binder Materials, admixture and chemical addition agent to be evenly distributed on the surface of aggregate; therefore in mixing process; first will after inorganic coagulation material, flyash and auxiliary agent premixed, add again glass bead to mix; both guaranteed that raw material stirred; farthest reduced the fragmentation of glass bead, thereby obtained high-quality mortar product simultaneously.
Mixer is Agravicmixer, and mixed process is to mix continuously; This mixing has high efficiency, high evenness, high strength, low energy consumption, oligosaprobic advantage, has applicability wide simultaneously, and good looking appearance, mixed process are gentle, do not produce segregation, good evenness, stable performance, the feature such as material is residual few, and maintaining is convenient.
3. the mortar product that mix and blend is good from mixer under in finished product bin, prepare packing.Mixer continues uninterruptedly to start follow-up mixing simultaneously, guarantees the continuity of production, and the production time foreshortens to the every material of 10min from the every material of 12min, enhances productivity 16.7%.
4. device of full automatic packaging 9,9a be mainly by weighing displaying controller, high accuracy texture device, and this machine automaticity is high, simple to operate, be equipped with the new automatic unloading device of researching and developing, only need workman's slash pocket can complete package and production technique, alleviate labor strength, reduce production costs greatly.Packing machine and long belt conveyor form a packing main line, greatly enhance productivity.
Bag-type dust is that a kind of natural fiber or inorfil of utilizing made filter cloth, by the cleaning equipment out of the dust-filtering in gas.So by negative pressure remanufacture feed intake, dust in discharging and environment.This machine is simple in structure, and dust collection rate is high, and energy consumption is low, and dust removing effects reaches 95%.
Claims (5)
1. a fireproof heat insulating mortar process units, it is characterized in that, comprise cement storage tank, flyash storage tank, cement automatic weighing device, flyash automatic weighing device, bucket elevator, Manual material feeding mouth, mixer, glass bead feed bin, glass bead vacuum feeder, finished product bin, at least one packing machine, whole fireproof heat insulating mortar process units divides four layers of layout, wherein: described glass bead feed bin is arranged on last layer platform, the bottom of this glass bead feed bin is provided with a glass bead dog-house, the glass bead charging aperture at this glass bead feed bin top is connected with glass bead vacuum feeder, described mixer is arranged on the 3rd layer of platform, and this mixer top is provided with three charging apertures, and bottom is provided with compound discharging opening, and first charging aperture at mixer top docks with described glass bead dog-house, described finished product bin is arranged on the platform of the second layer, the finished product material charging aperture of this finished product bin docks with the compound discharging opening of described mixer bottom, in the bottom of described finished product bin, be provided with at least one finished product material discharging opening, described finished product material discharging opening is provided with packing machine, and described packing machine is arranged on the platform of bottom one deck, described cement storage tank, flyash storage tank is arranged on the platform of bottom one deck, described cement automatic weighing device and flyash automatic weighing device are arranged on the platform of the second layer, between the cement discharging opening of the cement charging aperture of described cement automatic weighing device and cement storage tank bottom, be connected with cement screw conveyer, between the flyash discharging opening of the flyash charging aperture of described flyash automatic weighing device and flyash storage tank bottom, be connected with flyash conveying worm, the bottom of described cement automatic weighing device and flyash automatic weighing device is provided with discharging opening, described bucket elevator is erected between ground floor platform and the 3rd layer of platform, the feeding end of this bucket elevator is positioned at the discharging opening below of described cement automatic weighing device and flyash automatic weighing device bottom, and the discharge end of bucket elevator docks with second charging aperture at described mixer top, described Manual material feeding mouth is arranged on last layer platform, and the outlet of its bottom dock with the 3rd charging aperture at described mixer top, and described Manual material feeding mouth is for artificial input auxiliary agent.
2. fireproof heat insulating mortar process units as claimed in claim 1, is characterized in that, described mixer is Agravicmixer.
3. fireproof heat insulating mortar process units as claimed in claim 1, is characterized in that, the bottom of described finished product bin is provided with two finished product material discharging openings, and each finished product material discharging opening is all provided with a packing machine.
4. fireproof heat insulating mortar process units as claimed in claim 1, is characterized in that, described packing machine is Full automatic penumatic packing machine.
5. fireproof heat insulating mortar process units as claimed in claim 1, is characterized in that, described fireproof heat insulating mortar process units also comprises a bag-type dust removal system, in order to the dedusting to each feed point and packing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320625233.1U CN203485309U (en) | 2013-10-10 | 2013-10-10 | Fireproof heat-preserving mortar production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320625233.1U CN203485309U (en) | 2013-10-10 | 2013-10-10 | Fireproof heat-preserving mortar production device |
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| Publication Number | Publication Date |
|---|---|
| CN203485309U true CN203485309U (en) | 2014-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320625233.1U Expired - Fee Related CN203485309U (en) | 2013-10-10 | 2013-10-10 | Fireproof heat-preserving mortar production device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103626436A (en) * | 2014-01-01 | 2014-03-12 | 安唛杰节能建材科技（上海）有限公司 | Fireproof and heat-preservation mortar production process and device |
-
2013
- 2013-10-10 CN CN201320625233.1U patent/CN203485309U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103626436A (en) * | 2014-01-01 | 2014-03-12 | 安唛杰节能建材科技（上海）有限公司 | Fireproof and heat-preservation mortar production process and device |
| CN103626436B (en) * | 2014-01-01 | 2015-09-09 | 安唛杰节能建材科技（上海）有限公司 | A kind of Fireproof thermal insulation mortar production technique and production equipment |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140319 Termination date: 20191010 |