CN201720929U - Drying-free dry-mixed mortar complete equipment - Google Patents

Drying-free dry-mixed mortar complete equipment Download PDF

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Publication number
CN201720929U
CN201720929U CN2010202356145U CN201020235614U CN201720929U CN 201720929 U CN201720929 U CN 201720929U CN 2010202356145 U CN2010202356145 U CN 2010202356145U CN 201020235614 U CN201020235614 U CN 201020235614U CN 201720929 U CN201720929 U CN 201720929U
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CN
China
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finished
metering
machine
sand
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CN2010202356145U
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Chinese (zh)
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薛国龙
黄文兴
王洪伟
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无锡江加建设机械有限公司
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Publication of CN201720929U publication Critical patent/CN201720929U/en

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Abstract

The utility model relates to drying-free dry-mixed mortar complete equipment, which comprises a charging belt conveyor (1), a crushing sand-making machine (2), a discharging bucket elevator (3), a cyclic vibrating screen (4), a screening bucket elevator (9), a vibrating screen classifier (11), a graded-sand storage bin (12), a returning bucket elevator (5), a stone powder dust collector (6), a stone powder temporary-storage bin (7), a stone powder sending tank (8), a stone powder additive bin (14), a cement bin (15), a sand batching and metering device (16), an additive batching and metering device (17), a cement batching and metering device (18), a metered-material spiral conveyer (19), a metered-material bucket elevator (20), a metered-material intermediate-transition bin (21), an additive storage bin (22), an accurate batching and metering device (23), a mixer (24), a finished-product transition bin (25), a bulk head (27), a packing finished-product bin (28), a packaging machine (29), a packing-conveyance belt conveyor (30), a finished-product storage spiral conveyer (31), a finished-product storage bucket elevator (32), an anti-segregation conveyance unloading device (33) and a finished-product bulk storage bin (34). The utility model can abandon drying and realizes the drying-free effect.

Description

Drying-free dry-mixed mortar complete equipment
(1) technical field
The utility model relates to a kind of dry-mixed mortar complete equipment.
(2) background technology
Dry-mixed mortar (claiming the premixing dry mortar again) is the New Building Materials with quality assurance that a kind of batch production is produced.Promoting the use of dry-mixed mortar is to replace on-the-spot artificial preparation, reduces city environmental pollution, guarantees the construction quality, the needs of the development of building a resource-conserving society.Dry-mixed mortar is various in style, have commonly build by laying bricks or stones, the ground mortar, have extraordinary mortar of functions such as waterproof, insulation, cracking resistance, bonding, facing and ground self-leveling and purposes etc. in addition.Because the Binder Materials of dry-mixed mortar is cement or gypsum, product requirement is no less than 3 months shelf-life, so strict demand is arranged to accounting for the water content that the raw material proportioning reaches the fine aggregate (sand) more than 70%, its moisture content must be lower than 0.5%, and therefore dry-mixed mortar production equipment both domestic and external all adopts the method for oven dry to carry out drying.Use coal, oil, gas equal energy source to produce hot-air, carry out sufficient heat exchange, water evaporates is reached drying purpose with sand in the drying plant by burning.This production equipment need consume a large amount of energy, and also has noxious gas emission in drying.
(3) summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, and a kind of dry-mixed mortar complete equipment of exempting to dry is provided.
The purpose of this utility model is achieved in that a kind of drying-free dry-mixed mortar complete equipment, it is characterized in that described complete set of equipments comprises the charging belt machine, broken system sand machine, the discharging bucket elevator, the cycling cycling vibration sieve, the screening bucket elevator, the threeway material distributing valve, vibrating screen classifier, the grading sand warehouse, the feed back bucket elevator, the stone flour dust-precipitator, the stone flour temporary storing bin, stone flour sends jar, stone flour adds feed bin, cement bin, the sand batching metering device, the additive batching metering device, the cement ingredient metering device, metering material conveying worm, weigh-hatching plant is carried machine, metering material middle transition storehouse, the additive storage bin, the accurate dosing metering device, mixer, finished product material transitional storehouse, the four-way material distributing valve, loading spout, the packing finished product bin, packing machine, the packing belt conveyer, the finished product material stores conveying worm, the finished product material stores bucket elevator, anti-segregation is carried device for discharging and finished product material bulk storage storehouse, described charging belt machine discharging opening links to each other with fragmentation system sand machine inlet capable, broken system sand machine discharging opening is carried machine inlet capable with discharge bucket and is linked to each other, discharging bucket elevator discharging opening links to each other with cycling cycling vibration sieve charging aperture, cycling cycling vibration sieve discharging opening links to each other with screening bucket elevator charging aperture, screening bucket elevator discharging opening links to each other with the import of threeway material distributing valve, the outlet of threeway material distributing valve links to each other with the vibrosieve machine inlet capable with grading sand warehouse charging aperture respectively, the vibrating screen classifier discharging opening links to each other with grading sand warehouse charging aperture, cycling cycling vibration sieve feedback outlet is carried machine inlet capable with back hopper and is linked to each other, and feed back bucket elevator discharging opening links to each other with fragmentation system sand machine inlet capable; Fragmentation system sand machine links to each other with the stone flour dust-precipitator, and the stone flour dust-precipitator links to each other with the stone flour temporary storing bin, and the stone flour temporary storing bin sends jar with stone flour and links to each other, and stone flour transmission jar adds feed bin by pipeline and stone flour and links to each other; The grading sand warehouse, the discharging opening that stone flour adds feed bin and cement bin respectively with the sand batching metering device, the additive batching metering device links to each other with the charging aperture of cement ingredient metering device, the sand batching metering device, the discharging opening of additive batching metering device and cement ingredient metering device all links to each other with the charging aperture of metering material conveying worm, the discharging opening of metering material conveying worm is carried machine inlet capable with weigh-hatching plant and is linked to each other, weigh-hatching plant is carried the machine discharging opening and is linked to each other with metering material middle transition storehouse, the outlet of additive storage bin links to each other with the accurate dosing metering device, the discharging opening of metering material middle transition storehouse and accurate dosing metering device links to each other with the mixer charging aperture, the mixer discharging opening links to each other with finished product material transitional storehouse charging aperture, finished product material transitional storehouse discharging opening links to each other with four-way material distributing valve charging aperture, four-way material distributing valve discharging opening respectively with loading spout, packing stores conveying worm with finished product bin and finished product material and links to each other, packing links to each other with packing machine with the finished product bin discharging opening, packing machine links to each other with the packing belt conveyer, finished product material storage conveying worm discharging opening is carried machine inlet capable with finished product material storage bucket and is linked to each other, the finished product material stores the bucket elevator discharging opening and carries device for discharging to link to each other with anti-segregation, and anti-segregation carries device for discharging to link to each other with finished product material bulk storage storehouse.
The utility model drying-free dry-mixed mortar complete equipment, described broken system sand machine comprises body, in the middle of described body internal upper part, be provided with a tripper, blanking port in the middle of being provided with one in the middle of the tripper bottom, the tripper periphery wall is provided with the circumference blanking port, the middle part is provided with a whirling motion chamber from top to bottom and the chamber is propped up in a whirlpool in described body, and the oblique lining supporting plate that is provided with of upper edge, chamber perisporium is propped up in the whirlpool; Central authorities are provided with an impeller in described whirling motion chamber, and impeller is arranged in the middle blanking port below of tripper.
The utility model drying-free dry-mixed mortar complete equipment, described complete set of equipments also includes unit fixed point dust-precipitator and central authorities concentrate dust-precipitator, import of unit fixed point dust-precipitator and screening bucket elevator, vibrating screen classifier, the grading sand warehouse, the sand batching metering device, the additive batching metering device links to each other with the cement ingredient metering device, the outlet of unit fixed point dust-precipitator links to each other with metering material conveying worm, central authorities concentrate dust-precipitator import and weigh-hatching plant to carry machine, metering material middle transition storehouse, the additive storage bin, finished product material transitional storehouse, loading spout links to each other with packing machine, and central authorities concentrate the dust-precipitator outlet to link to each other with mixer.
The beneficial effects of the utility model are:
Because system sandy plain material is piece stones such as rock, cobble, stone matter is hard, and only surperficial small-amount free water is easy to air dry during stacking.And in fragmentation, system sand process, by all changing into a lot of fine particles at a high speed after hitting, surface area increases greatly, so the unit are water content descends greatly; In addition, also can evaporate small amount of moisture, make it reach drying purpose by the high velocity impact of storeroom, the heat that squeezing mill scrape along mechanical work produces, guarantee that its moisture content is lower than 0.5%, reach dry-mixed mortar and use and the shelf-life requirement,, realize exempting from drying effect so can give up oven dry.
(4) description of drawings
Fig. 1 is the utility model drying-free dry-mixed mortar complete equipment general structure schematic diagram.
Fig. 2 is a broken system sand machine structural representation of the present utility model.
Fig. 3 is the structural representation of vibrosieve of the present utility model system.
Fig. 4 is the structural representation of accurate dosing metering device of the present utility model.
Fig. 5 is a mixer Facad structure schematic diagram of the present utility model.
Fig. 6 is the side view of Fig. 5.
Fig. 7 is the structural representation that anti-segregation of the present utility model is carried device for discharging.
Reference numeral among the figure:
Charging belt machine 1, broken system sand machine 2, discharging bucket elevator 3, cycling cycling vibration sieve 4, feed back bucket elevator 5, stone flour dust-precipitator 6, stone flour temporary storing bin 7, stone flour sends jar 8, screening bucket elevator 9, threeway material distributing valve 10, vibrating screen classifier 11, grading sand warehouse 12, unit fixed point dust-precipitator 13, stone flour adds feed bin 14, cement bin 15, sand batching metering device 16, additive batching metering device 17, cement ingredient metering device 18, metering material conveying worm 19, weigh-hatching plant is carried machine 20, metering material middle transition storehouse 21, additive storage bin 22, accurate dosing metering device 23, mixer 24, finished product material transitional storehouse 25, four-way material distributing valve 26, loading spout 27, packing finished product bin 28, packing machine 29, packing belt conveyer 30, the finished product material stores conveying worm 31, the finished product material stores bucket elevator 32, anti-segregation is carried device for discharging 33, finished product material bulk storage storehouse 34, central authorities concentrate dust-precipitator 35, feed duct interface 36.
Chamber 2.8, rotating shaft assembly 2.9, shaft coupling 2.10, motor 2.11, discharge gate 2.12 are propped up in body 2.1, tripper 2.2, circumference blanking port 2.3, middle blanking port 2.4, impeller 2.5, whirling motion chamber 2.6, lining supporting plate 2.7, whirlpool.
Vibrating distributor 4.1, sieve nest 4.2, multilayer screen cloth 4.3, dry sand storehouse 4.4.
Thick feed screw machine 23.1, smart feed screw machine 23.2, scale hooper 23.3, suspension type shock absorbing apparatus 23.4, LOAD CELLS 23.5, frame 23.6.
Mix leaf 24.1, fly cutter 24.2 radially.
Finished product material feed pipe 33.1, tripper 33.2, U type auger conveyor 33.3, high-order discharge duct 33.4, top, storehouse dust-precipitator 34.1.
(5) specific embodiment
Referring to Fig. 1, Fig. 1 is the utility model drying-free dry-mixed mortar complete equipment general structure schematic diagram.As seen from Figure 1, the utility model drying-free dry-mixed mortar complete equipment, comprise charging belt machine 1, broken system sand machine 2, discharging bucket elevator 3, cycling cycling vibration sieve 4, screening bucket elevator 9, threeway material distributing valve 10, vibrating screen classifier 11, grading sand warehouse 12, feed back bucket elevator 5, stone flour dust-precipitator 6, stone flour temporary storing bin 7, stone flour sends jar 8, stone flour adds feed bin 14, cement bin 15, feed duct interface 36, sand batching metering device 16, additive batching metering device 17, cement ingredient metering device 18, metering material conveying worm 19, weigh-hatching plant is carried machine 20, metering material middle transition storehouse 21, additive storage bin 22, accurate dosing metering device 23, mixer 24, finished product material transitional storehouse 25, four-way material distributing valve 26, loading spout 27, packing finished product bin 28, packing machine 29, packing belt conveyer 30, the finished product material stores conveying worm 31, the finished product material stores bucket elevator 32, anti-segregation is carried device for discharging 33, finished product material bulk storage storehouse 34, unit fixed point dust-precipitator 13 and central authorities concentrate dust-precipitator 35, described charging belt machine 1 discharging opening links to each other with fragmentation system sand machine 2 charging apertures, broken system sand machine 2 discharging openings link to each other with discharging bucket elevator 3 charging apertures, discharging bucket elevator 3 discharging openings sieve 4 charging apertures with cycling cycling vibration and link to each other, cycling cycling vibration sieves 4 discharging openings and links to each other with screening bucket elevator 9 charging apertures, screening bucket elevator 9 discharging openings link to each other with 10 imports of threeway material distributing valve, 10 outlets of threeway material distributing valve link to each other with vibrating screen classifier 11 charging apertures with grading sand warehouse 12 charging apertures respectively, vibrating screen classifier 11 discharging openings link to each other with grading sand warehouse 12 charging apertures, screening bucket elevator 9 constitutes the vibrosieve system with vibrating screen classifier 11, cycling cycling vibration sieves 4 feedback outlets and links to each other with feed back bucket elevator 5 charging apertures, and feed back bucket elevator 5 discharging openings link to each other with fragmentation system sand machine 2 charging apertures; Fragmentation system sand machine 2 links to each other with stone flour dust-precipitator 6, and stone flour dust-precipitator 6 links to each other with stone flour temporary storing bin 7, and stone flour temporary storing bin 7 sends jar 8 with stone flour and links to each other, and stone flour transmission jar 8 adds feed bin 14 by pipeline and stone flour and links to each other; Stone flour adds feed bin 14 and all links to each other with feed duct interface 36 with cement bin 15 charging apertures, grading sand warehouse 12, the discharging opening that stone flour adds feed bin 14 and cement bin 15 respectively with sand batching metering device 16, additive batching metering device 17 links to each other with the charging aperture of cement ingredient metering device 18, sand batching metering device 16, the discharging opening of additive batching metering device 17 and cement ingredient metering device 18 all links to each other with the charging aperture of metering material conveying worm 19, the discharging opening of metering material conveying worm 19 is carried machine 20 charging apertures with weigh-hatching plant and is linked to each other, weigh-hatching plant is carried machine 20 discharging openings and is linked to each other with metering material middle transition storehouse 21,22 outlets of additive storage bin link to each other with accurate dosing metering device 23, constitute the accurate dosing metering device system, the discharging opening of metering material middle transition storehouse 21 and accurate dosing metering device 23 links to each other with mixer 24 charging apertures, mixer 24 discharging openings link to each other with finished product material transitional storehouse 25 charging apertures, finished product material transitional storehouse 25 discharging openings link to each other with four-way material distributing valve 26 charging apertures, four-way material distributing valve 26 discharging openings respectively with loading spout 27, packing stores conveying worm 31 with finished product bin 28 and finished product material and links to each other, packing links to each other with packing machine 29 with finished product bin 28 discharging openings, packing machine 29 links to each other with packing belt conveyer 30, the finished product material stores conveying worm 31 discharging openings and links to each other with finished product material storage bucket elevator 32 charging apertures, the finished product material stores bucket elevator 32 discharging openings and carries device for discharging 33 to link to each other with anti-segregation, anti-segregation carries device for discharging 33 to link to each other with finished product material bulk storage storehouse 34, constitutes anti-segregation and carries discharging and bulk storage system.13 imports of unit fixed point dust-precipitator link to each other with cement ingredient metering device 18 with screening bucket elevator 9, vibrating screen classifier 11, grading sand warehouse 12, sand batching metering device 16, additive batching metering device 17,13 outlets of unit fixed point dust-precipitator link to each other with metering material conveying worm 19, central authorities concentrate dust-precipitator 35 imports and weigh-hatching plant to carry machine 20, metering expects that middle transition storehouse 21, additive storage bin 22, finished product material transitional storehouse 25, loading spout 27 link to each other with packing machine 29, and central authorities concentrate dust-precipitator 35 outlets to link to each other with mixer 24.
Operation principle:
Meet the footpath requirement of system sand grains through the stock yard primary breakup, do not have the clean piece stone grain raw material that contains mud impurity and advance factory's storehouse stacking storage, deliver to broken system sand machine 2 with loading machine by charging belt machine 1, become molding sand to deliver to cycling cycling vibration sieve 4 by discharging bucket elevator 3, satisfactory artificial machine-processed sand is delivered to vibrating screen classifier 11 at cycling cycling vibration sieve 4 by sieving bucket elevator 9 and threeway material distributing valve 10, enter grading sand warehouse 12 after vibrating screen classifier 11 classifications and store, it is broken that undesirable artificial machine-processed sand is recycled to 2 circulations of broken system sand machine at cycling cycling vibration sieve 4 by feed back bucket elevator 5; The stone flour that broken system sand machine 2 system sand produce is deposited by stone flour dust-precipitator 6 income stone flour temporary storing bins 7, and the stone flour in Pneumatic conveyer sends jars 8 and delivers to stone flour and add feed bin 14 and store again.Other various raw materials are delivered to corresponding former feed bin by former material conveyor by feed duct interface 36 respectively: stone flour adds feed bin 14 and cement bin 15.Trace mineral supplement is promoted to corresponding additive storage bin 22 by elevator or electric block and stores.During production, sand aggregate, stone flour and additive, Binder Materials be respectively by behind corresponding sand batching metering device 16, additive batching metering device 17 and cement ingredient metering device 18 batching meterings, and carrying machine 20 by metering material conveying worm 19 and weigh-hatching plant, to deliver to the metering material middle transition storehouse 21 of mixer 24 tops temporary.Trace mineral supplement is deposited at scale hooper after by accurate dosing metering device 23 batching meterings.When feeding intake to mixer, the material of the material of trace mineral supplement scale hooper in metering material middle transition storehouse 21 is discharged in the mixer process and is discharged into together, guaranteed that micro material all drops into mixer 24, guaranteed the proportioning accuracy and the product quality of dry mortar.The finished product material that mixes is deposited at finished product material transitional storehouse 25, and four-way material distributing valve 26 and the loading spout 27 of passing through directly in bulk sent into waggon in bulk and be transported to the user building site.Need the four-way material distributing valve 26 that passes through of packing to enter packing and deposit,, deliver to warehouse storage by packing belt conveyer 30 by packing machine 29 packings with finished product bin 28.Need the four-way material distributing valve 26 that passes through of bulk storage to enter finished product material storage conveying worm 31, finished product material storage bucket elevator 32, carrying device for discharging 33 to send into finished product material bulk storage storehouse 34 by anti-segregation stores, deliver to waggon in bulk by loading spout again, be transported to each user building site by waggon in bulk and use.In whole process of production, all there is computer program to carry out full automatic production control and management by predetermined technological process.The Multilevel Dust Control System that central authorities concentrate dust-precipitator 35 and unit fixed point dust-precipitator 13 to combine has been controlled the discharging of dust, strong noise source air-introduced machine and the employing of broken system sand machine are installed additional muffler and take the noise control quarantine measures to reduce work noise, guarantee that this drying-free dry-mixed mortar complete equipment meets the environmental requirement of national dust emission and noise control.
Referring to Fig. 2, Fig. 2 is the structural representation of the broken system of the utility model sand machine.As seen from Figure 2, described broken system sand machine 2, comprise body 2.1, in the middle of described body 2.1 internal upper parts, be provided with a tripper 2.2, blanking port 2.4 in the middle of being provided with one in the middle of tripper 2.2 bottoms, tripper 2.2 periphery walls are provided with circumference blanking port 2.3, and the middle part is provided with a whirling motion chamber 2.6 from top to bottom and chamber 2.8 is propped up in a whirlpool in described body 2.1, and the oblique lining supporting plate 2.7 that is provided with of chamber 2.8 upper edge perisporiums is propped up in the whirlpool; 2.6 central authorities are provided with an impeller 2.5 in described whirling motion chamber, and impeller 2.5 is arranged in middle blanking port 2.4 belows of tripper 2.2, and impeller 2.5 is driven by motor 2.11, shaft coupling 2.10 and rotating shaft assembly 2.9, and described body 2.1 bottoms are set to discharge gate 2.12.The material that is broken enters broken system sand machine by feed hopper, through tripper 2.2 with the material separated into two parts, a part is entered in the impeller 2.5 of rotation at a high speed by the middle blanking port 2.4 of tripper 2.2, in impeller 2.5, quickened rapidly, can reach hundreds of times of acceleration of gravity, impelling is gone out in 2.5 3 uniform runners of impeller, the at first same another part material impact grinding that falls by the circumference blanking port 2.3 of tripper 2.2, impacting the whirlpool then together props up on the material lining on the lining supporting plate 2.7 in the chamber 2.8, rebounded by the material lining, impact the top in whirling motion chamber 2.6 obliquely, change its direction of motion again, deflection moves downward, and the material that emits from impeller channel forms continuous material curtain.Such material is subjected to twice making its profile be spherical so that repeatedly probability bump, friction and grind fragmentation thrown circle to its sharp corners blunt in the whirling motion chamber, reaches imitative natural sand effect.The material that is broken is discharged by bottom discharge gate 2.12, the circulation crushing and screening system that constitutes together with fragmentation system sand machine 2, discharging bucket elevator 3, cycling cycling vibration sieve 4 and feed back bucket elevator 5 forms closed circuit, outside the qualified artificial machine-processed sand discharge machine, underproofly enter the broken circulation of next round again.
Referring to Fig. 3, Fig. 3 is the structural representation of vibrosieve of the present utility model system.By Fig. 3 as can be seen, vibrosieve of the present utility model system, comprise screening bucket elevator 9 and vibrating screen classifier 11, vibrating screen classifier 11 involving vibrations distributing devices 11.1, sieve nest 11.2, multilayer screen cloth 11.3 and dry sand storehouse 11.4, screening bucket elevator 9 discharging openings are arranged at sieve nest 11.2 tops, vibrating distributor 11.1 is arranged between screening bucket elevator 9 and the sieve nest 11.2, and multilayer screen cloth 11.3 is arranged in the sieve nest 11.2, and dry sand storehouse 11.4 is arranged in sieve nest 11.2 belows.To wait to sieve the sand material by the screening bucket elevator and deliver to vibrating distributor, guarantee the even distribution of machine-processed sand on the whole width of multilayer screen cloth, lower screen is according to the projection width of upper sieve, and through sand evenly distribution on the whole width of screen cloth that the upper sieve mesh screen falls, the accept under the sieve enters corresponding dry sand storage and deposits.When a kind of differential sand amount than higher, be hard to tell at one deck screen cloth top sieve, when not reaching the sieving rate of regulation, just should on this layer screen cloth, increase which floor transition screen cloth, mesh size rationally increases from top to bottom than the aperture of the differential screen cloth of regulation, sieves totally and reach the sieving rate of regulation to guarantee this differential sand under the effect of this which floor Combined screen mesh.The vibrating screen classifier of forming by this structural shape just can reach maximum sieving capacity and sieving rate.
Referring to Fig. 4, Fig. 4 is the structural representation of accurate dosing metering device of the present utility model.As seen from Figure 4, described accurate dosing metering device system, comprise additive storage bin 22 and accurate dosing metering device 23, accurate dosing metering device 23 comprises thick feed screw machine 23.1, smart feed screw machine 23.2, scale hooper 23.3, suspension type shock absorbing apparatus 23.4 and LOAD CELLS 23.5, thick feed screw machine 23.1 and smart feed screw machine 23.2 are arranged in parallel up and down, additive storage bin 22 is arranged at thick feed screw machine 23.1 charging apertures, thick feed screw machine 23.1 bottoms are connected with smart feed screw machine 23.2 tops, the discharging opening of thick feed screw machine 23.1 and smart feed screw machine 23.2 links to each other with scale hooper 23.3 charging apertures, suspension type shock absorbing apparatus 23.4 upper ends link to each other with described frame 23.6, the lower end links to each other with scale hooper 23.3 outer rims, and LOAD CELLS 23.5 is arranged on the described suspension type shock absorbing apparatus 23.4.Scale hooper 23.3 is furnished with high-precision LOAD CELLS 23.5 and weighing displaying controller, and adopts suspension type shock absorbing apparatus 23.4 to connect, and has eliminated the influence of the mechanical oscillation of equipment when producing to weighing precision.Additive adopts the twin-screw screw(-type) feeder, the electronic computer automatic program control, carry out thick, smart batching, blending process preestablishes a thick feed value, when setting value, thick feed screw machine stops automatically, smart feed screw machine carries out the essence batching, and proportioning accuracy is high more, and smart batching flow is more little, material drop momentum is more little, and this accurate dosing can make the batching error less than 15g.
Referring to Fig. 5 and Fig. 6, Fig. 5 is a mixer Facad structure schematic diagram of the present utility model.Fig. 6 is the side view of Fig. 5.By Fig. 5 and Fig. 6 as can be seen, described mixer 24 is to produce efficiently and technological requirement for adapting to ordinary mortar: require mixer to clear up easily when transposing production kind; Ordinary mortar is to produce in enormous quantities, requires mixer production capacity height, cylindrical shell and to mix the leaf wearability good.So select the single shaft high-speed mixer for use, the mixer cylindrical shell adopts the import wear-resisting steel plate, mixes leaf 24.1 and adopts interchangeable antifriction alloy shovel sheet, makes mixer reach 500,000 jars of inferior effects of not wearing and tearing.Simultaneously in order to improve the fast even mixing ability of mixer, on mixer, be provided with and organize radially fly cutter 24.2 more, help quick, fully mixing that fiber, colorant and trace add raw material, improved the mixed uniformly ability of material, reached high-speed stirred, rapid mixing, 60s just can reach mixed effect.
Referring to Fig. 7, Fig. 7 is that anti-segregation of the present utility model is carried the structural representation of discharging and bulk storage system.As seen from Figure 4, described anti-segregation is carried discharging and bulk storage system, comprise anti-segregation conveying device for discharging 33 and two finished product material bulk storage storehouses 34, described anti-segregation carries device for discharging 33 to comprise a finished product material feed pipe 33.1, one tripper 33.2, two U type auger conveyors, 33.3 and two high-order discharge ducts 33.4, described finished product material feed pipe 33.1 links to each other with a charging aperture of tripper 33.2, two discharging openings of tripper 33.2 link to each other with two U type auger conveyors, 33.3 charging apertures respectively, two U type auger conveyors, 33.3 discharging openings link to each other with two high-order discharge ducts 33.4 respectively, two high-order discharge ducts 33.4 insert 34 tops, 34, two finished product material bulk storage storehouses, two finished product material bulk storage storehouses respectively top, storehouse dust-precipitator 34.1 all are set.The finished product dry mortar enters tripper 33.2 from finished product material feed pipe 33.1, deliver to high-order discharge duct 33.4 imports by U type auger conveyor 33.3, be discharged in the process in finished product material bulk storage storehouse, for preventing that mixture segregation from influencing product quality, and use U type auger conveyor, can shorten the drop height of material, make material when tens meters high-order warehouse entries, avoid the free falling body state of material, reduce and eliminated material, guaranteed the product quality of finished product compound at the segregation that free falling body state produced.
Described central authorities concentrate gathers dust and Multilevel Dust Control System that the unit fixed point is gathered dust and combined, system sand system is furnished with cyclone centrifugal duster and line pulse formula sack cleaner secondary combination dedusting, bucket elevator, vibrating screen classifier, mixer, packing machine, loading spout adopt gas pulse sack cleaner concentrated dust-removing, and former feed bin, finished bin have the dedusting of roof scrubber unit fixed point.

Claims (9)

1. drying-free dry-mixed mortar complete equipment, it is characterized in that described complete set of equipments comprises charging belt machine (1), broken system sand machine (2), discharging bucket elevator (3), cycling cycling vibration sieve (4), screening bucket elevator (9), threeway material distributing valve (10), vibrating screen classifier (11), grading sand warehouse (12), feed back bucket elevator (5), stone flour dust-precipitator (6), stone flour temporary storing bin (7), stone flour sends jar (8), stone flour adds feed bin (14), cement bin (15), sand batching metering device (16), additive batching metering device (17), cement ingredient metering device (18), metering material conveying worm (19), weigh-hatching plant is carried machine (20), metering material middle transition storehouse (21), additive storage bin (22), accurate dosing metering device (23), mixer (24), finished product material transitional storehouse (25), four-way material distributing valve (26), loading spout (27), packing finished product bin (28), packing machine (29), packing belt conveyer (30), the finished product material stores conveying worm (31), the finished product material stores bucket elevator (32), anti-segregation is carried device for discharging (33) and finished product material bulk storage storehouse (34), described charging belt machine (1) discharging opening links to each other with broken system sand machine (2) charging aperture, broken system sand machine (2) discharging opening links to each other with discharging bucket elevator (3) charging aperture, discharging bucket elevator (3) discharging opening links to each other with cycling cycling vibration sieve (4) charging aperture, cycling cycling vibration sieve (4) discharging opening links to each other with screening bucket elevator (9) charging aperture, screening bucket elevator (9) discharging opening links to each other with threeway material distributing valve (10) import, threeway material distributing valve (10) outlet links to each other with vibrating screen classifier (11) charging aperture with grading sand warehouse (12) charging aperture respectively, vibrating screen classifier (11) discharging opening links to each other with grading sand warehouse (12) charging aperture, cycling cycling vibration sieve (4) feedback outlet links to each other with feed back bucket elevator (5) charging aperture, and feed back bucket elevator (5) discharging opening links to each other with broken system sand machine (2) charging aperture; Broken system sand machine (2) links to each other with stone flour dust-precipitator (6), and stone flour dust-precipitator (6) links to each other with stone flour temporary storing bin (7), and stone flour temporary storing bin (7) sends jar (8) with stone flour and links to each other, and stone flour transmission jar (8) is added feed bin (14) by pipeline and stone flour and linked to each other; Grading sand warehouse (12), the discharging opening that stone flour adds feed bin (14) and cement bin (15) respectively with sand batching metering device (16), additive batching metering device (17) links to each other with the charging aperture of cement ingredient metering device (18), sand batching metering device (16), the discharging opening of additive batching metering device (17) and cement ingredient metering device (18) all links to each other with the charging aperture of metering material conveying worm (19), the discharging opening of metering material conveying worm (19) is carried machine (20) charging aperture with weigh-hatching plant and is linked to each other, weigh-hatching plant is carried machine (20) discharging opening and is linked to each other with metering material middle transition storehouse (21), additive storage bin (22) outlet links to each other with accurate dosing metering device (23), the discharging opening of metering material middle transition storehouse (21) and accurate dosing metering device (23) links to each other with mixer (24) charging aperture, mixer (24) discharging opening links to each other with finished product material transitional storehouse (25) charging aperture, finished product material transitional storehouse (25) discharging opening links to each other with four-way material distributing valve (26) charging aperture, four-way material distributing valve (26) discharging opening respectively with loading spout (27), packing stores conveying worm (31) with finished product bin (28) and finished product material and links to each other, packing links to each other with packing machine (29) with finished product bin (28) discharging opening, packing machine (29) links to each other with packing belt conveyer (30), the finished product material stores conveying worm (31) discharging opening and links to each other with finished product material storage bucket elevator (32) charging aperture, the finished product material stores bucket elevator (32) discharging opening and carries device for discharging (33) to link to each other with anti-segregation, and anti-segregation carries device for discharging (33) to link to each other with finished product material bulk storage storehouse (34).
2. a kind of drying-free dry-mixed mortar complete equipment according to claim 1, it is characterized in that described broken system sand machine (2) comprises body (2.1), in the middle of described body (2.1) internal upper part, be provided with a tripper (2.2), blanking port (2.4) in the middle of being provided with one in the middle of tripper (2.2) bottom, tripper (2.2) periphery wall is provided with circumference blanking port (2.3), the middle part is provided with a whirling motion chamber (2.6) from top to bottom and chamber (2.8) is propped up in a whirlpool in described body (2.1), and the oblique lining supporting plate (2.7) that is provided with of upper edge, chamber (2.8) perisporium is propped up in the whirlpool; Central authorities are provided with an impeller (2.5) in described whirling motion chamber (2.6), and impeller (2.5) is arranged in middle blanking port (2.4) below of tripper (2.2).
3. a kind of drying-free dry-mixed mortar complete equipment according to claim 1 and 2, it is characterized in that described complete set of equipments also includes unit fixed point dust-precipitator (13) and central authorities concentrate dust-precipitator (35), import of unit fixed point dust-precipitator (13) and screening bucket elevator (9), vibrating screen classifier (11), grading sand warehouse (12), sand batching metering device (16), additive batching metering device (17) links to each other with cement ingredient metering device (18), unit fixed point dust-precipitator (13) outlet links to each other with metering material conveying worm (19), central authorities concentrate dust-precipitator (35) import and weigh-hatching plant to carry machine (20), metering material middle transition storehouse (21), additive storage bin (22), finished product material transitional storehouse (25), loading spout (27) links to each other with packing machine (29), and central authorities concentrate dust-precipitator (35) outlet to link to each other with mixer (24).
4. a kind of drying-free dry-mixed mortar complete equipment according to claim 1 and 2, it is characterized in that described vibrating screen classifier (11) involving vibrations distributing device (11.1), sieve nest (11.2), multilayer screen cloth (11.3) and dry sand storehouse (11.4), vibrating distributor (11.1) is arranged between screening bucket elevator (9) and the sieve nest (11.2), multilayer screen cloth (11.3) is arranged in the sieve nest (11.2), and dry sand storehouse (11.4) are arranged in sieve nest (11.2) below.
5. a kind of drying-free dry-mixed mortar complete equipment according to claim 1 and 2, it is characterized in that described accurate dosing metering device (23) comprises thick feed screw machine (23.1), smart feed screw machine (23.2), scale hooper (23.3), suspension type shock absorbing apparatus (23.4) and LOAD CELLS (23.5), thick feed screw machine (23.1) and smart feed screw machine (23.2) are arranged in parallel up and down, described additive storage bin (22) is arranged at thick feed screw machine (23.1) charging aperture, thick feed screw machine (23.1) bottom is connected with smart feed screw machine (23.2) top, the discharging opening of thick feed screw machine (23.1) and smart feed screw machine (23.2) links to each other with scale hooper (23.3) charging aperture, suspension type shock absorbing apparatus (23.4) upper end links to each other with described frame (23.6), the lower end links to each other with scale hooper (23.3) outer rim, and LOAD CELLS (23.5) is arranged on the described suspension type shock absorbing apparatus (23.4).
6. a kind of drying-free dry-mixed mortar complete equipment according to claim 1 and 2, it is characterized in that described anti-segregation conveying device for discharging (33) comprises a finished product material feed pipe (33.1), one tripper (33.2), two U type auger conveyors (33.3) and two high-order discharge ducts (33.4), described finished product material feed pipe (33.1) links to each other with a charging aperture of tripper (33.2), two discharging openings of tripper (33.2) link to each other with two U type auger conveyor (33.3) charging apertures respectively, two U type auger conveyor (33.3) discharging openings link to each other with two high-order discharge ducts (33.4) respectively, two high-order discharge ducts (33.4) insert two finished product material bulk storage storehouses (34) respectively, and top, two finished product material bulk storage storehouses (34) all is provided with top, storehouse dust-precipitator (34.1).
7. a kind of drying-free dry-mixed mortar complete equipment according to claim 3, it is characterized in that described vibrating screen classifier (11) involving vibrations distributing device (11.1), sieve nest (11.2), multilayer screen cloth (11.3) and dry sand storehouse (11.4), vibrating distributor (11.1) is arranged between screening bucket elevator (9) and the sieve nest (11.2), multilayer screen cloth (11.3) is arranged in the sieve nest (11.2), and dry sand storehouse (11.4) are arranged in sieve nest (11.2) below.
8. a kind of drying-free dry-mixed mortar complete equipment according to claim 3, it is characterized in that described accurate dosing metering device (23) comprises thick feed screw machine (23.1), smart feed screw machine (23.2), scale hooper (23.3), suspension type shock absorbing apparatus (23.4) and LOAD CELLS (23.5), thick feed screw machine (23.1) and smart feed screw machine (23.2) are arranged in parallel up and down, described additive storage bin (22) is arranged at thick feed screw machine (23.1) charging aperture, thick feed screw machine (23.1) bottom is connected with smart feed screw machine (23.2) top, the discharging opening of thick feed screw machine (23.1) and smart feed screw machine (23.2) links to each other with scale hooper (23.3) charging aperture, suspension type shock absorbing apparatus (23.4) upper end links to each other with described frame (23.6), the lower end links to each other with scale hooper (23.3) outer rim, and LOAD CELLS (23.5) is arranged on the described suspension type shock absorbing apparatus (23.4).
9. a kind of drying-free dry-mixed mortar complete equipment according to claim 3, it is characterized in that described anti-segregation conveying device for discharging (33) comprises a finished product material feed pipe (33.1), one tripper (33.2), two U type auger conveyors (33.3) and two high-order discharge ducts (33.4), described finished product material feed pipe (33.1) links to each other with a charging aperture of tripper (33.2), two discharging openings of tripper (33.2) link to each other with two U type auger conveyor (33.3) charging apertures respectively, two U type auger conveyor (33.3) discharging openings link to each other with two high-order discharge ducts (33.4) respectively, two high-order discharge ducts (33.4) insert two finished product material bulk storage storehouses (34) respectively, and top, two finished product material bulk storage storehouses (34) all is provided with top, storehouse dust-precipitator (34.1).
CN2010202356145U 2010-06-21 2010-06-21 Drying-free dry-mixed mortar complete equipment CN201720929U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101879755A (en) * 2010-06-21 2010-11-10 无锡江加建设机械有限公司 Drying-free dry-mixed mortar complete equipment
CN103552157A (en) * 2013-11-14 2014-02-05 徐州徐工施维英机械有限公司 Dry-mixed mortar stirring station weighing system and dry-mixed mortar stirring station
CN104069754A (en) * 2013-03-29 2014-10-01 上海墙特节能材料有限公司 Secondary uniform-mixing method for regulating chroma of powder body material
CN104163586A (en) * 2014-09-10 2014-11-26 万保金 Architectural aggregate crushing and conveying appliance
CN105710973A (en) * 2016-04-28 2016-06-29 青神鑫统领建材有限公司 System and method for preparing dry-mixed mortar
CN106113279A (en) * 2016-08-30 2016-11-16 郑州三和水工机械有限公司 A kind of dry mortar production method and production line
CN109227924A (en) * 2018-09-13 2019-01-18 蒙城县弘文信息科技有限公司 A kind of ceramic material synthesis device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101879755A (en) * 2010-06-21 2010-11-10 无锡江加建设机械有限公司 Drying-free dry-mixed mortar complete equipment
CN101879755B (en) * 2010-06-21 2012-05-09 无锡江加建设机械有限公司 Drying-free dry-mixed mortar complete equipment
CN104069754A (en) * 2013-03-29 2014-10-01 上海墙特节能材料有限公司 Secondary uniform-mixing method for regulating chroma of powder body material
CN103552157A (en) * 2013-11-14 2014-02-05 徐州徐工施维英机械有限公司 Dry-mixed mortar stirring station weighing system and dry-mixed mortar stirring station
CN103552157B (en) * 2013-11-14 2015-08-12 徐州徐工施维英机械有限公司 Dry mortar mixing plant Weighing system and dry mortar mixing plant
CN104163586A (en) * 2014-09-10 2014-11-26 万保金 Architectural aggregate crushing and conveying appliance
CN105710973A (en) * 2016-04-28 2016-06-29 青神鑫统领建材有限公司 System and method for preparing dry-mixed mortar
CN105710973B (en) * 2016-04-28 2018-07-03 青神鑫统领建材有限公司 A kind of system and method for preparing dry-mixed mortar
CN106113279A (en) * 2016-08-30 2016-11-16 郑州三和水工机械有限公司 A kind of dry mortar production method and production line
CN109227924A (en) * 2018-09-13 2019-01-18 蒙城县弘文信息科技有限公司 A kind of ceramic material synthesis device

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