CN203449376U - Multi-functional card die cutting machine - Google Patents

Abstract

The utility model provides a multi-functional card die cutting machine. The multi-functional card die cutting machine comprises a material receiving mechanism (5), a material transmitting passageway (3), a die cutting mechanism (2), an ejection block mechanism (4), an output mechanism (1) and a material supply mechanism, wherein the material receiving mechanism, the material transmitting passageway, the die cutting mechanism, the ejection block mechanism and the material transmitting mechanism are connected so that the card die cutting machine for continuous production can be obtained. The difficult-to-easy production method that trimming and card classifying are conducted after printing is conducted and the multi-functional card die cutting machine directly enters the automatic die cutting procedure and the waste discharging procedure is adopted, automatic waste discharging is achieved, labor is saved, and efficiency is improved.

Description

Multifunction card die-cutting machine

Technical field

The utility model relates to shape by die-cutting and the distributional equipment of card production industry.

Background technology

At present, at present, known domestic and international card has three classes in producing.The first kind is drop for clothing.Many moneys come printing together, and die-cutting after printing, cuts after cross cutting, and artificial row is taken subparagraph more afterwards, and from the easier to the more advanced, easily mixed money man efficiency is low for post-press finishing operation.Equations of The Second Kind is playing card and game card, has order or coding.Printed sheet printing of deck, after printing, each printed sheet cuts to peel off with stripping board machine and is made into a secondary complete hair board, afterwards die-cutting machine with mould by the mode of punching press playing card punch forming again, last distribution device for playing cards is a sheet by a sheet deals out the cards and use vision detection system that playing card are distributed into secondary complete playing card and deliver to packing machine and pack.Owing to there being board after cross cutting, stay in cutting die, all the time can't resolve deck and peel off the problem for preparing rear independent cross cutting, the many pairs of playing card after punching press together or more than, be less than a pair together, need distribution device for playing cards again board to be divided into secondary secondary complete playing card and deliver to packing machine packing.In playing card production both at home and abroad, a sheet by a sheet the dealing out the cards of distribution device for playing cards uses the distributional inefficiency production capacity of vision detection system far below stripping board machine and die-cutting machine more at present, add that distributional equipment manufacturing cost is far above die-cutting machine, the enterprise that most automation level of enterprises are not high adopts manually distributional.The 3rd class is not have the sequential various card that punching does not require.If this class card can not directly cut, also cannot automatic waste discharge during cross cutting.

Summary of the invention

In order to overcome post-press finishing operation, from the easier to the more advanced easily mix money, after the low problem the utility model of man efficiency adopts printing, cut and subparagraph, directly enter the mode of production from the difficult to the easy of automatic die cutting and waste discharge and realize automatic waste discharge, save and manually raise the efficiency.

The utility model provides a kind of Multifunction card die-cutting machine, comprise material receiving mechanism, conveying passage, die cutting mechanism, jacking block mechanism, output mechanism, feeding machanism, described material receiving mechanism, conveying passage, die cutting mechanism, jacking block mechanism, feeding unit connect into realize and connect the card die-cutting machine of producing; Described feeding machanism is by stepper motor and air cylinder driven, a, described material receiving mechanism are positioned at the end of die-cutting machine, described material receiving mechanism comprises receiving hopper body and horizontal side plate, and laterally side plate, by the first adjustable air cylinder driven of stroke, drives material receiving mechanism to carry out upper and lower rectilinear motion along vertical guide rail; B, described conveying passage and die cutting mechanism interconnect, and described conveying passage comprises pushing head, walks hopper, locator slide and feeding groove; C, described die cutting mechanism and jacking block mechanism interconnect, and described die cutting mechanism is positioned at the top of jacking block mechanism, and described die cutting mechanism comprises the briquetting by hydraulic oil cylinder driving, built-in the second cylinder of described briquetting and circular probe; D, described jacking block mechanism and output mechanism interconnect, and described jacking block mechanism is provided with tooth, alveolus, jacking block bar and jacking block, and described tooth is clamped jacking block bar, and described jacking block and described circular probe be the vertical material that clamps up and down; E, described output mechanism comprise the first armful of material hand that is positioned at left side that material is divided equally and are positioned at second armful of material hand on right side, expect that hand and second armful of material hand are by the 3rd air cylinder driven for first armful.

Further, described horizontal side plate is that movable, described vertical guide rail has three, and three vertical guide rails lay respectively at left side, right side and the outside of receiving hopper body, three vertical guide rails all with vertical connection of base plate of receiving hopper body.

Further, described locator slide is provided with the second bearing; Described locator slide is connected on the slideway fixed head with conveying channel vertical by screw; Described screw is through spring, and spring is fixed on described slideway bar, and described slideway bar is screwed on conveying passage biside plate, and slideway fixed head moves forward and backward under screw limits, and before and after the screw hole of described slideway fixed head is provided with, supplies mobile distance; Described conveying channel bottom is provided with and is fence type insertion and the channel attached slide plate of conveying mutually near described die cutting mechanism end.

Preferably, described conveying passage side plate adopts banded colyliform rotatable bodies to replace.

Further, the first pushing head and the second pushing head that before and after the pushing head of conveying passage comprises, arrange, described the first pushing head is fixed two parallel litter, parallel litter level is through passing the second pushing head after spring, described parallel litter gos deep into the second pushing head, and described the second pushing head is provided with parallel litter and walks sliding distance.

Further, described the second air cylinder driven circular probe, circular probe retraction briquetting bottom centre, can be ejected through cutting die by the second cylinder, and described die cutting mechanism jacking block consists of milling sky in the middle of metal derby or is assembled up and down with screw four sides by metal derby.

Further, the center fixed bar afterbody of described jacking block mechanism jacking block arranges tooth, and there is alveolus tooth both sides, and described tooth is roller bearing, and described alveolus is the recessed alveolus with roller bearing interlock.

Further, described pushing head is framework, and discharging direction connects, two " L " types that discharging rightabout is left and right, and separated in both, framework two side two row's bearings, bearing outside diameter contact jacking block mechanism side plate is inboard.

Further, described pushing head is " recessed " shape, described card die-cutting machine also comprises resistance material mechanism, described resistance material mechanism gate is " protruding " shape, described pushing head and resistance material mechanism are concavo-convex tangent, the passage of described feeding machanism is the passage that segmental arc and vertical section join, and the baffle plate in passage is moved to segmental arc passage by motor driving, and the described segmental arc passage other end is connected with vertical section passage.

The utility model compared with prior art, the beneficial effects of the utility model are: the utility model adopts feed and arranges location, the action such as cross cutting, the output transition six side's positioning principles that superpose that go forward one by one, up/down perforation, the card that completes some cuts manually waste discharge automatically, facilitates subparagraph laborsaving being not easy of separately packing, case to make mistakes.There are families up to ten thousand in the drop for clothing manufacturing enterprise of China, by every, reduces by 2 operators, and 60,000 yuan of calculating of every yearly wage, save 600,000,000 yuan of wage costs, 10 years 6000000000 every year.Because equipment cost is than 10 times of equipment costs of automatic die cutter saving in the past, (efficiency is the same), saves 150,000 yuan of calculating of equipment cost, saves equipment cost 1,000,000,000 in 10 years for every.Because enterprise will realize automatic die cutting after 10 years, each enterprise is a production line not only, and equipment is always saved cost will surpass 1,000,000,000.

For overcome stripping board machine deck peel off prepare after the problem of cross cutting separately, the board of staying in cutter version mould is ejected in the design that the utility model adopts the built-in probe of cross cutting punching press briquetting to eject, there is jacking block in cross cutting, to withstand all the time playing card simultaneously, make that whole secondary playing card are complete to be cut by cutter version mould smoothly, finally with feeding unit, send and pack.Reach the object that the independent cross cutting of secondary playing card need not distributional direct packing.

The utility model has solved the problem that the every secondary board of stripping bridge queen cuts separately, saves later distributional operation, and can connect stripping board and packing, makes the post-press finishing of playing card become automatic production line.The utility model changes the mode of production of playing card post-press finishing, and cross cutting and distributional connection stripping board and packing need not be artificial, save a large amount of human costs.There is family more than 1,000 in the playing card manufacturing enterprise of China, by every, reduces by four operators, and 120,000 yuan of calculating of every yearly wage, save 1.2 hundred million yuan of wage costs, 10 years 1200000000 every year.Because equipment cost compares die-cutting machine score-adding card machine mode in the past, save half times of equipment cost, save 200,000 yuan of calculating of equipment cost for every, save equipment cost 2.0 hundred million.Because Yi Jia enterprise is a production line not only, equipment is always saved cost will surpass 3.0 hundred million.The playing card manufacturing enterprise of China mostly shells board and can not produce by automation line to packing existing equipment, it is cheap that the utility model cost drops into, and existing stripping board and packaging facilities can be linked to be to automated production increases productivity greatly and product quality has wide market prospects.After solution prints with upper clamp slice, production problem also prints rear production problem with regard to the card that solution is never punched, out-of-order requires.

The utility model changes card and prints the rear mode of production, and saving is a large amount of artificial, helps domestic and international card production industry to realize automated production, changes the low value-added production and processing pattern of labour intensive.

Accompanying drawing explanation

Fig. 1 is equipment general assembly design sketch.

Fig. 2 is material receiving mechanism structure chart.

Fig. 3 be conveying channel design figure and with hopper connection layout.

Fig. 4 is die cutting mechanism location-plate and conveying channel base plate johning knot composition.

Fig. 5 is conveying channel base plate slide block and die cutting mechanism location-plate johning knot composition.

Fig. 6 is die cutting mechanism positioning plate structure figure.

Fig. 7 is board plane figure after die cutting mechanism.

Fig. 8 is pushing head structure chart.

Fig. 9 is cross cutting briquetting and cutting die vertical press-fit blank link figure.

Figure 10 is that the built-in cylinder of cross cutting briquetting suppresses material and briquetting cutting die pressing link figure.

Figure 11 is briquette structure figure.

Figure 12 is jacking block mechanism structure and cutting die and cutting die annex link figure.

Figure 13 is the jacking block mounting structure figure of jacking block mechanism.

Figure 14 is the cylinder mounting structure figure of jacking block mechanism

Figure 15 is feeding unit section of structure.

Figure 16 is material receiving mechanism, cross cutting location-plate, jacking block mechanism, output mechanism, die cutting mechanism oil cylinder mounting structure figure.

Figure 17 is cutting die mount structure figure.

Figure 18 is equipment mounting and fixing support.

Figure 19 is output mechanism installation site figure.

Figure 20 is that conveying channel base plate and cross cutting location-plate are connected to installation site figure in device framework.

Figure 21 is multi-functional feeding machanism structure chart.

Wherein: 1 output mechanism, 2 die cutting mechanisms, 3 conveying passages, 4, jacking block mechanism, 5, material receiving mechanism, 6 underlying side plates, 7 outer panel locator slides, 8 outer panels, 9 positioning pulleys, 10 inboard plates, 11 hopper hoistways, 12 hopper lift cylinders, 13 backboards, 14 lower installation boards, 15 slideways, 16 conveying channel side baffle plates, dog screw before and after 17 slideways, 18 conveying channel side baffle plate locating pins, the upper and lower locating pin of 19 slideway, 20 hopper outer panels, 21 materials, 22 pusher cylinders, 23 die cutting mechanism backboards, 24 cross cutting postnotums, 25 side location-plates, 26 outer panels, 27 outer panel entodorsums, 28 slide plates, 29 elongate but still linkable grid formula channel region, 30 grog passage left and right activity orientation grooves, 31 conveying passage installing plates, 32 materials, 33 slide plates, 34 rear plates, installing port after 35 outer panels, installing port before 36 outer panels, 37 rear plates, 38 side location-plate running fix holes, 39 postnotum fixing holes, 40 matrix pushing head, 41 litter and spring, 42 cylinder heads, 43 cylinders, the built-in cylinder location of 44 briquetting, 45 briquetting heads, 46 blob of viscoses, 47 with cutting die contact area, 48 cutting dies, 49 built-in cylinder locations, 50 cylinder rods, 51 briquetting bottoms, 52 built-in cylinder probe retracted positions, 53 cylinder rods, 54 cutting dies, 55 circular probes, 56 materials, 57 briquetting tops connect cylinder or oil cylinder screw, 58 fixed heads, 59 briquetting side plates, 60 built-in cylinders, 61 briquetting sole pieces, 62 jacking blocks, 63 positioning modules, 64 cutting dies, 65 cutting die installing frames, 66 cutting die installing plates, 67 receiving hopper bottoms, 68 jacking block push rods, 69 cylinder rod telescopic holes, 70 jacking block bracing pieces, 71 push rod alveolus districts, 72 tooth districts, 73 mounting plates, 74 stroke adjustment districts, the 75 jacking block mechanism receiving hopper jacking blocks window that passes through, 76, jacking block, 77 cylinders are cut somebody's hair, 78 jacking block center-poles, 79 alveolus, the 80 jacking block center-poles window that passes through, 81 alveolus, jacking block center-pole stroke adjustment nut, 83 cylinders are cut somebody's hair, 84 cylinders, 85 baffle plates, 86 baffle plates, 87 stroke adjustment districts, 85, 86 is disjunctor baffle plate, 88 cylinders, 89 resistance material baffle plate tops, slippage hold-down screw before and after 90 resistance material baffle plates, 91 material-blocking plate bottoms, 92 outlet side baffle plates, 93 cylinder rods, 94 receiving hoppers, 95 armfuls of material hands, 96 oil cylinders, 97 installing racks, 98 output mechanisms, 99 die cutting mechanisms, 100 cutting dies, 101 cutting die frames, 102 receiving hopper backboards, 103 receiving hopper locator slides, 104 hopper locator slides, 105 jacking block mechanisms, 106 receiving hoppers, 107 side plates, installing hole Shang Xia 108, 109 side plates, 110 cutting die locating holes, 111 installing racks, 112 left baffle outer bottom edge fixed bars, 113 cutting die mounting bases, 114 jacking block mechanism installing plates, 115 output mechanism cylinders, 116 output mechanism passages, mounting rod under 117 output mechanisms, 118 lateral mass mechanism fixed frames, 119 jacking block mechanisms, 120, die cutting mechanism, 121 conveying channel plates, 122 bracing pieces, 123 DC stepper motors, 124 ratch, 125 scraping wings, 126 feeding side baffle plates, 127 side plate position adjustments hold-down screws, 128 feed mechanism installing plates, 129 feed mechanism installing plates, 130 " recessed " type cylinder is cut somebody's hair, 131 " protruding " font resistance material mechanism up-down adjustment screw mandrel, 132 up-down adjustment screw rods, 134 up-down adjustment locking nails, 135 " protruding " font resistance material mechanism gate.

The specific embodiment

Below in conjunction with drawings and Examples, principle of the present utility model and advantage are further elaborated.

Embodiment 1

A Multifunction card die-cutting machine, comprises material receiving mechanism, conveying passage, die cutting mechanism, jacking block mechanism, output mechanism, feeding machanism, described material receiving mechanism, conveying passage, die cutting mechanism, jacking block mechanism, feeding unit connect into realize and connect the card die-cutting machine of producing; Described feeding machanism is by stepper motor and air cylinder driven, a, described material receiving mechanism are positioned at the end of die-cutting machine, described material receiving mechanism comprises receiving hopper body and horizontal side plate, and laterally side plate, by the first adjustable air cylinder driven of stroke, drives material receiving mechanism to carry out upper and lower rectilinear motion along vertical slideway; B, described conveying passage and die cutting mechanism interconnect, and described conveying passage comprises pushing head, walks hopper, locator slide and feeding groove; C, described die cutting mechanism and jacking block mechanism interconnect, and described die cutting mechanism is positioned at the top of jacking block mechanism, and described die cutting mechanism comprises the briquetting by hydraulic oil cylinder driving, built-in the second cylinder of described briquetting and circular probe; D, described jacking block mechanism and output mechanism interconnect, and described jacking block mechanism is provided with tooth, alveolus, jacking block bar and jacking block, and described tooth is clamped jacking block bar, and described jacking block and described circular probe be the vertical material that clamps up and down; E, described output mechanism comprise the first armful of material hand that is positioned at left side that material is divided equally and are positioned at second armful of material hand on right side, expect that hand and second armful of material hand are by the 3rd air cylinder driven for first armful.

Embodiment 2

There is essentially identical structure with embodiment 1, difference is: described horizontal side plate is movable, described vertical guide rail has three, three vertical guide rails lay respectively at left side, right side and the outside of receiving hopper body, three vertical guide rails all with vertical connection of base plate of receiving hopper body, described three vertical guide rails all arrange guide rail; Described guide rail packing bearing, slide block, guide pin bushing, nut, geosynclinal block move on each shape straight line convex-concave phase interlock tracks such as slide bar and triangle, trapezoidal, square, T shape or slideway, screw rod; Described bearing, slide block, guide pin bushing, nut, geosynclinal block are connected with hopper base plate installing plate, guide rail lower end is vertically fixed on respectively on apparatus mounting plate, and upper end is fixed on conveying passage installing plate or on apparatus mounting plate; Described guide rail can dwindle spacing, guide rail two ends and surrounding are connected and fixed with baffle plate or cross bar, use screw rod with bearing and bearing, to fix at two ends, form track-type facilities, track-type facilities bottom and (or) side is fixed on equipment mounting frame, between guide rail, distance forms material base plate hoist trunk all around; Described track-type facilities can replace with screw rod slideway, and screw rod slideway bottom and rear side are arranged on apparatus mounting plate and conveying channel vertical 90; Described hopper base plate installing plate comprises with drive unit: cylinder, screw rod, cam, rocking bar, chain, belt, electric cylinder are connected, and are driven respectively by gases at high pressure or motor; Described drive unit is placed in hopper base plate installing plate below or avris; Described hopper side plate is movable, also can be movable for biside plate, and stressed rear left right translation, dwindles and expands hopper spacing; Described side plate is connected with guide rail, and guide rail is fixed on hopper base plate, and side plate vertical hopper base plate is opened " protruding " shape piece and protruded into bottom plate groove; Described guide rail is with above-mentioned consistent; Described side plate is connected with driving cylinder, cam, chain, belt, screw rod, electric cylinder; Described biside plate can betwixt or two side springs, are through on guide rail or at guide rail and strengthen the side plate power of moving back or pulling force outward; Between described hopper base plate and hopper base plate installing plate by two or with upper rail walk separately one end fixedly the other end walk slip, walk at least one of rail plate and between hopper base plate and base plate installing plate, pass spring, make with elastic force for supporting, to prop up between hopper base plate and base plate installing plate, hopper bottom slab stress rear hopper base plate and installing plate spacing diminish; Described two or with upper rail, if use two, at the bottom of hopper, central authorities put one and walk spring and do slidably guide rail; Described two or can not wear spring with upper rail, spring is separately placed between hopper base plate and hopper base plate installing plate; Described receiving hopper can omit, vertical conveying channel end, before pushing head, the baffle plate baffle plate that connects material is established on the vertical direction left side, baffle plate is being divided into the base plate that connects material, base plate establishes towards die cutting mechanism feedstock direction the backboard that connects material, base plate is vertical with backboard, the left side is established the baffle plate that connects material and near backboard, can be carried out towards conveying passage on the base plate that connects material, base plate the right connects conveying passage, conveying passage left side gap makes the left side baffle plate that connects material relative with right conveying passage, by after described drive unit, material directly being sent into conveying passage;

Embodiment 3

Have essentially identical structure with embodiment 1, difference is: described locator slide is provided with the second bearing; Described locator slide is connected on the slideway fixed head with conveying channel vertical by screw; Described screw is through spring, and spring is fixed on described slideway bar, and described slideway bar is screwed on conveying passage biside plate, and slideway fixed head moves forward and backward under screw limits, and before and after the screw hole of described slideway fixed head is provided with, supplies mobile distance; Described conveying channel bottom is provided with and is fence type insertion and the channel attached slide plate of conveying mutually near described die cutting mechanism end; Described conveying passage side plate can use belt, rubber tire, etc. banded colyliform rotatable bodies replace, reduce frictional force; Described pressing plate can turn at wheel the object replacement of lower binder with banded rope forms such as belt, rubber strips.

In addition, the first pushing head and the second pushing head that before and after the pushing head of conveying passage comprises, arrange, described the first pushing head is fixed two parallel litter, parallel litter level is through passing the second pushing head after spring, described parallel litter gos deep into the second pushing head, and described the second pushing head is provided with parallel litter and walks sliding distance; Described pushing head litter can replace with two guide rails that are parallel to top, conveying passage outside, and guide rail, with above-mentioned consistent, is linked to be a slide unit between two guide rails, and guide rail bearing, slide block, guide pin bushing, nut etc. are fixed on slide unit, connect pushing head under slide unit; Pushing head under described slide unit, between the first pushing head and slide unit, use guide rail level connection joint, the second pushing head is fixed on slide unit, between the second pushing head and the first pushing head, with guide rail, walk, guide rail is through on spring after walking the second pushing head, limited location nut or stop block between spring and the second pushing head, the first pushing head is propped up by elastic force.Described receiving hopper both sides mobile side board can be placed on an installing plate parallel with hopper base plate, and two mobile side boards slide on installing plate, drives with above-mentioned; Described two sideboards are carved emboss pits, and hopper base plate both sides are same carves alternate deep emboss pit, and base plate moves up and down in the emboss pit of two mobile side boards, and two mobile side board height are to concordant or slightly high with conveying passage side plate on conveying passage installing plate level.

In addition, described the second air cylinder driven circular probe, circular probe retraction briquetting bottom centre, can be ejected through cutting die by the second cylinder.Described die cutting mechanism top consists of milling sky in the middle of block of metal material soon, or is assembled up and down with screw four sides by metal material; The built-in driving cylinder of described jacking block can be used electric cylinder, motor drive rocker, cam, gear, chain, screw rod and drive and connect probe apparatus and replace; Described probe can be that circular, square, the various shapes of rectangle are less than cutting die and are as the criterion; Under described probe, can connect buffering pressing plate parallel with probe, and with three above alignment pins link tackings, through spring, make there is elastic force between probe and pressing plate between probe; Described alignment pin is circle or hexagon, squarely have, triangle; Described alignment pin can be replaced by guide rail, and described guide rail is same as described above; Described spring can be outside alignment pin and guide rail; Described pressing plate is stressed while pressing down material by cutting die, and the alignment pin between spring and probe and pressing plate or guide rail, in the reserved location of retraction briquetting probe, combine closely probe and pressing plate completely.

In addition, the center fixed bar afterbody of described jacking block mechanism jacking block arranges tooth, and there is alveolus tooth both sides, and described tooth is roller bearing, and described alveolus is the recessed alveolus with roller bearing interlock; Described jacking block central ejector rod tooth can be S or semicircle convex-concave structure such as " S " or " 3 ", and alveolus is " S " or semicircle convex-concave structure equally, both interlocks that can interlock; Described jacking block central ejector rod tooth position can be the convex-concave structure of trapezoidal, M shape, chevron and the same or similar shape of alveolus mutually to bite generation frictional force, make jacking block and material not fall to being as the criterion; Described central ejector rod or (with) alveolus can be that steel ancient unit of weight, equal to 1/24 liang snaps into the corresponding steel ancient unit of weight, equal to 1/24 liang groove structure of steel ancient unit of weight, equal to 1/24 liang.Described steel ancient unit of weight, equal to 1/24 liang ancient unit of weight, equal to 1/24 liang groove can be other shape or the bearings such as oval, trapezoidal, M shape, triangle, chevron, to produce frictional force, makes jacking block and material not fall to being as the criterion; Described tooth and interalveolar engaging device, by alveolus or tooth rear spring, spring backboard, the rearmounted slack adjuster of baffle plate regulates alveolus biting force, and described spring is walked and is formed by alignment pin, and described alignment pin can replace with above-mentioned guide rail; Described tooth and interalveolar engaging device, tooth or alveolus can replace with pole, and pole left and right end penetrates bearing, and bearing is fixed on baffle plate, and now baffle plate is vertical with tooth or alveolus 90, and the sliding friction of tooth or alveolus is become to rolling friction; Described baffle plate connection sliding block, between slide block and jacking block installing plate, with spring supporting, spring can be through on guide rail, and guide rail is parallel with described baffle plate, and guide rail two ends are fixed on slide block installing plate; Described guide rail is same as described above; Described grit one's teeth or alveolus interlock elastic force can be driven with leverage by latch plate, clockwork spring.

In addition, described pusher hand, can be framework, and discharging direction connects, and discharging rightabout is that two of left and right " L " type is separated in relatively, framework two side guide rails, and guide rail is same as described above; Or directly at framework two side two row's bearings, bearing outside diameter contact jacking block mechanism side plate is inboard, described framework pushes away or draws driving by above-mentioned drive unit.

In addition, described pushing head is " recessed " shape, described card die-cutting machine also comprises resistance material mechanism, described resistance material mechanism gate is " protruding " shape, described pushing head and resistance material mechanism are concavo-convex tangent, the passage of described feeding machanism is the passage that segmental arc and vertical section join, and the baffle plate in passage is moved to segmental arc passage by motor driving, and the described segmental arc passage other end is connected with vertical section passage.

Further instruction:

The utility model divides six parts: material receiving mechanism, conveying passage, die cutting mechanism, jacking block mechanism, output mechanism, and as Fig. 1, and multi-functional feeding machanism.

In Fig. 1: 1, output mechanism, 2, die cutting mechanism, 3, conveying passage, 4, jacking block mechanism, 5, material receiving mechanism.

One, material receiving mechanism (comprising: receiving hopper, cylinder, locator slide)

1, material receiving mechanism hopper can be moved up and down by air cylinder driven.While connecting material, decline, after connecting material, rise to conveying channel position.The adjustable descending and upper line height connecting material in cylinder stroke and installation site.As Fig. 2,

In Fig. 2,6 underlying side plate positioning pulley (bearing) slipway locations, be same as 2 demonstration height lower than 2,7 outer panel locator slides, 8 outer panels, 9 positioning pulleys (bearing), 10 inboard plates and driving cylinder, 11 hopper lifting positioning pulley and slideways, 12 hopper lift cylinder and fixtures, 13 backboards, 14 lower installation boards.

When 2, connecting material rising, inboard plate is subject to air cylinder driven, laterally material is squeezed together, and cylinder stroke is adjustable to adapt to the material of different size.As Fig. 2.

3, the receiving hopper bearing that straight path is reciprocally driven in three linear ramps that moves up and down limits location.As Fig. 2, also can strengthen with chromium axle the straight path of lifting.

4, receiving hopper is up halts as handicapping piece below conveying passage or on backboard, limit at the bottom of receiving hopper horizontal plane with horizontal plane at the bottom of conveying passage in same level position, to strengthen the deficiency that cylinder stroke limits.

Two, conveying passage (comprising: conveying passage, pushing head annex)

1,, when material is for upwards to be delivered to conveying passage by hopper, when consistent with horizontal plane at the bottom of conveying at the bottom of hopper, postpone 0.1-0.2 pusher second cylinder material headed into conveying passage, as Fig. 3.

2, on conveying passage, put locator slide, adjustable before and after slideway is upper and lower, according to the thickness of material, frontly face upward the rear low material that gradually compresses, location up and down, as Fig. 3.In Fig. 3, transfer screw 5 upper-lower positions, screw is through in spring, and spring is between the cross bar of ground way, and screw is partly slide bar through whippletree, and slide bar is fixed on slideway, makes the height of slideway have certain elastic force, upper and lower elasticity location.Loosening screw 3 moves forward and backward slipway location, can adjusting slider front and back position, and front end is pushed down the material of coming that rises, and material can be pushed down in rear end makes it steady up and down, enters die cutting mechanism, tightens afterwards screw.Initial mobile control position before and after arranging. method is on side shield, to establish groove, in groove, establish the square nut that can move forward and backward but be limited up and down, by tightening with nut front and back of screw, slide and determine slide plate front and back position, also can establish abduction at side plate and fix with spiral shell folder is mobile along limit.

In Fig. 3: 15 slideways, 16 conveying channel side baffle plates, dog screw before and after 17 slideways, 18 conveying channel side baffle plate locating pins, the upper and lower locating pin of 19 slideway, 20 hopper outer panels, 21 material, 22 pusher cylinders.

3, conveying passage two side guards can move left and right the material of location, left and right different size, as Fig. 3

4, conveying channel end is established a slide plate and is moved forward and backward, and becomes to elongate but still can be connected the backplane channel that feed slides grid formula with conveying passage.Because adapt in the material input die cutting mechanism of different size, can not the restriction of conveying passage length is dead, as Fig. 2-2.

In Fig. 4: 23 die cutting mechanism backboards, 24 cross cutting postnotums, 25 side location-plates, 26 outer panels, 27 outer panel entodorsums, 28 slide plates, 29 elongate but still linkable grid formula channel region, 30 grog passage left and right activity orientation grooves, 31 conveying passage installing plates.

5, slide plate has screw to pass side plate and side plate entodorsum gap can to move before and after fixing up and down.

Three, die cutting mechanism (comprising: mould square cuts location-plate, briquetting and drive system, cutting die associate member)

1, slide plate is according to the material size of different size, position location, make material by cylinder, pushed die cutting mechanism in compression block pressure when descending just by restriction position, front and back.As Fig. 5.

In Fig. 5: 32 material 33 slide plates, other as shown in Figure 4.

2, die-cutting machine both sides location-plate can move left and right location according to the specification of material.Shift position is subject to die cutting mechanism plate bolt control behind as shown in Fig. 6 and 7.

In Fig. 6: 34 rear plates; 38 side location-plate running fix holes in Fig. 7,39 postnotum fixing holes.

3, both sides location-plate, postnotum, slide plate four location, limit.These four assembly chromium plating strengthen wearability, reduce the resistance before the descending cross cutting of material pressurized.

4, material enters die cutting mechanism briquetting maximum height limit, location, side location-plate both sides.Establish in the proparea of pusher cylinder head can coil tension spring head.The spring force that starts pusher spring head can overcome the frictional force of side plate and base plate.In material, be pushed in die cutting mechanism rear spring head and be subject to stop row, and pushing head rear section is still being moved ahead by air cylinder driven.Now, cross cutting briquetting is pressed down by cylinder or hydraulic oil cylinder driving, and spring head and biside plate postnotum four location, limit, have jacking block location to connect material under material, determine piece and refer to following four explanations.Connecting material and pressing down upper and lower four location, limit makes material neat.Briquetting overcomes jacking block friction and presses down in the positioning module that makes material neatly go downwards to slide block and rear plate both sides location-plate composition, and now pushing head rear portion is subject to resistance backhaul.When pressing down cross cutting action and entering die cutting mechanism by material, optoelectronic induction is controlled or the trigger switch of pushing head and side plate is controlled, as Fig. 8.Also can compile computer program-control.

5, cylinder or hydraulic oil cylinder driving briquetting press down, briquetting underlying blob of viscose is than the wide protection cutting die of cutting die and to ensure that material is forced into the pressure of blade of cutting die consistent, as Fig. 9

In Fig. 9: built-in cylinder location 45 briquetting head 46 blob of viscoses 47 of 44 briquetting contact with cutting die.

6, cylinder or hydraulic oil cylinder driving briquetting are depressed into material by cutting die, and briquetting is subject to stroke touch switch to control backhaul, and in briquetting, built-in cylinder ejects the material of staying in cutting die is ejected, as Figure 10,11.

In Figure 10: 49 built-in cylinder locations, 50 cylinder rods, 51 briquetting bottoms, 52 built-in cylinder probe retracted positions, 53 cylinder rods, 54 cutting dies, 55 circular probes, 56 material.

In Figure 11: 57 briquetting tops connect cylinder or oil cylinder screw, 58 fixed heads, 59 briquetting side plates, 60 built-in cylinders, 61 briquetting sole pieces.Whole briquetting sole piece implant after built-in cylinder before and after with baffle plate and the fixing reinforcing of screw (the moon enters formula).

Si, jacking block mechanism (comprising: jacking block, alveolus annex, jacking block are installed baffle plate, cylinder)

1, jacking block is up to and horizontal plane flush position at the bottom of conveying passage when pusher, and wait to connect material (up by air cylinder driven) walked to this briquetting lower push rod static waiting of biting force of being grited one's teeth and connected material, and return hydraulic cylinder, as Figure 12.

In Figure 12: 62 jacking blocks, 63 postnotums, the positioning module that both sides location-plate slide block surrounds, 64 cutting dies, 65 cutting die installing frames, 66 cutting die installing plates, 67 receiving hopper bottoms, 68 jacking block push rods (slide bar), 69 cylinder rod telescopic holes, 70 jacking block bracing pieces, 71 push rod alveolus districts, 72 tooth districts, 73 mounting plate ，74 stroke adjustment districts.

2, the built-in cylinder of briquetting ejects material from cutting die, cylinder circular probe and jacking block are lived feed collet, probe takes the frictional force that jacking block is grited one's teeth admittedly, expecting to pressing down, be pressed onto receiving hopper top return hydraulic cylinder briquetting grit one's teeth alveolus district to the greatest extent briquetting become freely falling body, briquetting falls into receiving hopper abdomen and its end level, as Figure 13, and 14.

In Figure 13: 75 receiving hoppers and opening, 76 jacking blocks, 77 cylinders are cut somebody's hair, 78 push rods, 79 grit one's teeth, 80 current window ，81 alveolus district ，82 stroke adjustment districts.

In Figure 14: 83 cylinders are cut somebody's hair, 84 cylinders, 85 baffle plates, 86 baffle plate ，87 stroke adjustment districts; 85,86 is disjunctor baffle plate.

Five, export structure (comprising: embrace pusher hand, conveying passage)

1, when material falls into after output receiving hopper, output hand is subject to air cylinder driven that material is embraced and drawn in material-dropping hole, falls into and subscribes position.As shown in figure 15.Because the backhaul of output hand will be avoided jacking block push rod and could reset, so make two fractions.Output hand also can be placed in conveying passage below, and to change the formula of embracing be pushing-type.

In Figure 15 section: 88 cylinders, 89 resistance material baffle plate tops, slippage hold-down screw before and after 90 resistance material baffle plates, 91 material-blocking plate bottoms, 92 outlet side baffle plates, 93 cylinder rods, 94 receiving hoppers, 95 armfuls of material hands.

2, baffled between output hand and cylinder, the material of block resistance different size falls into precalculated position.

Six multi-functional feeding machanisms

1, above one to six is to be the design of canaster card industry, is conveniently automatically joining board or is joining the rear every secondary board of card or block cross cutting separately, changes and joins the rear how secondary cross cutting of board (card).And then the repetition of distributional (card) and inefficiency problem when distributional.

2, multi-functional feeding machanism can be the various shapes of variety classes to not having the card of order requirement, as industry is sent into die cutting mechanism cross cutting as Figure 21 by some as drop for clothing

3,, in Figure 21, pusher shown in 122,123,124 is that stepper motor drives baffle plate inductor control baffle plate when curved channel is not expected that material is pushed in.Pusher can be located at side and facilitate material loading, and rectangular just many storings are made in horizontal channel.Controlled by curved channel built-in sensitive device, stepping forward during without material, steps to terminal backhaul, then material loading.

4, curved channel falls into below vertical mechanism as Figure 21 by Action of Gravity Field card (drop).After falling into wherein, pushing head is subject to program control and air cylinder driven that card (board) is exited and sends into conveying passage from vertical mechanism, as Figure 20

In Figure 21: 122 bracing pieces, 123 DC stepper motors, 124 ratch, 125 scraping wings, 126 feeding side baffle plates, 127 side plate position adjustments hold-down screws, 128 feed mechanism installing plates, 129 feed mechanism installing plates, 130 " recessed " type cylinder is cut somebody's hair, 131 " protruding " font resistance material mechanism up-down adjustment screw mandrel, 132 up-down adjustment screw rods, 134 up-down adjustment locking nails, 135 " protruding " font resistance material mechanism gate.

5, pushing head is " recessed " type, and in vertical mechanism, 132,133,134,135 form " recessed " type, and height is adjustable, and adjusting accurately pushes away card (board) limitation in height and cuts between resistance, and 135 can make roller is subject to spring control to protrude into some anti-dual sheets of concave surface.

6, because drop for clothing relates to punching, with electric perforator punching used on market.The utility model has online automatic punch, so because can work alone separate case application.Refer to another and apply for a patent, Multifunctional perforating machine.

7, the height of pushing head determines that feeding is how many, can make upper and lower adjustable height.

An other embodiment as shown in Fig. 1, Figure 15: comprise receiving hopper, die cutting mechanism, jacking block mechanism, output mechanism is installed, die cutting mechanism cutting die is arranged on base plate, as in Figure 15 90,100,101, die cutting mechanism briquetting above cutting die opening, and the positioning area surrounding at postnotum side plate as Fig. 1 in 2.Hydraulic oil cylinder driving briquetting, oil cylinder is arranged on equipment mounting frame as Figure 15.96 oil cylinders in Figure 15,97 installing racks, 98 output mechanisms, 99 die cutting mechanisms, 100 cutting dies, 101 cutting die frames, 102 receiving hopper backboards, 103 receiving hopper locator slides, 104 hopper locator slide ，105 jacking block mechanisms, 106 receiving hoppers.

1, cutting die is fixed by cutting die frame four sides screw.Four jiaos of cutting die frames run through and are arranged on below on fixed head with screw up and down, and cutting die mount structure is as Figure 16.On cutter film frame, a blade can be installed, before material feed mould, scratch material, material waste material after pressurized enters cutting die is extruded by sanction.

In Figure 16: 107 side plates, installing hole Shang Xia 108,109 side plates, 110 cutting die locating holes.

2, installing rack is as Figure 17, and die cutting mechanism posterior lateral plate seat left baffle outer bottom edge in 108 is screwed on two side mounting rods, as Figure 17.

In Figure 17: 111 installing racks, 112 left baffle outer bottom edge fixed bars, 113 cutting die mounting base ，114 jacking block mechanism installing plates.

3, output mechanism and jacking block mechanism are below cutting die fixed head, in Figure 18.Wherein 4 is that the upper and lower and cutting die frame of jacking block mechanism fixed frame runs through with screw, can meet jacking block mechanism and below output mechanism below by frame.Below output mechanism, with cross bar, keep off below, hurdle fixing horizontal, as Figure 18.

In Figure 18,115 output mechanism cylinders, 116 output mechanism passages, the mounting rod ，118 lateral mass fixed frame ，119 of mechanism jacking block mechanism under 117 output mechanisms.

4, conveying channel base plate comprises that slide plate front end vertical with die cutting mechanism is arranged on die cutting mechanism outer panel, and level is higher than postnotum left and right interior plate, and as in Fig. 4 24,25,28,29,31, rear end, left and right is arranged on device framework, as in Figure 19 121.Receiving hopper and annex thereof and conveying channel vertical are installed, and hopper its bottom of rising is consistent with conveying passage level, and as in Fig. 3 20,22, receiving hopper and annex installation thereof are as in Figure 15 102,103,104,105,106.Conveying channel components pushing head is walked hopper and conveying passage, and hopper and pushing head are by air cylinder driven.

In Figure 19,120, die cutting mechanism, 121 conveying channel plates.

5, on integral installation cover outer cover as Fig. 1.

Job step:

1, receiving hopper is controlled after connecting material and is risen by computer program, and its bottom is halted by cylinder Stroke Control to horizontal level at the bottom of conveying passage, delay 0.1-0.2 second.Pushing head is controlled by computer program material is pushed to conveying passage.Jacking block in pusher simultaneously, starts to be subject to computer program to control and is subject to air cylinder driven to rise to top and slide block level, waits to expect.Conveying passage length design is higher than jacking block upward stroke, guarantees that jacking block waits to have expected before expecting.

2, material enters die cutting mechanism by conveying passage, pushing head front portion and cross cutting left and right location-plate, and cross cutting briquetting, jacking block six sides location arrange material, surround blanking channel preparation blanking simultaneously.Receiving hopper now backhaul connects material.

3, cross cutting briquetting is controlled and pressed down by hydraulic oil cylinder driving by computer program, makes material press to cutting die by above-mentioned passage, now pushing head backhaul, and receiving hopper starts to connect material.Cross cutting briquetting continues descending expecting to extrude from cutting die, rim charge waste discharge.Oil cylinder postpones cylinder ejection in 0.1-0.2 briquetting second material is depressed into output receiving hopper, jacking block top and feed hopper bottom level, and now another receiving hopper has connected material.

4, output hand is controlled and is subject to air cylinder driven that material armful (pushing away) is gone out to export receiving hopper to assigned address by computer program.Hopper rises simultaneously, cross cutting briquetting and probe backhaul.

5, repeat above action.

The beneficial effects of the utility model are: in game card playing card production industry description, " one " to " five " can be linked to be automatic assembly line stripping board and packing, implement line production model, if drop for clothing or other cards, action before completing receiving hopper and connect material with feeder channel, implements single machine production pattern.The card of drop for clothing band punching can punch with electric perforator after cross cutting.Mainly save the most loaded down with trivial details simultaneously distributional time of artificial waste discharge consuming time.

It should be noted that preferred embodiment of the present utility model comprises that utility model people is for implementing known optimal mode of the present utility model.The change of preferred embodiment is apparent for those of ordinary skills after reading above-mentioned explanation.Utility model people wishes the rationally such change of application of those of ordinary skill, and utility model people thinks and at this, clearly states different application and also can realize the utility model.Therefore, the utility model comprises all modifications and the equivalents of the purport of quoting in claim, and this allows in applicable law.In addition, any combination of all possible change of above-mentioned key element is also comprised by the utility model, unless pointed out in addition or obvious contradiction in context at this.

Claims (9)

1. a Multifunction card die-cutting machine, comprise material receiving mechanism (5), conveying passage (3), die cutting mechanism (2), jacking block mechanism (4), output mechanism (1), feeding machanism, described material receiving mechanism, conveying passage, die cutting mechanism, jacking block mechanism, feeding unit connect into realize and connect the card die-cutting machine of producing; Described feeding machanism is by stepper motor and air cylinder driven, it is characterized in that, a, described material receiving mechanism are positioned at the end of die-cutting machine, described material receiving mechanism comprises receiving hopper body and horizontal side plate, laterally side plate, by the first adjustable air cylinder driven of stroke, drives material receiving mechanism to carry out upper and lower rectilinear motion along vertical guide rail; B, described conveying passage and die cutting mechanism interconnect, and described conveying passage comprises pushing head, walks hopper, locator slide and feeding groove; C, described die cutting mechanism and jacking block mechanism interconnect, and described die cutting mechanism is positioned at the top of jacking block mechanism, and described die cutting mechanism comprises the briquetting by hydraulic oil cylinder driving, built-in the second cylinder of described briquetting and circular probe; D, described jacking block mechanism and output mechanism interconnect, and described jacking block mechanism is provided with tooth, alveolus, jacking block bar and jacking block, and described tooth is clamped jacking block bar, and described jacking block and described circular probe be the vertical material that clamps up and down; E, described output mechanism comprise the first armful of material hand that is positioned at left side that material is divided equally and are positioned at second armful of material hand on right side, expect that hand and second armful of material hand are by the 3rd air cylinder driven for first armful.

2. Multifunction card die-cutting machine according to claim 1, it is characterized in that: described horizontal side plate is movable, described vertical guide rail has three, three vertical guide rails lay respectively at left side, right side and the outside of receiving hopper body, three vertical guide rails all with vertical connection of base plate of receiving hopper body.

3. Multifunction card die-cutting machine according to claim 1, is characterized in that: described locator slide is provided with the second bearing; Described locator slide is connected on the slideway fixed head with conveying channel vertical by screw; Described screw is through spring, and spring is fixed on described slideway bar, and described slideway bar is screwed on conveying passage biside plate, and slideway fixed head moves forward and backward under screw limits, and before and after the screw hole of described slideway fixed head is provided with, supplies mobile distance; Described conveying channel bottom is provided with and is fence type insertion and the channel attached slide plate of conveying mutually near described die cutting mechanism end.

4. Multifunction card die-cutting machine according to claim 3, is characterized in that: described conveying passage side plate adopts banded colyliform rotatable bodies to replace.

5. Multifunction card die-cutting machine according to claim 1, it is characterized in that: the first pushing head and the second pushing head that before and after the pushing head of conveying passage comprises, arrange, described the first pushing head is fixed two parallel litter, parallel litter level is through passing the second pushing head after spring, described parallel litter gos deep into the second pushing head, and described the second pushing head is provided with parallel litter and walks sliding distance.

6. Multifunction card die-cutting machine according to claim 1, it is characterized in that: described the second air cylinder driven circular probe, circular probe retraction briquetting bottom centre, can be ejected through cutting die by the second cylinder, described die cutting mechanism jacking block consists of milling sky in the middle of metal derby or is assembled up and down with screw four sides by metal derby.

7. Multifunction card die-cutting machine according to claim 1, it is characterized in that: the center fixed bar afterbody of described jacking block mechanism jacking block arranges tooth, there is alveolus tooth both sides, and described tooth is roller bearing, and described alveolus is the recessed alveolus with roller bearing interlock.

8. Multifunction card die-cutting machine according to claim 1, is characterized in that: described pushing head is framework, and discharging direction connects, discharging rightabout is two " L " types of left and right, and separated in both, framework two side two row's bearings, bearing outside diameter contact jacking block mechanism side plate is inboard.

9. Multifunction card die-cutting machine according to claim 1, it is characterized in that: described pushing head is " recessed " shape, described card die-cutting machine also comprises resistance material mechanism, described resistance material mechanism gate is " protruding " shape, described pushing head and resistance material mechanism are concavo-convex tangent, the passage of described feeding machanism is the passage that segmental arc and vertical section join, and the baffle plate in passage is moved to segmental arc passage by motor driving, and the described segmental arc passage other end is connected with vertical section passage.

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