CN209363686U - A multi-process CNC double-head plane rough and fine milling machine - Google Patents
A multi-process CNC double-head plane rough and fine milling machine Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及数控铣床技术领域,具体为一种多工艺数控双头平面粗精铣一体机。The utility model relates to the technical field of numerical control milling machines, in particular to a multi-process numerical control double-head plane rough and fine milling integrated machine.
背景技术Background technique
数控铣床是指可以用主轴对工件进行铣削加工的机床,其主要构成部件通常包括机座、工作台、主轴、主轴驱动电机、进给驱动电机以及用于固定工件的夹具;作业时,主轴旋转的运动为主运动,工件和主轴之间的相对运动为进给运动。现有的数控铣床只安装有一个铣头,仅能完成粗铣或者精铣工艺,对于需要先粗铣后精铣的加工工艺,需要更换刀片以达到要求的加工精度,同时,由于粗铣加工的刀片磨损或负荷较大,若果不更换刀片,会造成刀片的损坏,不但不能完成加工的精度,还会造成设备使用寿命的减少。A CNC milling machine refers to a machine tool that can mill a workpiece with a spindle. Its main components usually include a machine base, a worktable, a spindle, a spindle drive motor, a feed drive motor, and a fixture for fixing the workpiece; during operation, the spindle rotates The main movement is the main movement, and the relative movement between the workpiece and the spindle is the feed movement. The existing CNC milling machine is only equipped with one milling head, which can only complete the rough milling or fine milling process. For the processing technology that requires rough milling first and then fine milling, the blade needs to be replaced to achieve the required machining accuracy. At the same time, due to rough milling If the blade wears or the load is large, if the blade is not replaced, it will cause damage to the blade, which will not only fail to complete the processing accuracy, but also reduce the service life of the equipment.
实用新型内容Utility model content
本实用新型的目的在于提供一种多工艺数控双头平面粗精铣一体机,以解决上述背景技术中提出的现有的数控铣床只安装有一个铣头,仅能完成粗铣或者精铣工艺,对于需要先粗铣后精铣的加工工艺,需要更换刀片以达到要求的加工精度,同时,由于粗铣加工的刀片磨损或负荷较大,若果不更换刀片,会造成刀片的损坏,不但不能完成加工的精度,还会造成设备使用寿命的减少的问题。The purpose of this utility model is to provide a multi-process CNC double-head planar rough and fine milling integrated machine to solve the problem that the existing CNC milling machine proposed in the above background technology only has one milling head and can only complete the rough milling or fine milling process. , for the processing technology that requires rough milling first and then fine milling, the blade needs to be replaced to achieve the required processing accuracy. At the same time, due to the wear or load of the blade during rough milling, if the blade is not replaced, it will cause damage to the blade, not only The accuracy of processing cannot be completed, and it will also cause the problem of reducing the service life of the equipment.
为实现上述目的,本实用新型提供如下技术方案:一种多工艺数控双头平面粗精铣一体机,包括机床底座和铣削装置固定架,所述机床底座的上方水平安装有丝杠模组,丝杠模组上安装有进给工作台,进给工作台的上方固定安装有电磁吸盘,所述机床底座的一侧焊接有铣削装置固定架,铣削装置固定架上安装有第一铣削装置和第二铣削装置,所述第一铣削装置包括第一滑座、第一丝杠、第一铣头驱动电机、第一丝杠驱动电机和第一铣头,第一丝杠驱动电机和第一丝杠固定安装在铣削装置固定架上,第一丝杠驱动电机的输出轴与第一丝杠的上端固定连接,所述第一丝杠上通过第一丝杠模组滑台安装有第一滑座,第一滑座上固定安装有第一铣头驱动电机和第一铣头,且第一铣头驱动电机的输出端与第一铣头的转轴固定连接,所述第二铣削装置包括第二丝杠驱动电机、第二丝杠、第二滑座、第二铣头驱动电机和第二铣头,所述第二丝杠驱动电机和第二丝杠固定安装在铣削装置固定架上,第二丝杠驱动电机的输出轴与第二丝杠的上端固定连接,所述第二丝杠上通过第二丝杠模组滑台安装有第二滑座,第二滑座上固定安装有第二铣头驱动电机和第二铣头,且第二铣头驱动电机的输出端通过皮带轮机构与第二铣头的顶端连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a multi-process CNC double-head plane rough and fine milling machine, including a machine tool base and a milling device fixing frame, a screw module is installed horizontally above the machine tool base, A feed table is installed on the lead screw module, and an electromagnetic chuck is fixedly installed above the feed table. One side of the machine base is welded with a milling device fixing frame, and the first milling device and the first milling device are installed on the milling device fixing frame. The second milling device, the first milling device includes a first slide, a first screw, a first milling head drive motor, a first screw drive motor and a first milling head, a first screw drive motor and a first milling head The lead screw is fixedly installed on the milling device fixing frame, the output shaft of the first lead screw drive motor is fixedly connected with the upper end of the first lead screw, and the first lead screw is installed with the first lead screw module slide table through the first lead screw. Sliding seat, the first milling head driving motor and the first milling head are fixedly installed on the first sliding seat, and the output end of the first milling head driving motor is fixedly connected with the rotating shaft of the first milling head, and the second milling device includes The second lead screw drive motor, the second lead screw, the second slide seat, the second milling head drive motor and the second milling head, the second lead screw drive motor and the second lead screw are fixedly installed on the milling device fixing frame , the output shaft of the second lead screw drive motor is fixedly connected to the upper end of the second lead screw, and the second lead screw is equipped with a second sliding seat through the second lead screw module slide table, and the second lead screw is fixedly installed on the second lead screw There is a second milling head driving motor and a second milling head, and the output end of the second milling head driving motor is connected to the top of the second milling head through a pulley mechanism.
优选的,所述机床底座的两侧皆设有截面呈U型的集屑槽。Preferably, both sides of the machine base are provided with U-shaped chip collection grooves.
优选的,所述丝杠模组的一端安装有尾座。Preferably, a tailstock is installed at one end of the lead screw module.
优选的,所述第一丝杠和第二丝杠两侧的铣削装置固定架上皆焊接有与第一丝杠模组滑台和第二丝杠模组滑台相互配合的滑轨。Preferably, slide rails cooperating with the slide table of the first lead screw module and the slide table of the second lead screw module are welded on the fixing frames of the milling device on both sides of the first lead screw and the second lead screw.
优选的,所述第一铣削装置和第二铣削装置外侧的铣削装置固定架上皆焊接有防护架。Preferably, protective frames are welded to the milling device fixing frames on the outside of the first milling device and the second milling device.
优选的,所述第一铣头和所述第二铣头分别为粗铣铣头和精铣铣头。Preferably, the first milling head and the second milling head are rough milling heads and fine milling heads respectively.
与现有技术相比,本实用新型的有益效果是:该装置通过安装两个铣头,可完成工件的粗铣工艺、精铣工艺或者粗铣与精铣相互配合的工艺,且无需更换刀片即可达到要求的加工精度,减少了刀片的负荷和磨损,延长了刀片的使用寿命。Compared with the prior art, the beneficial effect of the utility model is: the device can complete the rough milling process, the fine milling process or the mutual cooperation process of the rough milling and fine milling of the workpiece by installing two milling heads, and there is no need to replace the blades The required processing accuracy can be achieved, the load and wear of the blade are reduced, and the service life of the blade is prolonged.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的侧面结构示意图;Fig. 2 is the side structure schematic diagram of the utility model;
图3为本实用新型的正面结构示意图。Fig. 3 is a schematic diagram of the front structure of the utility model.
图中:1、机床底座;2、丝杠模组;3、进给工作台;4、电磁吸盘;5、铣削装置固定架;6、第一滑座;7、第一铣削装置;8、第一丝杠;9、第一铣头驱动电机;10、第一丝杠驱动电机;11、第二丝杠驱动电机;12、第二丝杠;13、第二滑座;14、第二铣头驱动电机;15、第二铣削装置;16、第二铣头;17、第一铣头;18、第一丝杠模组滑台;19、第二丝杠模组滑台。In the figure: 1. Machine base; 2. Lead screw module; 3. Feed table; 4. Electromagnetic sucker; 5. Milling device fixing frame; 6. The first sliding seat; 7. The first milling device; The first lead screw; 9. The first milling head drive motor; 10. The first lead screw drive motor; 11. The second lead screw drive motor; 12. The second lead screw; 13. The second slide seat; 14. The second Milling head driving motor; 15, the second milling device; 16, the second milling head; 17, the first milling head; 18, the first lead screw module slide table; 19, the second lead screw module slide table.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供的一种实施例:一种多工艺数控双头平面粗精铣一体机,包括机床底座1和铣削装置固定架5,机床底座1的上方水平安装有丝杠模组2,丝杠模组2的一端安装有尾座,丝杠模组2上安装有进给工作台3,在丝杠模组2的带动下,在机床底座1上来回滑动,载着需要加工的工件经过铣头,从而完成工件的进给,进给工作台3的上方固定安装有电磁吸盘4,用于工件的固定,机床底座1的两侧皆设有截面呈U型的集屑槽,用于收集铣削作业时产生的铁屑,机床底座1的一侧焊接有铣削装置固定架5,铣削装置固定架5上安装有第一铣削装置7和第二铣削装置15,第一铣削装置7包括第一滑座6、第一丝杠8、第一铣头驱动电机9、第一丝杠驱动电机10和第一铣头17,该第一铣头驱动电机9的型号可为YS8034,该第一丝杠驱动电机10的型号可为FSL40,第一丝杠驱动电机10和第一丝杠8固定安装在铣削装置固定架5上,第一丝杠驱动电机10的输出轴与第一丝杠8的上端固定连接,第一丝杠8上通过第一丝杠模组滑台18安装有第一滑座6,第一滑座6上固定安装有第一铣头驱动电机9和第一铣头17,通过第一丝杠8带动第一铣头17进行进退刀运动,且第一铣头驱动电机9的输出端与第一铣头17的转轴固定连接,第二铣削装置15包括第二丝杠驱动电机11、第二丝杠12、第二滑座13、第二铣头驱动电机14和第二铣头16,该第二丝杠驱动电机11的型号可为FSL40,该第二铣头驱动电机14的型号可为YS90L4,第二丝杠驱动电机11和第二丝杠12固定安装在铣削装置固定架5上,第二丝杠驱动电机11的输出轴与第二丝杠12的上端固定连接,第二丝杠12上通过第二丝杠模组滑台19安装有第二滑座13,第二滑座13上固定安装有第二铣头驱动电机14和第二铣头16,通过第二丝杠12带动第二铣头16进行进退刀运动,且第二铣头驱动电机14的输出端通过皮带轮机构与第二铣头16的顶端连接,第一丝杠8和第二丝杠12两侧的铣削装置固定架5上皆焊接有与第一丝杠模组滑台18和第二丝杠模组滑台19相互配合的滑轨,用于为第一丝杠模组滑台18和第二丝杠模组滑台19提供直线运动的轨道,第一铣削装置7和第二铣削装置15外侧的铣削装置固定架5上皆焊接有防护架,用于保护第一铣削装置7和第二铣削装置15,放置因碰撞造成的损坏。Please refer to Figures 1-3, an embodiment provided by the utility model: a multi-process CNC double-head plane rough and fine milling integrated machine, including a machine tool base 1 and a milling device fixing frame 5, and a horizontal installation on the top of the machine tool base 1 Lead screw module 2, a tailstock is installed at one end of the lead screw module 2, and a feed table 3 is installed on the lead screw module 2, driven by the lead screw module 2, it slides back and forth on the machine tool base 1, Carry the workpiece to be processed through the milling head to complete the feeding of the workpiece. An electromagnetic chuck 4 is fixedly installed above the feed table 3 for fixing the workpiece. Both sides of the machine base 1 are provided with U-shaped cross-sections. The chip collection groove is used to collect iron filings generated during milling operations. One side of the machine base 1 is welded with a milling device fixing frame 5, and a first milling device 7 and a second milling device 15 are installed on the milling device fixing frame 5. The first milling device 7 comprises a first slide 6, a first leading screw 8, a first milling head driving motor 9, a first leading screw driving motor 10 and a first milling head 17, the model of the first milling head driving motor 9 It can be YS8034, the model of the first leading screw drive motor 10 can be FSL40, the first leading screw drive motor 10 and the first leading screw 8 are fixedly installed on the milling device fixing frame 5, the output of the first leading screw driving motor 10 The shaft is fixedly connected to the upper end of the first lead screw 8, and the first lead screw 8 is equipped with a first sliding seat 6 through the first lead screw module slide table 18, and the first milling head drive is fixedly installed on the first lead screw 6. The motor 9 and the first milling head 17 drive the first milling head 17 to move forward and backward by the first lead screw 8, and the output end of the first milling head driving motor 9 is fixedly connected with the rotating shaft of the first milling head 17, and the second Milling device 15 comprises the second leading screw drive motor 11, the second leading screw 12, the second slide seat 13, the second milling head driving motor 14 and the second milling head 16, and the model of the second leading screw driving motor 11 can be FSL40, the model of the second milling head drive motor 14 can be YS90L4, the second lead screw drive motor 11 and the second lead screw 12 are fixedly installed on the milling device fixing frame 5, the output shaft of the second lead screw drive motor 11 is connected with The upper end of the second lead screw 12 is fixedly connected, the second lead screw 12 is equipped with a second slide 13 through the second lead screw module slide 19, and the second slide 13 is fixedly equipped with a second milling head drive motor 14 and the second milling head 16, the second leading screw 12 drives the second milling head 16 to move forward and backward, and the output end of the second milling head drive motor 14 is connected with the top of the second milling head 16 through a pulley mechanism, the first All are welded with the slide rail that cooperates with the first lead screw module slide table 18 and the second lead screw module slide table 19 on the milling device fixed mount 5 on both sides of leading screw 8 and the second lead screw 12, for The first leading screw module slide table 18 and the second leading screw module slide table 19 provide a track for linear motion, and the first milling device 7 and the second milling device 15 outside the milling device fixing frame 5 are all welded with a protective frame, It is used to protect the first milling device 7 and the second milling device 15 from damage caused by collision.
工作原理:使用时,首先将需要加工的工件固定到电磁吸盘4上,然后通过启动第一丝杠驱动电机10和第二丝杠驱动电机11分别驱动第一丝杠8和第二丝杠12,调节第一铣头17与第二铣头16的进给量,最后通过第一铣头驱动电机9和第二铣头驱动电机14驱动第一铣头17和第二铣头16旋转,并通过丝杠模组2带动其在机床底座1上进给,完成工件的粗铣或精铣加工。Working principle: When in use, first fix the workpiece to be processed on the electromagnetic chuck 4, and then drive the first lead screw 8 and the second lead screw 12 respectively by starting the first lead screw drive motor 10 and the second lead screw drive motor 11 , adjust the feed rate of the first milling head 17 and the second milling head 16, finally drive the first milling head 17 and the second milling head 16 to rotate by the first milling head driving motor 9 and the second milling head driving motor 14, and Driven by the lead screw module 2 to feed on the machine tool base 1, the rough milling or finishing milling of the workpiece is completed.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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CN111975067B (en) * | 2020-07-29 | 2021-12-07 | 黄朋飞 | Horizontal double-head vertical movable milling device |
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CN113042797B (en) * | 2021-03-17 | 2022-08-12 | 杭州四叶智能设备有限公司 | Intelligent auxiliary positioning device for manufacturing |
CN114770116A (en) * | 2022-05-20 | 2022-07-22 | 吉林圆方机械集团有限公司 | Five-axis conjoined numerical control drilling and milling machine tool |
CN116871898A (en) * | 2023-08-11 | 2023-10-13 | 青岛鼎正智能科技有限公司 | Intelligent rough milling device for injection mold machining |
CN116871898B (en) * | 2023-08-11 | 2024-01-26 | 青岛鼎正智能科技有限公司 | Intelligent rough milling device for injection mold machining |
CN118543867A (en) * | 2024-07-30 | 2024-08-27 | 兴化市浦诚不锈钢制品有限公司 | Drilling device for stainless steel plate |
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