CN203459785U - Large-size multi-shaft linkage electrochemical machining machine tool - Google Patents
Large-size multi-shaft linkage electrochemical machining machine tool Download PDFInfo
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Abstract
本实用新型公开了一种大尺寸多轴联动电解加工机床,包括机床本体、电解加工脉冲电源、电解液循环过滤系统、集成控制系统;集成控制系统可以实现机床运动参数、电解液参数及脉冲电源参数的集成控制;电解液循环过滤系统采用双回路并联过滤电解液,输入加工区域的电解液清洁度高,且具有电解液参数(温度、浓度、PH值)自动调节功能;其中,机床本体包括床身、水平工作台、转盘、主轴、工作箱、机床外罩,机床能实现五轴联动;转盘下方设置数控回转台,工作箱下设置有滑动装置,安装调整大尺寸工件及阴极时,工作箱可通过滑动装置移动至机床外罩上方;水平工作台和转盘下方设置有防护装置,能有效将电解液与数控回转台及传动机构隔离。
The utility model discloses a large-scale multi-axis linkage electrolytic processing machine tool, which comprises a machine tool body, an electrolytic processing pulse power supply, an electrolyte circulation filtering system, and an integrated control system; the integrated control system can realize machine tool movement parameters, electrolyte parameters and pulse power supply Integrated control of parameters; the electrolyte circulation filter system adopts double-loop parallel filter electrolyte, the electrolyte input into the processing area is of high cleanliness, and has the function of automatic adjustment of electrolyte parameters (temperature, concentration, PH value); among them, the machine tool body includes Bed, horizontal workbench, turntable, spindle, workbox, machine tool cover, the machine tool can realize five-axis linkage; a CNC rotary table is set under the turntable, and a sliding device is set under the workbox. When installing and adjusting large-sized workpieces and cathodes, the workbox It can be moved to the top of the machine tool cover through the sliding device; there are protective devices under the horizontal worktable and the turntable, which can effectively isolate the electrolyte from the CNC rotary table and the transmission mechanism.
Description
技术领域 technical field
本实用新型涉及一种大尺寸多轴联动电解加工机床,属于电解加工机床领域。 The utility model relates to a large-scale multi-axis linkage electrolytic processing machine tool, which belongs to the field of electrolytic processing machine tools.
背景技术 Background technique
电解加工是一种利用电化学阳极溶解的原理去除材料的加工方法,属于特种加工领域。电解加工具有加工效率高、表面质量好、无电极损耗、加工范围广等优点,随着电解加工技术研究的深入,电解加工精度和稳定性得到很大程度的提高,应用也越来越广泛,尤其适用于航空航天工业中难加工材料和薄壁结构的整体构件的加工。 Electrolytic machining is a processing method that uses the principle of electrochemical anodic dissolution to remove materials, and belongs to the field of special processing. Electrolytic machining has the advantages of high processing efficiency, good surface quality, no electrode loss, and wide processing range. With the deepening of research on electrolytic machining technology, the accuracy and stability of electrolytic machining have been greatly improved, and its application is becoming more and more extensive. It is especially suitable for the machining of integral components of difficult-to-machine materials and thin-walled structures in the aerospace industry.
电解加工设备主要由机床本体、电解液系统、电源系统及控制系统组合而成,目前国内的电解加工设备在这些系统的集成控制程度较低,控制系统基本就是指的对机床本体的运动控制部分,而电源系统、电解液系统和运动控制系统基本相互独立,这就使得电解加工过程需要多名人员协同操作完成,大大提高了操作的难度。此外,由于各个系统相互独立,不能设置合适的停机顺序,加工中一旦出现异常,设备很难以一种最优的方式停止,使得工具阴极和工件硬性接触和火花放电的情况发生频繁,造成阴极和工件的损毁,造成不必要的经济损失。针对上述现状,实用新型人提出了如中国专利申请号201210573615.4所示的一种数控电解加工集成控制系统及其控制方法。 Electrolytic processing equipment is mainly composed of machine tool body, electrolyte system, power supply system and control system. At present, domestic electrolytic processing equipment has a low degree of integrated control in these systems, and the control system basically refers to the motion control part of the machine tool body. , and the power supply system, electrolyte system and motion control system are basically independent of each other, which makes the electrolytic machining process require multiple personnel to cooperate to complete the operation, which greatly increases the difficulty of operation. In addition, because each system is independent of each other, it is impossible to set a suitable shutdown sequence. Once an abnormality occurs during processing, it is difficult for the equipment to stop in an optimal way, which makes the hard contact between the tool cathode and the workpiece and spark discharge occur frequently, resulting in the cathode and workpiece. The damage of the workpiece will cause unnecessary economic losses. In view of the above situation, the inventor of the utility model proposed an integrated control system and control method for numerical control electrolytic machining as shown in Chinese Patent Application No. 201210573615.4.
电解加工过程中,对于不同类型的材料,电解加工所需要的电流及电解液参数往往需求不同,目前国内的机床设计的重点都是在于提高机床机械结构部分的刚度上,对于影响电解加工精度的电源参数和电解液参数方面的研究工作投入较少,设备普遍存在电解加工的参数尤其是电解液的参数调整困难、效率低,故柔性化程度较低,难以满足不同材料的加工需求,这样就造成了机床的利用率不高,尤其是进行工艺试验的时候,造成了实验前期的准备时间过长,效率低下。针对上述现状,实用新型人提出了如中国专利申请号201210393387.2所示的一种电解加工电解液循环过滤系统及其控制方法。 In the electrolytic machining process, for different types of materials, the current and electrolyte parameters required by electrolytic machining are often required to be different. At present, the focus of domestic machine tool design is to improve the rigidity of the mechanical structure of the machine tool. For those that affect the accuracy of electrolytic machining The research work on power parameters and electrolyte parameters is less invested, and the parameters of electrolytic processing, especially the parameters of electrolyte, are generally difficult to adjust and the efficiency is low. Therefore, the degree of flexibility is low, and it is difficult to meet the processing needs of different materials. As a result, the utilization rate of the machine tool is not high, especially when the process test is carried out, the preparation time in the early stage of the test is too long and the efficiency is low. In view of the above situation, the inventor of the utility model proposed an electrolytic machining electrolyte circulating filter system and its control method as shown in Chinese Patent Application No. 201210393387.2.
工作箱是进行电解加工的场所,除定位、安装工件夹具、阴极以确保其准确的相对位置外,还要将电流、电解液以一定的要求引入到加工间隙区。工作箱固定部分与各活动部分之间必须可靠密封,由于密封方面的特殊要求,目前现有机床工作箱的操作空间普遍过于狭小,这对工件夹具、工具阴极的安装调整造成一定的不便。另外,由于电解液的腐蚀性,电解机床的数控回转台、传动机构等非不锈钢材质件与电解液之间必须进行有效的隔离。 The working box is a place for electrolytic machining. In addition to positioning and installing workpiece fixtures and cathodes to ensure their accurate relative positions, the current and electrolyte should also be introduced into the machining gap area according to certain requirements. The fixed part of the work box and the movable parts must be reliably sealed. Due to the special requirements for sealing, the operating space of the existing machine tool work boxes is generally too narrow, which causes some inconvenience to the installation and adjustment of workpiece fixtures and tool cathodes. In addition, due to the corrosiveness of the electrolyte, non-stainless steel parts such as the CNC rotary table and transmission mechanism of the electrolysis machine tool must be effectively isolated from the electrolyte.
发明内容 Contents of the invention
本实用新型针对目前电解加工设备柔性化程度低,加工参数调整困难,且集成化程度较低的缺点,利用已提出的数控电解加工集成控制系统及其控制方法和电解加工电解液循环过滤系统及其控制方法,提出一种电解加工参数调成方便,集成化程度高、操作方便的大尺寸多轴联动电解加工机床。 The utility model aims at the shortcomings of the current electrolytic processing equipment, such as low flexibility, difficult adjustment of processing parameters, and low integration degree, and utilizes the proposed integrated control system and control method of numerical control electrolytic processing, and the electrolytic processing electrolyte circulation filtration system and Its control method proposes a large-scale multi-axis linkage electrolytic machining machine tool with convenient adjustment of electrolytic machining parameters, high degree of integration and convenient operation.
本实用新型采用如下技术方案:一种大尺寸多轴联动电解加工机床,包括机床本体、电解加工脉冲电源、电解液循环过滤系统和集成控制系统,其特征在于:所述机床本体包括床身、水平工作台、转盘、主轴、工作箱及机床外罩,其中水平工作台设置在床身上方,并通过X向传动机构实现X向运动,转盘安装在水平工作台中,转盘通过其下方的ct向回转机构实现ct向转动;主轴安装在水平工作台侧面,主轴通过传动机构实现cx向转动、Y向及Z向运动,以上五个方向的运动在集成控制系统控制之下实现五轴联动;所述工作箱下设置有滑动装置,安装调整大尺寸工件及阴极时所述工作箱可通过滑动装置移动至机床外罩上方;所述水平工作台和转盘下方还设置有将电解液与数控回转台及X向传动机构隔离的防护装置。 The utility model adopts the following technical scheme: a large-scale multi-axis linkage electrolytic processing machine tool, including a machine tool body, an electrolytic processing pulse power supply, an electrolyte circulation filtering system and an integrated control system, and is characterized in that: the machine tool body includes a bed, Horizontal worktable, turntable, main shaft, working box and machine tool cover, in which the horizontal worktable is set above the bed, and realizes X-direction movement through the X-direction transmission mechanism, the turntable is installed in the horizontal worktable, and the turntable rotates through the ct direction below it The mechanism realizes the rotation in the ct direction; the main shaft is installed on the side of the horizontal worktable, and the main shaft realizes the rotation in the cx direction, Y direction and Z direction through the transmission mechanism, and the movement in the above five directions realizes five-axis linkage under the control of the integrated control system; There is a sliding device under the working box. When installing and adjusting large-sized workpieces and cathodes, the working box can be moved to the top of the machine tool cover through the sliding device; Guard isolated from the transmission mechanism.
所述X向运动由伺服电机通过联轴器直接带动滚珠丝杠副来实现,所述ct向回转机构包括ct伺服电机及数控回转台,转盘与数控回转台通过短轴连接,ct向回转运动由ct伺服电机带动数控回转台中的蜗轮蜗杆机构实现;所述主轴的运动机构包括在主轴后侧设置的cx向回转机构、Y向传动机构及Z向传动机构,其中,cx向回转运动通过cx伺服电机实现,Y向运动及Z向运动均由伺服电机通过联轴器直接带动滚珠丝杠副来实现。 The X-direction motion is realized by the servo motor directly driving the ball screw pair through the coupling. The CT-direction rotary mechanism includes the CT servo motor and the CNC rotary table. The turntable and the CNC rotary table are connected by a short axis, and the CT-direction rotary motion It is realized by the worm gear mechanism in the numerically controlled rotary table driven by the ct servo motor; the movement mechanism of the main shaft includes a cx-direction rotary mechanism, a y-direction transmission mechanism and a z-direction transmission mechanism arranged on the rear side of the main shaft, wherein the cx-direction rotary motion passes through the cx Realized by servo motor, the Y-direction movement and Z-direction movement are realized by the servo motor directly driving the ball screw pair through the coupling.
所述工作箱下设置的滑动装置包括滑块、直线滑轨、支撑杆,所述工作箱与滑块之间设置有工作箱支撑板,所述工作箱、滑块及工作箱支撑板通过螺钉固定在一起,所述直线滑轨与支撑杆之间设置有直线滑轨安装座,所述直线滑轨、支撑杆及直线滑轨安装座也通过螺钉固定在一起。 The sliding device provided under the work box includes a slide block, a linear slide rail, and a support rod, and a work box support plate is arranged between the work box and the slide block, and the work box, the slide block, and the work box support plate are screwed To be fixed together, a linear slide rail mounting seat is arranged between the linear slide rail and the support rod, and the linear slide rail, the support rod and the linear slide rail mounting seat are also fixed together by screws.
所述设置于水平工作台和转盘下的防护装置包括设置于水平工作台下方的工作台防护罩、设置于转盘下方的操作板防护罩、设置于X轴溜板上方的X轴溜板防护罩(5-4),电解液流入转盘和水平工作台的缝隙后从工作台防护罩、X轴溜板防护罩及操作板防护罩之间进入床身护罩,最后流入电解液循环过滤系统。 The protection device arranged under the horizontal workbench and the turntable includes a workbench shield arranged under the horizontal workbench, an operation panel shield arranged under the turntable, and an X-axis slide shield arranged above the X-axis slide plate (5-4), the electrolyte flows into the gap between the turntable and the horizontal workbench, and then enters the bed shield from between the workbench shield, the X-axis slide shield and the operation panel shield, and finally flows into the electrolyte circulation filtration system.
所述集成控制系统包括上位机、进给运动控制系统、电解液参数控制系统、脉冲电源控制系统和数据采集与处理系统,所述上位机作为控制单元,设定电解加工中的运动参数、电解液参数及电源参数,加工中通过数据采集卡反馈的数据对各参数进行精确控制,同时实时显示加工参数信号,当加工过程中出现异常时,控制各系统停止运行并报警。 The integrated control system includes a host computer, a feed motion control system, an electrolyte parameter control system, a pulse power supply control system, and a data acquisition and processing system. Fluid parameters and power parameters, during processing, the data fed back by the data acquisition card is used to accurately control each parameter, and at the same time display the processing parameter signal in real time. When an abnormality occurs during the processing, the control system will stop running and give an alarm.
电解加工系统输出的电解液进行过滤之后重新输回至电解加工系统,所述电解加工系统输出的电解液分为两个回路,其中第一回路包括主泵及两级串联的过滤器,其根据集成控制系统设定的参数调节输入加工区域电解液的流量、压力并净化电解液,第二回路包括板框压滤机、流量变送器,用以将电解液槽中电解产物及杂质压干并排出,电解液槽上还设有电解液参数控制系统,所述电解液参数控制系统包括有浸入电解液中的热交换器、温度传感器、浓度传感器、PH传感器以及通过电磁阀和管道与电解液槽相连的PH值调液槽、浓度调液槽,所述温度传感器、浓度传感器及PH传感器输出信号通过数据采集卡传递给集成控制系统,集成控制系统根据采集的信号控制热交换器、PH值调液槽及浓度调液槽来调节电解液的参数。 The electrolyte output from the electrolytic processing system is filtered and then returned to the electrolytic processing system. The electrolyte output from the electrolytic processing system is divided into two loops, wherein the first loop includes a main pump and a two-stage series filter, which is based on The parameters set by the integrated control system adjust the flow and pressure of the electrolyte in the input processing area and purify the electrolyte. The second loop includes a plate and frame filter press and a flow transmitter to dry out the electrolytic products and impurities in the electrolyte tank. And discharged, the electrolyte tank is also equipped with an electrolyte parameter control system, the electrolyte parameter control system includes a heat exchanger immersed in the electrolyte, a temperature sensor, a concentration sensor, a PH sensor, and a solenoid valve and a pipeline to communicate with the electrolytic solution. The PH value liquid adjustment tank and the concentration liquid adjustment tank connected to the liquid tank, the output signals of the temperature sensor, concentration sensor and pH sensor are transmitted to the integrated control system through the data acquisition card, and the integrated control system controls the heat exchanger and pH value according to the collected signals. Adjust the parameters of the electrolyte by using the value adjusting tank and the concentration adjusting tank.
所述电解加工脉冲电源为高频脉冲电源,所述集成控制系统设置电解加工脉冲电源的频率、脉宽及占空比。 The electrolytic machining pulse power supply is a high-frequency pulse power supply, and the integrated control system sets the frequency, pulse width and duty ratio of the electrolytic machining pulse power supply.
所述大尺寸多轴联动电解加工机床还设有低压短路对刀装置,所述低压短路对刀装置包括有低压直流电源,所述低压直流电源的正负极分别通过导线与工件和阴极相连,所述低压直流电源的正极和工件之间还设有继电器开关和电流传感器。 The large-scale multi-axis linkage electrolytic processing machine tool is also provided with a low-voltage short-circuit tool setting device, and the low-voltage short-circuit tool setting device includes a low-voltage DC power supply. The positive and negative poles of the low-voltage DC power supply are connected to the workpiece and the cathode through wires, respectively. A relay switch and a current sensor are also arranged between the positive pole of the low-voltage DC power supply and the workpiece.
本实用新型具有如下有益效果: The utility model has the following beneficial effects:
(1)、本实用新型机床采用可后推式工作箱,使得机床具有很大的操作空间,方便了工件及阴极的安装和调整,尤其适用于加工一些大尺寸零件; (1) The machine tool of this utility model adopts a push-back type working box, so that the machine tool has a large operating space, which facilitates the installation and adjustment of workpieces and cathodes, and is especially suitable for processing some large-sized parts;
(2)、本实用新型机床的水平工作台和数控回转工作台下方设有防护装置,能有效将电解液与数控回转台及X向进给机构隔离,从而避免电解液对数控回转台及X向进给机构造成腐蚀,很好的保护了数控回转台及X向传动机构; (2) Protective devices are provided under the horizontal workbench and the CNC rotary table of the machine tool of this utility model, which can effectively isolate the electrolyte from the CNC rotary table and the X-direction feed mechanism, thereby preventing the electrolyte from affecting the CNC rotary table and the X direction. Corrosion is caused to the feeding mechanism, which well protects the CNC rotary table and the X-direction transmission mechanism;
(3)、本实用新型中机床的ct和cx轴均采用伺服电机实现旋转,具有定位精度和分辨率高的优点,对加工具有自由曲面的整体构件能保证很高的精度; (3) The ct and cx axes of the machine tool in this utility model are all rotated by servo motors, which have the advantages of high positioning accuracy and resolution, and can guarantee high precision for processing integral components with free-form surfaces;
(4)、本实用新型中机床运动系统、电源系统、电解液过滤循环系统实现了集成控制,三者均可以通过工控机实现控制,这减少了操作人员数量,而且通过协同控制,可以实现加工过程中的异常防护,从而减少经济损失; (4) In this utility model, the machine tool motion system, power supply system, and electrolyte filtration circulation system realize integrated control, all of which can be controlled by an industrial computer, which reduces the number of operators, and through collaborative control, processing can be realized Abnormal protection in the process, thereby reducing economic losses;
(5)、本实用新型电解液循环过滤系统采用双回路并联过滤电解液,输入加工区域的电解液清洁度高,且具有电解液参数(温度、浓度、PH值)自动调节功能,装置中电解液的循环过滤过程分为粗过滤和精过滤两部分,有效的提高了电解液过滤的效率,降低了电解液的使用量。 (5) The electrolyte circulation filtration system of the utility model adopts double-loop parallel filter electrolyte, the electrolyte input into the processing area has high cleanliness, and has the function of automatic adjustment of electrolyte parameters (temperature, concentration, PH value), and the electrolysis in the device The liquid circulation filtration process is divided into two parts: rough filtration and fine filtration, which effectively improves the efficiency of electrolyte filtration and reduces the usage of electrolyte.
附图说明 Description of drawings
图1为本实用新型大尺寸多轴联动电解加工机床三维结构示意图。 Fig. 1 is a three-dimensional structural schematic diagram of a large-scale multi-axis linkage electrolytic machining machine tool of the present invention.
图2为本实用新型大尺寸多轴联动电解加工机床的机床本体三维结构示意图。 Fig. 2 is a three-dimensional schematic diagram of the machine tool body of the large-scale multi-axis linkage electrolytic machining machine tool of the present invention.
图3为本实用新型大尺寸多轴联动电解加工机床运动三维结构图。 Fig. 3 is a three-dimensional structural diagram of the movement of the large-scale multi-axis linkage electrolytic machining machine tool of the present invention.
图4为工作箱滑动装置局部三维简图。 Fig. 4 is a partial three-dimensional diagram of the sliding device of the working box.
图5为机床数控回转台及X向传动机构防护装置示意图。 Fig. 5 is a schematic diagram of the CNC rotary table of the machine tool and the protection device of the X-direction transmission mechanism.
图6为机床数控回转台及X向传动机构防护装置局部放大图。 Fig. 6 is a partially enlarged view of the CNC rotary table of the machine tool and the protection device of the X-direction transmission mechanism.
图7为本实用新型大尺寸多轴联动电解加工机床集成控制系统简图。 Fig. 7 is a schematic diagram of the integrated control system of the large-scale multi-axis linkage electrolytic machining machine tool of the present invention.
图8为电解液循环过滤系统简图。 Figure 8 is a schematic diagram of the electrolyte circulation filtration system.
图9为本实用新型大尺寸多轴联动电解加工机床短路对刀系统简图。 Fig. 9 is a schematic diagram of the short-circuit tool setting system of the large-scale multi-axis linkage electrolytic machining machine tool of the present invention.
其中: 1-1-机床本体、1-2-电解加工脉冲电源、1-3-电解液循环过滤系统、1-4-集成控制系统、2-1-床身、2-2-水平工作台、2-3-转盘、2-4-主轴、2-5-工作箱、2-6-机床外罩、3-1-X向导轨、3-2-ct伺服电机、3-3-X向滚珠丝杠副、3-4-X轴溜板、3-5-X向丝杠螺母座、3-6-数控回转台、3-7-X向伺服电机、3-8-cx伺服电机、3-9-Y轴溜板、3-10-Y向伺服电机、3-11-Y向导轨、3-12-横梁、3-13-Z向伺服电机、3-14-Z向滚珠丝杠副、3-15-平衡块、3-16-Z向丝杠螺母座、3-17-Z向导轨、3-18-Y向丝杠螺母座、3-19-Y向滚珠丝杠副、3-20-立柱、4-1-工作箱支撑板、4-2-滑块、4-3-直线滑轨、4-4直线滑轨安装座、4-5-支撑杆、5-1-操作板防护罩、5-2-垫块、5-3-工作台防护罩、5-4-X轴溜板防护罩、5-5-床身护罩。 Among them: 1-1-machine tool body, 1-2-electrolytic machining pulse power supply, 1-3-electrolyte circulating filter system, 1-4-integrated control system, 2-1-bed, 2-2-horizontal workbench , 2-3-turntable, 2-4-spindle, 2-5-working box, 2-6-machine tool cover, 3-1-X guide rail, 3-2-ct servo motor, 3-3-X ball Screw pair, 3-4-X-axis sliding plate, 3-5-X-direction screw nut seat, 3-6-NC rotary table, 3-7-X-direction servo motor, 3-8-cx servo motor, 3 -9-Y-axis sliding plate, 3-10-Y-direction servo motor, 3-11-Y-direction rail, 3-12-beam, 3-13-Z-direction servo motor, 3-14-Z-direction ball screw pair , 3-15-balance weight, 3-16-Z-direction screw nut seat, 3-17-Z-direction guide rail, 3-18-Y-direction screw nut seat, 3-19-Y-direction ball screw pair, 3 -20-column, 4-1-work box support plate, 4-2-slider, 4-3-linear slide rail, 4-4 linear slide rail mounting seat, 4-5-support rod, 5-1-operation Board protective cover, 5-2-block, 5-3-worktable protective cover, 5-4-X-axis slide plate protective cover, 5-5-bed protective cover.
具体实施方式 Detailed ways
请参照图1所示,本实用新型大尺寸多轴联动电解加工机床包括机床本体1-1、电解加工脉冲电源1-2、电解液循环过滤系统1-3、集成控制系统1-4。 Please refer to Figure 1, the large-scale multi-axis linkage electrolytic machining machine tool of the present invention includes a machine tool body 1-1, an electrolytic machining pulse power supply 1-2, an electrolyte circulating filter system 1-3, and an integrated control system 1-4.
请参照图2和图3所述,机床本体1-1包括床身2-1、水平工作台2-2、转盘2-3、主轴2-4、工作箱2-5及机床外罩2-6,转盘2-3和水平工作台2-2均为大理石材质,转盘2-3与数控回转台3-6通过短轴连接,上述数控回转台3-6可从烟台环球机床附件公司购得,机床能实现五轴联动,分别为水平工作台2-2的X向运动、转盘2-3的ct向转动及主轴2-4的cx向转动、Y向运动及Z向运动。工作箱2-5下设置有滑动装置,安装工件及阴极时工作箱2-5可沿固定于床身2-1的直线滑轨滑动至机床外罩2-6上方,特别适于大尺寸零件的安装与调整。所述水平工作台2-2和转盘2-3下方设置有防护装置,能有效将电解液与数控回转台3-6及X向传动机构隔离。集成控制系统1-4可以实现机床运动参数、电解液参数及脉冲电源参数的集成控制。电解液循环过滤系统1-3采用双回路并联过滤电解液,输入加工区域的电解液清洁度高,且具有电解液参数(温度、浓度、PH值)自动调节功能。 Please refer to Figure 2 and Figure 3, the machine tool body 1-1 includes a bed 2-1, a horizontal table 2-2, a turntable 2-3, a spindle 2-4, a working box 2-5 and a machine tool cover 2-6 , the turntable 2-3 and the horizontal worktable 2-2 are made of marble, the turntable 2-3 is connected with the CNC rotary table 3-6 through a short axis, and the above CNC rotary table 3-6 can be purchased from Yantai Global Machine Tool Accessories Company, The machine tool can realize five-axis linkage, which are the X-direction movement of the horizontal table 2-2, the ct-direction rotation of the turntable 2-3, and the cx-direction rotation, Y-direction movement and Z-direction movement of the main shaft 2-4. There is a sliding device under the working box 2-5. When installing workpieces and cathodes, the working box 2-5 can slide to the top of the machine tool cover 2-6 along the linear slide rail fixed on the bed 2-1, which is especially suitable for large-sized parts. Installation and adjustment. A protective device is provided under the horizontal workbench 2-2 and the turntable 2-3, which can effectively isolate the electrolyte from the numerical control turntable 3-6 and the X-direction transmission mechanism. The integrated control system 1-4 can realize the integrated control of machine tool motion parameters, electrolyte parameters and pulse power parameters. Electrolyte circulating filtration system 1-3 adopts double-loop parallel filtration of electrolyte, the electrolyte entering the processing area has high cleanliness, and has the function of automatic adjustment of electrolyte parameters (temperature, concentration, PH value).
图3揭示了本实用新型大尺寸多轴联动电解加工机床运动三维结构图,其具体说明本机床的运动,水平工作台2-2和转盘2-3运动形式如下:水平工作台2-2下设置X向传动机构,所述X向传动机构具有X向滚珠丝杠传动副,X向滚珠丝杠传动副中的X向滚珠丝杠副3-3的一端由联轴器与X向伺服电机3-7连接,另一端由固定在床身上的轴承支撑,所述水平工作台2-2下方设置数控回转台3-6,所述数控回转台3-6通过螺钉与X轴溜板3-4固定,所述X轴溜板3-4与X向传动机构中的X向丝杠螺母座3-5通过螺钉连接并可沿床身2-1上的X向导轨3-1移动。转盘2-3下设置ct向回转机构,ct向回转运动由ct伺服电机3-2带动数控回转台3-6中的蜗轮蜗杆机构实现。 Fig. 3 discloses the three-dimensional structural diagram of the movement of the large-scale multi-axis linkage electrolytic machining machine tool of the present invention, which specifically illustrates the movement of the machine tool, the movement form of the horizontal workbench 2-2 and the turntable 2-3 is as follows: An X-direction transmission mechanism is provided, and the X-direction transmission mechanism has an X-direction ball screw transmission pair, and one end of the X-direction ball screw pair 3-3 in the X-direction ball screw transmission pair is connected by a coupling and an X-direction servo motor 3-7 connection, the other end is supported by a bearing fixed on the bed, and the CNC rotary table 3-6 is set under the horizontal worktable 2-2, and the CNC rotary table 3-6 is connected with the X-axis sliding plate 3-6 through screws. 4 is fixed, the X-axis sliding plate 3-4 is connected with the X-direction lead screw nut seat 3-5 in the X-direction transmission mechanism by screws and can move along the X-direction rail 3-1 on the bed 2-1. A ct-direction rotary mechanism is arranged under the turntable 2-3, and the ct-direction rotary motion is realized by the ct servo motor 3-2 driving the worm gear and worm mechanism in the numerically controlled rotary table 3-6.
本实用新型中主轴2-4运动形式如下:主轴2-4后侧设置有cx向回转机构、Y向传动机构及Z向传动机构,其中主轴的cx向回转运动通过设置在Y轴溜板3-9中的cx伺服电机3-8实现;所述Y向传动机构具有Y向滚珠丝杠传动副,所述Y向滚珠丝杠传动副中的Y向滚珠丝杠副3-19的一端由联轴器与Y向伺服电机3-10连接,另一端由固定在横梁3-12上的轴承支撑,所述Y轴溜板3-9与Y向传动机构中的Y向丝杠螺母座3-18通过螺钉固定并可沿固定在横梁3-12上的Y向导轨3-11移动;所述Z向传动机构具有Z向滚珠丝杠传动副,所述Z向滚珠丝杠传动副中Z向滚珠丝杠副3-14的一端由联轴器与Z向伺服电机3-13连接,另一端由固定在立柱3-20上的轴承支撑,所述横梁3-12与Z向传动副中的Z向丝杠螺母座3-16通过螺钉固定并可沿固定在立柱3-20上的Z向导轨3-17移动,所述立柱3-20后侧设置平衡块3-15,所述平衡块3-15用于平衡主轴2-4的传动机构。 The movement form of the main shaft 2-4 in the utility model is as follows: the rear side of the main shaft 2-4 is provided with a cx-direction rotary mechanism, a Y-direction transmission mechanism and a Z-direction transmission mechanism, wherein the cx-direction rotary motion of the main shaft passes through the Y-axis slide plate 3 The cx servo motor 3-8 in -9 realizes; The Y-direction transmission mechanism has a Y-direction ball screw transmission pair, and one end of the Y-direction ball screw pair 3-19 in the Y-direction ball screw transmission pair is formed by The coupling is connected with the Y-direction servo motor 3-10, and the other end is supported by a bearing fixed on the beam 3-12. The Y-axis slide plate 3-9 is connected with the Y-direction screw nut seat 3 -18 is fixed by screws and can move along the Y guide rail 3-11 fixed on the beam 3-12; the Z-direction transmission mechanism has a Z-direction ball screw transmission pair, and Z in the Z-direction ball screw transmission pair One end of the ball screw pair 3-14 is connected with the Z-direction servo motor 3-13 by a coupling, and the other end is supported by a bearing fixed on the column 3-20. The crossbeam 3-12 is connected with the Z-direction transmission pair The Z-direction lead screw nut seat 3-16 is fixed by screws and can move along the Z-guidance rail 3-17 fixed on the column 3-20, the rear side of the column 3-20 is provided with a balance weight 3-15, and the balance Block 3-15 is used to balance the transmission mechanism of main shaft 2-4.
请参照图1至图3并结合图4所示,为方便阴极及工件特别是大尺寸工件的安装调整,如图2,设计的工作箱2-5可沿固定于机床床身2-1上的直线滑轨4-3做前后的运动。工件及阴极安装调整时,将工作箱2-5推至机床外罩2-6上方,可以使整个工作台裸露,操作人员可处于机床前部或左右部分。如图4,所述工作箱滑动装置包括滑块4-2、直线滑轨4-3、支撑杆4-5,其中工作箱2-5与滑块4-2之间设置有工作箱支撑板4-1,三者通过螺钉固定在一起,直线滑轨4-3与支撑杆4-5之间设置直线滑轨安装座4-4,三者也通过螺钉固定在一起。 Please refer to Figure 1 to Figure 3 and combined with Figure 4, in order to facilitate the installation and adjustment of cathodes and workpieces, especially large-sized workpieces, as shown in Figure 2, the designed work box 2-5 can be fixed on the machine bed 2-1 along the The linear slide rail 4-3 moves forward and backward. When the workpiece and the cathode are installed and adjusted, the work box 2-5 is pushed to the top of the machine tool cover 2-6, so that the whole workbench can be exposed, and the operator can be at the front or left and right parts of the machine tool. As shown in Figure 4, the work box sliding device includes a slider 4-2, a linear slide rail 4-3, and a support rod 4-5, wherein a work box support plate is arranged between the work box 2-5 and the slider 4-2 4-1, the three are fixed together by screws, the linear slide rail installation seat 4-4 is arranged between the linear slide rail 4-3 and the support rod 4-5, and the three are also fixed together by screws.
请参照图5至图6所示,水平工作台2-2与转盘2-3之间存在一定间隙,由于电解液具有腐蚀性,进行电解加工时电解液会从水平工作台2-2与转盘2-3之间的间隙渗入X向传动机构及数控回转台3-6,故所述水平工作台2-3下方设置工作台防护罩5-3,转盘2-3下方设置操作板防护罩5-1,X轴溜板3-4上方设置X轴溜板防护罩5-4,电解液流入转盘2-3和水平工作台2-2的缝隙后会从工作台防护罩5-3、X轴溜板防护罩5-4及操作板防护罩5-1之间进入床身护罩5-5(如图6中箭头所示),最后流入电解液循环过滤系统1-3,通过上述装置能有效避免电解液对数控回转台3-6及X向传动机构造成腐蚀。 Please refer to Figures 5 to 6, there is a certain gap between the horizontal table 2-2 and the turntable 2-3, because the electrolyte is corrosive, the electrolyte will flow from the horizontal table 2-2 to the turntable during electrolytic machining. The gap between 2-3 penetrates into the X-direction transmission mechanism and the CNC rotary table 3-6, so the workbench protective cover 5-3 is set under the horizontal workbench 2-3, and the operation panel protective cover 5 is set under the turntable 2-3 -1, the X-axis slide shield 5-4 is set above the X-axis slide 3-4, and the electrolyte will flow from the workbench shield 5-3, X Between the shaft slide guard 5-4 and the operating panel guard 5-1, it enters the bed guard 5-5 (as shown by the arrow in Figure 6), and finally flows into the electrolyte circulating filter system 1-3, and passes through the above-mentioned device It can effectively prevent the electrolyte from corroding the CNC rotary table 3-6 and the X-direction transmission mechanism.
请参照图7所示,简要介绍本实用新型大尺寸多轴联动电解加工机床集成控制系统,具体控制方式及方法可参考专利:一种数控电解加工集成控制系统及其控制方法(申请号:201210573615.4),所述的集成控制系统1-4包括上位机、进给运动控制系统、电解液参数控制系统、脉冲电源控制系统和数据采集与处理系统。其中,上位机作为控制单元,设定电解加工中的运动参数、电解液参数及电源参数,加工中通过数据采集卡反馈的数据对各参数进行精确控制,同时实时显示加工参数信号,当加工过程中出现异常时,控制各系统停止运行并报警。集成控制系统1-4根据电解加工的工艺特点,设定电源系统、电解液循环过滤系统及机床运动系统工作的优先级。开始加工时,按电解液系统、电源系统、机床运动系统次序工作;加工结束或者中途出现加工异常时,停机顺序按机床运动系统、电源系统、电解液系统次序进行,可以避免由操作失误导致的工具和阴极刚性接触及短路烧蚀产生的经济损失。 Please refer to Figure 7 for a brief introduction to the integrated control system of the large-scale multi-axis linkage electrolytic machining machine tool of the present invention. For specific control methods and methods, please refer to the patent: An integrated control system for numerical control electrolytic machining and its control method (application number: 201210573615.4 ), the integrated control system 1-4 includes a host computer, a feed motion control system, an electrolyte parameter control system, a pulse power supply control system, and a data acquisition and processing system. Among them, the upper computer is used as the control unit to set the motion parameters, electrolyte parameters and power parameters in the electrolytic machining. During the machining, the data fed back by the data acquisition card is used to accurately control each parameter, and at the same time display the processing parameter signals in real time. When the machining process When there is an abnormality in the system, the control systems will stop running and give an alarm. The integrated control system 1-4 sets the priority of the power supply system, electrolyte circulation and filtration system and machine tool motion system according to the technological characteristics of electrolytic machining. When starting processing, work in the order of electrolyte system, power system, and machine tool motion system; when processing ends or processing abnormalities occur in the middle, the shutdown sequence is carried out in the order of machine tool motion system, power system, and electrolyte system, which can avoid accidents caused by operating errors. Economic loss due to tool and cathode rigid contact and short circuit ablation.
请参照图8所示,简要介绍本机床电解液循环过滤系统,具体装置及控制方法可参考专利:一种电解加工电解液循环过滤系统及其控制方法(申请号:201210393387.2),电解加工系统输出的电解液进行过滤之后重新输回至电解加工系统,所述电解加工系统输出的电解液分为两个回路,其中第一回路包括主泵及两级串联的过滤器,其根据集成控制系统1-4设定的参数调节输入加工区域电解液的流量、压力并净化电解液,第二回路包括板框压滤机、流量变送器,用以将电解液槽中电解产物及杂质压干并排出,电解液槽上还设有电解液参数控制系统,所述电解液参数控制系统包括有浸入电解液中的热交换器、温度传感器、浓度传感器、PH传感器以及通过电磁阀和管道与电解液槽相连的PH值调液槽、浓度调液槽,所述温度传感器、浓度传感器及PH传感器输出信号通过数据采集卡传递给集成控制系统1-4,集成控制系统1-4根据采集的信号控制热交换器、PH值调液槽及浓度调液槽来调节电解液的参数。 Please refer to Figure 8 for a brief introduction to the electrolyte circulation and filtration system of this machine tool. For the specific device and control method, please refer to the patent: An electrolyte circulation and filtration system for electrolytic machining and its control method (application number: 201210393387.2), the output of the electrolytic machining system After the electrolyte is filtered, it is returned to the electrolytic processing system. The electrolyte output by the electrolytic processing system is divided into two loops, wherein the first loop includes a main pump and a two-stage series filter, which according to the integrated control system 1 -4 Set the parameters to adjust the flow and pressure of the electrolyte in the input processing area and purify the electrolyte. The second circuit includes a plate and frame filter press and a flow transmitter to dry out the electrolytic products and impurities in the electrolyte tank and remove them. The electrolyte tank is also provided with an electrolyte parameter control system, which includes a heat exchanger immersed in the electrolyte, a temperature sensor, a concentration sensor, a pH sensor, and a solenoid valve and a pipeline that communicate with the electrolyte. The pH value liquid adjustment tank and the concentration liquid adjustment tank connected to the tanks, the output signals of the temperature sensor, concentration sensor and pH sensor are transmitted to the integrated control system 1-4 through the data acquisition card, and the integrated control system 1-4 is controlled according to the collected signal Heat exchanger, PH value adjustment tank and concentration adjustment tank to adjust the parameters of the electrolyte.
所述的电解加工电源为高频脉冲电源,集成控制系统1-4可以设置电解加工脉冲电源1-2的频率、脉宽及占空比。 The electrolytic machining power supply is a high-frequency pulse power supply, and the integrated control system 1-4 can set the frequency, pulse width and duty ratio of the electrolytic machining pulse power supply 1-2.
请参照图9所示,具体说明电解机床短路对刀实现过程,短路对刀系统由计算机、低压直流对刀电源、数据采集卡、I/O接口卡、电流传感器及继电器开关(动断)组成。对刀过程中,通过计算机控制工具阴极相对工件运动,并利用数据采集卡实时监测电流传感器测量的电流值,当工具阴极和工件相互接触时,数据采集卡采集的电流传感器数值会发生突变,此时计算机发出信号,使运动系统停止运动,计算机并记录此时电极的位置数据,并断开继电器,切断电源回路,计算机再控制阴极和工件相互分离,回退到对刀初始位置。为了保证对刀的精度,可利用计算机进行多次对刀求均值的方法,对刀时,应首先确保阴极和工件表面的洁净。 Please refer to Figure 9 to illustrate the implementation process of short-circuit tool setting for electrolytic machine tools. The short-circuit tool setting system consists of a computer, a low-voltage DC tool setting power supply, a data acquisition card, an I/O interface card, a current sensor, and a relay switch (dynamic breaker). . During the tool setting process, the computer controls the movement of the tool cathode relative to the workpiece, and uses the data acquisition card to monitor the current value measured by the current sensor in real time. When the tool cathode and the workpiece are in contact with each other, the value of the current sensor collected by the data acquisition card will change suddenly. At this time, the computer sends a signal to stop the motion system, and the computer records the position data of the electrode at this time, and disconnects the relay, cuts off the power circuit, and then the computer controls the cathode and the workpiece to separate from each other, and returns to the initial position of the tool setting. In order to ensure the accuracy of tool setting, the computer can be used to calculate the average value of the tool for many times. When setting the tool, first ensure that the cathode and the surface of the workpiece are clean.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下还可以作出若干改进,这些改进也应视为本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, some improvements can be made without departing from the principle of the utility model, and these improvements should also be regarded as the present invention. Protection scope of utility model.
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| CN103464845A (en) * | 2013-08-26 | 2013-12-25 | 南京航空航天大学 | Large-size multi-axis-linkage electrolytic machine tool |
| CN103862120A (en) * | 2014-03-17 | 2014-06-18 | 章华 | Molding method of valve throttle disc labyrinth slot |
| CN104259604A (en) * | 2014-09-10 | 2015-01-07 | 南京航空航天大学 | Complex surface numerical control efficient electrolytic machining tool |
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2013
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| CN103464845A (en) * | 2013-08-26 | 2013-12-25 | 南京航空航天大学 | Large-size multi-axis-linkage electrolytic machine tool |
| CN103464845B (en) * | 2013-08-26 | 2016-07-13 | 南京航空航天大学 | A kind of large-size multi-axis-linkage electrolytic machine tool |
| CN103862120A (en) * | 2014-03-17 | 2014-06-18 | 章华 | Molding method of valve throttle disc labyrinth slot |
| CN104259604A (en) * | 2014-09-10 | 2015-01-07 | 南京航空航天大学 | Complex surface numerical control efficient electrolytic machining tool |
| CN104259604B (en) * | 2014-09-10 | 2017-06-13 | 南京航空航天大学 | Complex profile numerical control efficient electrolytic machine tool |
| CN104353916A (en) * | 2014-10-24 | 2015-02-18 | 南京航空航天大学 | Electrochemical machining machine tool for complex rotary component |
| TWI551381B (en) * | 2014-12-05 | 2016-10-01 | Metal Ind Res & Dev Ct | An electrochemical processing tool and tool setting method |
| CN104526092A (en) * | 2014-12-08 | 2015-04-22 | 浙江理工大学 | Medical needle head electrochemical processing equipment and method |
| CN106238839A (en) * | 2016-10-18 | 2016-12-21 | 群基精密工业(苏州)有限公司 | Cutter electric discharge lapping device and Ginding process thereof |
| CN110340472A (en) * | 2019-07-09 | 2019-10-18 | 华中科技大学 | A kind of metalwork fine structure abradant jet electrical-chemistry method System and method for |
| CN110935968A (en) * | 2019-12-04 | 2020-03-31 | 合肥工业大学 | A method for integrated electrolytic machining of an integral blisk and an electrolytic tool |
| CN116475510A (en) * | 2023-04-24 | 2023-07-25 | 常州工学院 | 3D prints metalwork electrolysis drilling equipment |
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