CN203557538U - Dry-mixed mortar production system - Google Patents
Dry-mixed mortar production system Download PDFInfo
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- CN203557538U CN203557538U CN201320420788.2U CN201320420788U CN203557538U CN 203557538 U CN203557538 U CN 203557538U CN 201320420788 U CN201320420788 U CN 201320420788U CN 203557538 U CN203557538 U CN 203557538U
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Abstract
The utility model discloses a dry-mixed mortar production system, comprising a wet sand feeding unit, a drying unit, a dry sand distribution unit, a powder unit, a stirring unit and a finished product distribution unit. The dry-mixed mortar production system provided by the utility model has the advantages that raw dry sand is sorted through a probability screen, and dry sand raw materials, powder and additives are weighted through various scales, so that the mixed mortar is good in quality and capable of meeting the requirements of different construction sites. An automatic production line process is adopted in the dry-mixed mortar production system provided by the utility model, so that the production efficiency is high.
Description
Technical field
The utility model relates to construction material production system, relates in particular to a kind of dry-mixed mortar production system.
Background technology
There is following shortcoming in tradition mortar: is first the various raw material storage spaces of (comprising cement, sand, lime paste etc.), can impacts environment around.Secondly in mortar mixing process, can form more airborne dust, as relevant data shows, the construction fugitive dust of Guangzhou City has accounted for approximately 22% of city dust discharge amount, and cement is used and relevant total dust discharge amount accounts for approximately 35% of city construction fugitive dust total amount, therefore, the dust discharge amount in cement use procedure is the main pollution source of construction fugitive dust.Moreover the mixing plant of job mix mortar often noise mostly exceed standard, noise disturbs residents and also becomes city one overall situation problem.Raising along with social progress and people's living standard, environmental problem has become the focus that various circles of society pay close attention to, and the above-mentioned all environmental problems that occur at the construction field (site), had both hindered city image, also affect people's routine work and life, extremely inharmonious with the progress in epoch.
Dry-mixed mortar be building materials field emerging be dry mixed one of material, refer to that aggregate (as quartz sand), inorganic coagulation material (as cement) and additive (as polymer) etc. that drying screening is processed carry out a kind of graininess or the powdery that physical mixed forms by a certain percentage, with form packed or in bulk, be transported to building site, the material that can directly use after adding water and mixing and stirring.Be called again dry mortar powder, dry blend, dry mixing powder, some building binder also belongs to this type of.Dry powder and mortar is with thin layer performance bonding, liner, protection and decoration function in building industry, and building and fitting-out work application are very extensive.
Compare with traditional mortar, dry-mixed mortar has following advantage: 1, the quality of production is guaranteed.Dry-mixed mortar has specialized factory to produce, and has fixing place, has complete equipment, has accurate metering, has perfect quality control system.2, workability and superior.Dry-mixed mortar is according to product category and performance requirement, and particular design match ratio is also added multiple additive and carried out modification, as conventional additive has cellulose ether, redispersable latex powder, thixotroping lubricant, defoamer, air entraining agent, coagulant, hydrophober etc.The mortar of modification has excellent workability and quality, and good workability is conveniently built by laying bricks or stones, plastered and pumping, improves efficiency of construction.3, product category is complete meets various different engine requests.Dry-mixed mortar manufacturing enterprise can be according to different matrix materials and functional requirement component design, as built by laying bricks or stones and motar for the high-moisture-retention of the materials for wall designs such as the larger air-entrained concrete building block of various water absorption rates, Dinas brickes, ceramsite concrete hollow block, flyash brick; For ground, require the Self-leveling platform mortar of high-flatness etc.Also can meet several functions requirement, as insulation, impervious, grouting, repairing, decoration etc.4, the material of high-quality environmental protection has obvious social benefit.One dry-mixed mortar is the material of factory's premixing, need only stir and can use at building site Jia Shui, and airborne dust is few, more environmental protection; It will greatly increase contractor and numerous owners' confidence two because its construction quality is excellent; It is three because of its excellent operating characteristics, and speed of application is fast, and labor strength is low, and on-the-spot airborne dust is few, and favourable workman is healthy, more meets the aim of China's " people-oriented "; It four is the needs that meet China's Bulk Cement.
Based on the above-mentioned all advantages of dry-mixed mortar, for meeting the growing demand of dry-mixed mortar, improving the quality of production be dry mixed cost, dry-mixed mortar manufacturer need a kind of more advanced, efficiency is higher is dry mixed cost production line.
Utility model content
The technical problems to be solved in the utility model is in order to overcome technological deficiency recited above, and a kind of dry-mixed mortar production system is provided.
In order to solve technical problem recited above, the utility model is taked following technical scheme:
A kind of dry-mixed mortar production system, include damp sand change feeding unit, drying unit, dry sand sub-sand unit, powder unit, agitating unit and finished product and divide material unit, described damp sand change feeding unit further includes damp sand storehouse for settling damp sand, for damp sand being delivered to damp sand conveyer belt, damp sand elevator and the Green sand spout of drying unit; Described drying unit further includes fuel supply unit and the blasting unit for receiving damp sand and carrying out dry drying drum, be equipped with drying drum; Described dry sand sub-sand unit further includes for the dry sand in drying drum being delivered to successively to first of probability screen singly shake sieve, dry sand conveyer belt, dry sand elevator and dry sand elephant trunk, and described probability screen connects dry sand sub-sand tank by elephant trunk; Described powder unit further includes for storing the powder tank of powder and for storing the additive tank of additive; Described agitating unit further include for weighing the sand of dry sand claim, for weighing the additive of additive, claim, for receive the additive after additive weighs and claim for weighing the powder of powder, claim with sand and powder claims the stirring host being connected by elephant trunk simultaneously; Described finished product divides material unit further to include the impeller dispenser that connects stirring host, the the first rotation five-way valve being connected with impeller dispenser by elephant trunk, finished product packing unit, finished product supply unit in bulk and finished product storage element simultaneously that by elephant trunk, be connected with the first rotation five-way valve.
Described powder is inorganic coagulation material, includes cement, grey coal ash, gypsum etc.Described additive has cellulose ether, redispersable latex powder, thixotroping lubricant, defoamer, air entraining agent, coagulant, hydrophober etc.
Described fuel supply unit further includes coal bunker for storing coal, is positioned at the coal conveyer belt of coal bunker lower end, for receive by second of the coal of coal tape transport singly shake sieve, by elephant trunk and second singly shake coal elevator that sieve is connected, the coal that is connected with coal elevator by elephant trunk claims and the combustion furnace that claims to be connected with coal and be equipped with drying drum.
The blast pipe that described blasting unit further includes air blast and is connected with combustion furnace.
Described drying drum is double back range drying cylinder.
On described dry sand elephant trunk, be provided with material distributing valve, one end of described material distributing valve outlet is communicated with probability screen, and the other end of material distributing valve outlet connects dry sand roughing sand tank, and the lower end outlet of described dry sand roughing sand tank connects sand and claims.
On the sidewall of described dry sand roughing sand tank, offer outlet, and sealing is provided with elephant trunk in exit, the other end of described elephant trunk is communicated with dry sand temporary storing bin, and the lower end outlet of described dry sand temporary storing bin is positioned at the top of dry sand conveyer belt.
Between being referred to as, described powder tank and powder be provided with first micro-metering conveyor screw.
Between being referred to as, described additive tank and additive be provided with second micro-metering conveyor screw.
Described stirring host top is also provided with artificial feed hopper.The convenient artificial special additive that adds.
The dry-mixed mortar production system that the utility model provides, classifies to dry sand roughing sand by probability screen, and by all kinds of titles, dry sand raw material, powder and additive is weighed, and makes the demand that mixed mortar quality is good, can meet different productions building site.The dry-mixed mortar production system that the utility model provides adopts automatic assembly line flow process, and production efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation block diagram of the present utility model.
Fig. 2 is the structural representation block diagram of the utility model drying unit.
Fig. 3 is overall structure schematic diagram of the present utility model.
In figure, 1. damp sand change feeding unit, 11. damp sand storehouses, 12. damp sand conveyer belts, 13. damp sand elevators, 14. Green sand spouts, 2. drying unit, 21. drying drums, 22. fuel supply units, 221. coal bunker, 222. coal conveyer belts, 223. second sieves that singly shake, 224. first dust arresters, 225. coal pulverizer, 226. coal elevators, 227. coals claim, 228. combustion furnace, 23. blasting units, 231. air blast, 232. blast pipe, 24. second dust arresters, 25. times powder conveyor screws, 3. dry sand sub-sand unit, 30. dry sand temporary storing bins, 31. first sieves that singly shake, 32. dry sand conveyer belts, 33. the 3rd dust arresters, 34. dry sand elevators, 35. dry sand elephant trunks, 36. material distributing valves, 37. probability screens, 38. the 4th dust arresters, 391. dry sand sub-sand tanks, 392. dry sand roughing sand tanks, 4. powder unit, 41. powder tanks, 42. additive tanks, 43. first micro-metering conveyor screws, 44. second micro-metering conveyor screws, 5. agitating unit, 51. stirring hosts, 52. sand claim, 53. powders claim, 54. additives claim, 55. artificial feed hoppers, 6. finished product divides material unit, 61. impeller dispensers, 62. first rotation five-way valves, 63. finished product packing unit, 631. first finished product conveyor screws, 632. packing receiving hoppers, 633. the 5th dust arresters, 634. packing machine, 635. packing conveyer belts, 64. finished product supply unit in bulk, 641. first flexible buckets in bulk, 642. the 6th dust arresters, 65. finished product storage elements, 651. finished products store elevator, 652. second finished product conveyor screws, 653. second rotation five-way valves, 654. finished product storage warehouses, 655. second flexible buckets in bulk, 656. the 7th dust arresters.
The specific embodiment
Embodiment mono-:
See also Fig. 1 to Fig. 3, as shown in the figure, a kind of dry-mixed mortar production system, include damp sand change feeding unit 1, drying unit 2, dry sand sub-sand unit 3, powder unit 4, agitating unit 5 and finished product and divide material unit 6, damp sand change feeding unit 1 further includes damp sand storehouse 11 for settling damp sand, for damp sand being delivered to damp sand conveyer belt 12, damp sand elevator 13 and the Green sand spout 14 of drying unit, drying unit 2 further includes for receiving damp sand and carrying out dry drying drum 21, the fuel supply unit 22 and the blasting unit 23 that are equipped with drying drum, wherein fuel supply unit 22 includes for storing the coal bunker 221 of coal, be positioned at the coal conveyer belt 222 of coal bunker lower end, for receiving by second of the coal of the coal tape transport sieve 223 that singly shakes, by elephant trunk and second, singly shake and sieve the coal elevator 226 being connected, by elephant trunk, claim 227 with the coal that coal elevator is connected, and claim 227 combustion furnaces 228 that are connected and are equipped with drying drum with coal, blasting unit 3 includes air blast 231, and the blast pipe 232 being connected with combustion furnace, dry sand sub-sand unit 3 further includes for the dry sand in drying drum 21 being delivered to successively to first of probability screen 37 singly shake sieve 31, dry sand conveyer belt 32, dry sand elevator 34 and dry sand elephant trunk 35, and probability screen 37 connects dry sand sub-sand tank 391 by elephant trunk, powder unit 4 further includes for storing the powder tank 41 of powder and for storing the additive tank 42 of additive, powder is inorganic coagulation material, include cement, grey coal ash, gypsum etc., additive has cellulose ether, redispersable latex powder, thixotroping lubricant, defoamer, air entraining agent, coagulant, hydrophober etc., agitating unit 5 further include for weighing the sand of dry sand claim 52, for weighing the additive of additive, claim 54, for receive additive after additive weighs and claim 53 for weighing the powder of powder, claim with sand and powder claims the stirring host 51 being connected by elephant trunk simultaneously, stirring host top is also provided with artificial feed hopper 55, the convenient artificial special additive that adds, powder tank 41 and powder are provided with first micro-metering conveyor screw 43 between claiming 53, additive tank 42 and additive are provided with second micro-metering conveyor screw 44 between claiming 54, finished product divides material unit 6 further to include the impeller dispenser 61 that connects stirring host, the the first rotation five-way valve 62 being connected with impeller dispenser by elephant trunk, finished product packing unit 63, finished product supply unit 64 in bulk and finished product storage element 65 simultaneously that by elephant trunk, be connected with the first rotation five-way valve.Packaging unit 63 includes successively the first finished product conveyor screw 631, packing receiving hopper 632 and the packing machine 634 of carrying the finished product of coming to pack the first rotation five-way valve, by packing conveyer belt 635, the finished product after packing is delivered to warehouse; Finished product supply unit 64 in bulk includes the first flexible bucket 641 in bulk of carrying the finished product of coming for receiving the first rotation five-way valve, and finished product in bulk is delivered in vehicle by the first flexible bucket in bulk; Finished product storage element 65 includes the finished product of carrying the finished product of coming to be stored into finished product storage warehouse 654 the first rotation five-way valve successively and stores elevator 651, the second finished product conveyor screw 652, the second rotation five-way valve 653, and the finished product in bulk that finished product storage warehouse 654 stores is delivered in vehicle by the second flexible bucket 655 in bulk.
The dry-mixed mortar production system that the utility model provides, production procedure is as follows:
1, sand material is carried: by damp sand conveyer belt, the damp sand in damp sand storehouse is delivered to damp sand elevator, by damp sand elevator and Green sand spout, damp sand is delivered to drying drum again; Drying drum by dried dry sand through first singly shake sieve be delivered to dry sand conveyer belt, again through dry sand conveyer belt by dry sand be delivered to dry sand elevator, again through dry sand elevator and dry sand elephant trunk to probability screen, dry sand is by the screening of probability screen, the dry sand of different-grain diameter is divided and installed in different dry sand sub-sand tanks, more according to the actual requirements the dry sand in the dry sand sub-sand tank of corresponding particle diameter is transported to sand weighing.
2, powder is carried: the powder in different powder material tanks is transported to powder by first micro-metering conveyor screw and weighs; Additive in different additive tanks is transported to additive by second micro-metering conveyor screw and weighs, and then be transported to powder and claim.
3, mix and blend: sand material, powder and additive after weighing are transported in stirring host and are stirred, and according to actual needs, by artificial feed hopper, some special additives are added into stirring.
4, finished product sub-material: the finished product after stirring is delivered to respectively to finished product packing unit, finished product supply unit in bulk and finished product storage element by impeller dispenser and the first rotation five-way valve.
Embodiment bis-:
On the basis of embodiment mono-, on dry sand elephant trunk, be provided with material distributing valve, one end of material distributing valve outlet is communicated with probability screen, the other end of material distributing valve outlet connects dry sand roughing sand tank, the lower end outlet of dry sand roughing sand tank connects sand and claims, on the sidewall of dry sand roughing sand tank, offers outlet, and sealing is provided with elephant trunk in exit, the other end of elephant trunk is communicated with dry sand temporary storing bin, and the lower end outlet of dry sand temporary storing bin is positioned at the top of dry sand conveyer belt.
Embodiment tri-:
On the basis of embodiment mono-or embodiment bis-, second, singly shake and be provided with coal pulverizer 225 between sieve and coal elevator, at coal pulverizer place, be provided with the first dust arrester 224, the first dust arresters and absorb the coal ash dirt that coal pulverizer produces, and be delivered in coal elevator; Above drying drum, be provided with the dust in the second dust arrester 24, the second dust arrester absorption dehydration cylinders, and by returning powder conveyor screw 25, the dust of absorption be transported in dry sand conveyer belt; In the porch of dry sand elevator, be provided with the 3rd dust arrester 33, the three dust arresters and absorb the dust of dry sand elevator porch, and be delivered in dry sand conveyer belt; The dust producing when being provided with the 4th dust arrester 38, the four dust arrester absorbing probability riddlers at probability screen place and doing, and be delivered in dry sand sub-sand tank; The dust producing in packing machine place is provided with the 5th dust arrester 633, the five dust arresters absorption packing machine courses of work, and be delivered in packing receiving hopper; At the first flexible bucket in bulk place, be provided with the 6th dust arrester 642, at the second flexible bucket in bulk place, be provided with the 7th dust arrester 656.
Claims (9)
1. a dry-mixed mortar production system, include damp sand change feeding unit, drying unit, dry sand sub-sand unit, powder unit, agitating unit and finished product and divide material unit, it is characterized in that: described damp sand change feeding unit further includes damp sand storehouse for settling damp sand, for damp sand being delivered to damp sand conveyer belt, damp sand elevator and the Green sand spout of drying unit; Described drying unit further includes fuel supply unit and the blasting unit for receiving damp sand and carrying out dry drying drum, be equipped with drying drum; Described dry sand sub-sand unit further includes for the dry sand in drying drum being delivered to successively to first of probability screen singly shake sieve, dry sand conveyer belt, dry sand elevator and dry sand elephant trunk, and described probability screen connects dry sand sub-sand tank by elephant trunk; Described powder unit further includes for storing the powder tank of powder and for storing the additive tank of additive; Described agitating unit further include for weighing the sand of dry sand claim, for weighing the additive of additive, claim, for receive the additive after additive weighs and claim for weighing the powder of powder, claim with sand and powder claims the stirring host being connected by elephant trunk simultaneously; Described finished product divides material unit further to include the impeller dispenser that connects stirring host, the the first rotation five-way valve being connected with impeller dispenser by elephant trunk, finished product packing unit, finished product supply unit in bulk and finished product storage element simultaneously that by elephant trunk, be connected with the first rotation five-way valve.
2. dry-mixed mortar production system as claimed in claim 1, is characterized in that: described fuel supply unit further includes coal bunker for storing coal, is positioned at the coal conveyer belt of coal bunker lower end, for receive by second of the coal of coal tape transport singly shake sieve, by elephant trunk and second singly shake coal elevator that sieve is connected, the coal that is connected with coal elevator by elephant trunk claims and the combustion furnace that claims to be connected with coal and be equipped with drying drum.
3. dry-mixed mortar production system as claimed in claim 2, is characterized in that: the blast pipe that described blasting unit further includes air blast and is connected with combustion furnace.
4. dry-mixed mortar production system as claimed in claim 2, is characterized in that: described second singly shakes is provided with coal pulverizer between sieve and coal elevator.
5. dry-mixed mortar production system as claimed in claim 1, it is characterized in that: on described dry sand elephant trunk, be provided with material distributing valve, one end of described material distributing valve outlet is communicated with probability screen, and the other end of material distributing valve outlet connects dry sand roughing sand tank, and the lower end outlet of described dry sand roughing sand tank connects sand and claims.
6. dry-mixed mortar production system as claimed in claim 5, it is characterized in that: on the sidewall of described dry sand roughing sand tank, offer outlet, and sealing is provided with elephant trunk in exit, the other end of described elephant trunk is communicated with dry sand temporary storing bin, and the lower end outlet of described dry sand temporary storing bin is positioned at the top of dry sand conveyer belt.
7. dry-mixed mortar production system as claimed in claim 1, is characterized in that: between described powder tank and powder are referred to as, be provided with first micro-metering conveyor screw.
8. dry-mixed mortar production system as claimed in claim 1, is characterized in that: between described additive tank and additive are referred to as, be provided with second micro-metering conveyor screw.
9. dry-mixed mortar production system as claimed in claim 1, is characterized in that: described stirring host top is also provided with artificial feed hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320420788.2U CN203557538U (en) | 2013-07-11 | 2013-07-11 | Dry-mixed mortar production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320420788.2U CN203557538U (en) | 2013-07-11 | 2013-07-11 | Dry-mixed mortar production system |
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| CN203557538U true CN203557538U (en) | 2014-04-23 |
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| CN201320420788.2U Expired - Fee Related CN203557538U (en) | 2013-07-11 | 2013-07-11 | Dry-mixed mortar production system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103481375A (en) * | 2013-07-11 | 2014-01-01 | 深圳市鼎浩建材有限公司 | Production system of dry-mixed mortar |
| CN106808591A (en) * | 2015-11-30 | 2017-06-09 | 衡阳双雁运输机械有限公司 | A kind of multiplex mortar mixer of sub-sand |
| CN114261023A (en) * | 2021-12-27 | 2022-04-01 | 江西墨塔科技股份有限公司 | Mortar apparatus for producing |
-
2013
- 2013-07-11 CN CN201320420788.2U patent/CN203557538U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103481375A (en) * | 2013-07-11 | 2014-01-01 | 深圳市鼎浩建材有限公司 | Production system of dry-mixed mortar |
| CN106808591A (en) * | 2015-11-30 | 2017-06-09 | 衡阳双雁运输机械有限公司 | A kind of multiplex mortar mixer of sub-sand |
| CN114261023A (en) * | 2021-12-27 | 2022-04-01 | 江西墨塔科技股份有限公司 | Mortar apparatus for producing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140423 Termination date: 20210711 |