CN205551364U - Riveting apparatus - Google Patents
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- CN205551364U CN205551364U CN201620390329.8U CN201620390329U CN205551364U CN 205551364 U CN205551364 U CN 205551364U CN 201620390329 U CN201620390329 U CN 201620390329U CN 205551364 U CN205551364 U CN 205551364U
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Abstract
一种铆接装置,包括底板,在底板上安装有初次铆压装置和二次铆压装置,所述初次铆压装置具有两组分别安装在二次铆压装置的两端,本实用新型在将铆钉头放置到工件上后,可以通过设备对铆钉头进行铆接,不仅可以减轻体力消耗,而且还可以提高工作效率和加工质量。
A riveting device, including a base plate, on which a primary riveting device and a secondary riveting device are installed, and the primary riveting device has two groups respectively installed at both ends of the secondary riveting device. After the rivet head is placed on the workpiece, the rivet head can be riveted through the equipment, which can not only reduce physical exertion, but also improve work efficiency and processing quality.
Description
技术领域 technical field
本实用新型涉及一种铆接装置,用于对工件进行铆接处理。 The utility model relates to a riveting device, which is used for riveting a workpiece.
背景技术 Background technique
工件的铆接操作是机械加工、装配过程中很常见的一种机械操作工序。工件的铆接操作是一个对于机械装配来说是一个工作量很大的工作,而且如果全部靠人力来完成的话,非常的消耗劳动力,很容易在操作过程中出现意外的伤害。如果采用专业的设备来进行操作的话,不仅可以减轻体力消耗,而且还可以提高工作效率和加工质量。 The riveting operation of the workpiece is a very common mechanical operation process in the machining and assembly process. The riveting operation of the workpiece is a heavy workload for mechanical assembly, and if it is all done by manpower, it is very labor-intensive and prone to accidental injuries during the operation. If professional equipment is used for operation, it can not only reduce physical exertion, but also improve work efficiency and processing quality.
发明内容 Contents of the invention
本实用新型要解决的技术问题是提供一种铆接装置,在将铆钉头放置到工件上后,可以通过设备对铆钉头进行铆接,不仅可以减轻体力消耗,而且还可以提高工作效率和加工质量。 The technical problem to be solved by the utility model is to provide a riveting device. After the rivet head is placed on the workpiece, the rivet head can be riveted through the equipment, which can not only reduce physical exertion, but also improve work efficiency and processing quality.
为了解决上述技术问题,本实用新型的技术方案为:一种铆接装置,包括底板,在底板上安装有初次铆压装置和二次铆压装置,所述初次铆压装置具有两组分别安装在二次铆压装置的两端; In order to solve the above technical problems, the technical solution of the utility model is: a riveting device, including a base plate, on which a primary riveting device and a secondary riveting device are installed, and the primary riveting device has two groups respectively installed on Both ends of the secondary riveting device;
--初次铆压装置包括驱动机构,在驱动机构上安装有支撑部分,在支撑部分一侧的底板上安装有压紧机构; --The initial riveting device includes a driving mechanism, a supporting part is installed on the driving mechanism, and a pressing mechanism is installed on the bottom plate on one side of the supporting part;
所述驱动机构包括可转动安装在底板上的丝杠,在丝杠上安装有与其构成滚珠丝杠副的螺母,还包括安装在底板上驱动电机,驱动电机的通过皮带驱动丝杠旋转; The drive mechanism includes a lead screw rotatably mounted on the base plate, on which a nut forming a ball screw pair is installed, and a drive motor mounted on the base plate, which drives the lead screw to rotate through a belt;
支撑部分包括安装在底板上的第一导轨,在第一导轨上安装有与其构成直线移动副的第一滑块,在第一滑块上安装有支撑平台,在支撑平台上安装有多个工件卡座25,所述支撑平台与所述驱动机构中的螺母连接; The support part includes a first guide rail installed on the bottom plate, a first slider that constitutes a linear movement pair with it is installed on the first guide rail, a support platform is installed on the first slider, and a plurality of workpieces are installed on the support platform Deck 25, the support platform is connected with the nut in the drive mechanism;
压紧机构包括固定在底板上的支撑架,在支撑架的一端固设有支撑板,在支撑板上安装有多个压紧部,所述压紧部包括第一气缸、第二导轨、顶压部和导向条,在第二导轨上装有与其构成直线导轨副的第二滑块,顶压部固定在第二滑块上,第一气缸的活塞杆推动顶压部在第二滑块上移动,导向条具有两根,顶压部位于两根导向条间隔出的通道内; The pressing mechanism includes a support frame fixed on the bottom plate, a support plate is fixed at one end of the support frame, and a plurality of pressing parts are installed on the support plate, and the pressing parts include a first cylinder, a second guide rail, a top The pressure part and the guide bar are installed on the second guide rail with the second slider that forms a pair of linear guide rails. The top pressure part is fixed on the second slider, and the piston rod of the first cylinder pushes the top pressure part on the second slider. For moving, there are two guide strips, and the pressing part is located in the channel separated by the two guide strips;
--二次铆压装置包括固设在底板上的多根支撑柱,各根支撑柱的一端固定连接在一块顶板上,在支撑柱上套接有一个可在支撑柱上上下移动的压板,在顶板上安装有第二气缸,第二气缸的活塞杆与压板连接,在压板朝向底板的端面上固设有多根压杆,所述支撑部分可移动至压板与底板之间的隔层内。 --The secondary riveting device includes a plurality of supporting columns fixed on the bottom plate, one end of each supporting column is fixedly connected to a top plate, and a pressing plate that can move up and down on the supporting column is sleeved on the supporting column, A second cylinder is installed on the top plate, the piston rod of the second cylinder is connected with the pressure plate, and a plurality of pressure rods are fixed on the end surface of the pressure plate facing the bottom plate, and the supporting part can be moved into the interlayer between the pressure plate and the bottom plate .
所述顶压部包括压座和固定压座上的压针,压座与第一气缸的活塞杆连接。 The pressing part includes a pressing seat and a pressing needle fixed on the pressing seat, and the pressing seat is connected with the piston rod of the first cylinder.
在支撑平台的端面上固设有多个定位销。 A plurality of positioning pins are fixed on the end face of the supporting platform.
在底板上安装有一个用来盛放铆钉头的压头盒。 A head box for accommodating rivet heads is installed on the base plate.
所述支撑平台包括上板和下板,在上板下板之间安装有多个弹簧。 The supporting platform includes an upper plate and a lower plate, and a plurality of springs are installed between the upper plate and the lower plate.
本实用新型的有益效果为:将带有铆钉头的工件放置到工件卡座25上后,通过驱动机构可以实现工件的横向位移,在铆钉头移动到顶压部的下方是,顶压部向下移动,对铆钉头进行定位铆压,在顶压部将工件上所以的铆钉头全部铆压后,通过支撑部分和驱动部分被推入到压板与底板之间的隔层内,压板上的压杆将工件上的铆钉头一次全部压紧在工件上,进而有效的降低了工人的体力消耗,而且提高工作效率和加工质量。 The beneficial effects of the utility model are: after the workpiece with the rivet head is placed on the workpiece holder 25, the lateral displacement of the workpiece can be realized through the driving mechanism. Move, position and rivet the rivet head. After all the rivet heads on the workpiece are riveted at the top pressing part, they are pushed into the compartment between the pressing plate and the bottom plate through the supporting part and the driving part. The rod presses all the rivet heads on the workpiece at one time, thereby effectively reducing the physical exertion of workers, and improving work efficiency and processing quality.
附图说明 Description of drawings
下面结合附图对本实用新型做进一步的说明: Below in conjunction with accompanying drawing, the utility model is further described:
图1为本实用新型其中一个角度的立体结构示意图, Fig. 1 is the three-dimensional structure schematic diagram of wherein one angle of the utility model,
图2为本实用新型另外一个角度的立体结构示意图, Fig. 2 is the three-dimensional structure schematic diagram of another angle of the utility model,
图3为本实用新型主视示意图, Figure 3 is a schematic diagram of the front view of the utility model,
图4为本实用新型关于压紧机构的立体结构示意图, Fig. 4 is a three-dimensional structural schematic diagram of the pressing mechanism of the present invention,
图5为本实用新型的局部侧视示意图, Fig. 5 is a partial side view schematic diagram of the utility model,
图6为本实用新型的局部立体结构示意图。 Fig. 6 is a schematic diagram of a partial three-dimensional structure of the present invention.
图中:底板1、初次铆压装置2、二次铆压装置3、工件4、丝杠21、第一导轨22、驱动电机23、支撑平台24、工件卡座25、定位销26、压头盒27、压紧机构28、压板31、顶板32、第二气缸33、支撑柱34、第一滑块221、皮带231、下板241、上板242、弹簧243、支撑架280、第一气缸281、支撑板282、压座283、导向条284、压针285、螺套286、垫板287、第二导轨288、第二滑块289、压杆311。 In the figure: bottom plate 1, primary riveting device 2, secondary riveting device 3, workpiece 4, lead screw 21, first guide rail 22, driving motor 23, supporting platform 24, workpiece holder 25, positioning pin 26, pressure head Box 27, pressing mechanism 28, pressing plate 31, top plate 32, second cylinder 33, support column 34, first slide block 221, belt 231, lower plate 241, upper plate 242, spring 243, support frame 280, first air cylinder 281, support plate 282, press seat 283, guide bar 284, press pin 285, screw sleeve 286, backing plate 287, second guide rail 288, second slide block 289, press bar 311.
具体实施方式 detailed description
如图1到5所示:一种铆接装置,包括底板1,在底板1上安装有初次铆压装置2和二次铆压装置3,所述初次铆压装置2具有两组分别安装在二次铆压装置3的两端; As shown in Figures 1 to 5: a riveting device, including a base plate 1, a primary riveting device 2 and a secondary riveting device 3 are installed on the base plate 1, and the primary riveting device 2 has two groups respectively installed in two The two ends of secondary riveting device 3;
--初次铆压装置2包括驱动机构,在驱动机构上安装有支撑部分,在支撑部分一侧的底板1上安装有压紧机构28; --The initial riveting device 2 includes a driving mechanism, on which a supporting part is installed, and a pressing mechanism 28 is installed on the bottom plate 1 on one side of the supporting part;
所述驱动机构包括可转动安装在底板1上的丝杠21,在丝杠21上安装有与其构成滚珠丝杠21副的螺母(螺母图中未画出),还包括安装在底板1上驱动电机23,驱动电机23的通过皮带231驱动丝杠21旋转; The drive mechanism includes a lead screw 21 rotatably installed on the base plate 1, on which a nut (not shown in the figure) that constitutes a ball screw 21 pair is installed on the lead screw 21, and also includes a drive screw mounted on the base plate 1. The motor 23 drives the lead screw 21 to rotate through the belt 231 of the drive motor 23;
支撑部分包括安装在底板1上的第一导轨22,在第一导轨22上安装有与其构成直线移动副的第一滑块221,在第一滑块221上安装有支撑平台24,在支撑平台24上安装有多个工件卡座25,所述支撑平台24与所述驱动机构中的螺母连接,各个工件卡座25分为两列,可以在两列工件卡座25上分别装上一根工件; The support part comprises the first guide rail 22 installed on the base plate 1, on the first guide rail 22 is installed the first slide block 221 which constitutes a linear movement pair with it, on the first slide block 221, a support platform 24 is installed, on the support platform 24, a plurality of workpiece holders 25 are installed, and the support platform 24 is connected with the nut in the drive mechanism. Each workpiece holder 25 is divided into two rows, and one workpiece;
如图4所示,压紧机构28包括固定在底板1上的支撑架280,在支撑架280的一端固设有支撑板282,在支撑板282上安装有多个压紧部,所述压紧部包括第一气缸281、第二导轨288、顶压部和导向条284,在第二导轨288上装有与其构成直线导轨副的第二滑块289,顶压部固定在第二滑块289上,第一气缸281的活塞杆推动顶压部在第二滑块289上移动,导向条284具有两根,顶压部位于两根导向条284间隔出的通道内;可以在支撑板282上安装上两个顶压部,通过螺套286和垫板287将两个顶压部错开,两个顶压部分别可以对两根工件同时进行铆压。压紧机构28的作用在于,可以在铆钉头在压制之前对铆钉头进行初步的定位,防止二次铆压装置3在对铆钉头进行铆压时将铆钉头压偏,造成工件的报废,其中的导向条284可以防止顶压部左右偏移; As shown in Figure 4, the pressing mechanism 28 includes a support frame 280 fixed on the base plate 1, a support plate 282 is fixed at one end of the support frame 280, and a plurality of pressing parts are installed on the support plate 282. The tight part includes a first cylinder 281, a second guide rail 288, a pressing part and a guide bar 284, and a second slide block 289 forming a linear guide rail pair is mounted on the second guide rail 288, and the pressing part is fixed on the second slide block 289. On, the piston rod of the first air cylinder 281 pushes the pressing part to move on the second slide block 289. There are two guide bars 284, and the pressing part is located in the channel separated by the two guide bars 284; Two pressing parts are installed, and the two pressing parts are staggered by the screw sleeve 286 and the backing plate 287, and the two pressing parts can simultaneously rivet and press two workpieces respectively. The function of the pressing mechanism 28 is to preliminarily position the rivet head before the rivet head is pressed, so as to prevent the secondary riveting device 3 from biasing the rivet head when the rivet head is pressed, causing the workpiece to be scrapped. The guide bar 284 can prevent the pressing part from shifting left and right;
--二次铆压装置3包括固设在底板1上的多根支撑柱34,各根支撑柱34的一端固定连接在一块顶板32上,在支撑柱34上套接有一个可在支撑柱34上上下移动的压板31,在顶板32上安装有第二气缸,第二气缸的活塞杆与压板31连接,在压板31朝向底板1的端面上固设有多根压杆311,所述支撑部分可移动至压板31与底板1之间的隔层内,在工件移动到压板31下方后,第二气缸推动压板31向下移动,压板31将压力传递给压杆311,各根压杆311对准工件上的各个铆钉进行铆压,压杆311的数量和位置可以根据工件上铆钉头的数量和位置来确定。 --The secondary riveting device 3 includes a plurality of support columns 34 fixed on the bottom plate 1, one end of each support column 34 is fixedly connected to a top plate 32, and a support column is socketed on the support column 34 The pressing plate 31 that moves up and down on 34 is equipped with a second cylinder on the top plate 32, the piston rod of the second cylinder is connected with the pressing plate 31, and a plurality of pressing rods 311 are fixed on the end face of the pressing plate 31 facing the bottom plate 1, and the supporting Part of it can be moved into the interlayer between the pressing plate 31 and the bottom plate 1. After the workpiece moves below the pressing plate 31, the second cylinder pushes the pressing plate 31 to move downward, and the pressing plate 31 transmits the pressure to the pressing rods 311. Each pressing rod 311 Align each rivet on the workpiece for riveting, and the number and position of the pressing rods 311 can be determined according to the number and position of the rivet heads on the workpiece.
所述顶压部包括压座283和固定压座283上的压针285,压座283与第一气缸281的活塞杆连接,压针285可以具有一较细的前端和一较粗的后端,前端比铆钉头内的孔要细可以插入到铆钉头内,可以对铆钉头进行定位;后端比铆钉头内的孔要粗,可以推动压针285向下移动,将铆钉头顶紧在工件上;压座283为一方形的块体,位于两根导向条284间隔出的通道内,并可以在该通道内上下移动。 The pressing part includes a pressing seat 283 and a pressing needle 285 fixed on the pressing seat 283, the pressing seat 283 is connected with the piston rod of the first cylinder 281, and the pressing needle 285 may have a thinner front end and a thicker rear end , the front end is thinner than the hole in the rivet head and can be inserted into the rivet head to position the rivet head; the rear end is thicker than the hole in the rivet head and can push the pressing pin 285 to move downward to tighten the rivet head against the workpiece Above; the pressure seat 283 is a square block, located in the channel separated by the two guide strips 284, and can move up and down in the channel.
在支撑平台24的端面上固设有多个定位销26,定位销26的上端可以是圆锥形,定位销26的位置可以根据工件上的销孔来定制,在使用时,定位销26插入在工件上的销孔内,对工件进行定位,防止铆压的过程中工件跑偏。 A plurality of positioning pins 26 are fixed on the end face of the support platform 24, and the upper end of the positioning pins 26 can be conical, and the position of the positioning pins 26 can be customized according to the pin holes on the workpiece. When in use, the positioning pins 26 are inserted into the Position the workpiece in the pin hole on the workpiece to prevent the workpiece from wandering during the riveting process.
在底板1上安装有一个用来盛放铆钉头的压头盒27,压头盒27可以方便拿取铆钉头。 A head box 27 for holding the rivet head is installed on the base plate 1, and the head box 27 can be used to take the rivet head conveniently.
所述支撑平台24包括上板242和下板241,在上板242下板241之间安装有多个弹簧243,这种结构可以起到对铆压过程的缓冲,避免硬碰硬冲击对装置造成损伤。 The support platform 24 includes an upper plate 242 and a lower plate 241, and a plurality of springs 243 are installed between the upper plate 242 and the lower plate 241. This structure can buffer the riveting process and avoid damage to the device due to hard impact. .
本实用性的工作过程为:取来工件,将工件4放置到工件卡座25上,在安装时需要工件卡座25上的销孔对准定位销26,然后将铆钉头分别插入到工件4上的铆压孔中,启动驱动电机23,驱动电机23带动丝杠21旋转,丝杠21驱动螺母移动,螺母带动支撑平台24横向移动,当铆钉头移动到压针285下方时,启动第一气缸281,第一气缸281对铆钉头进行初步定位铆压,安装上述步骤,当工件上的铆钉头通过压针285全部铆压完毕后,支撑平台24再次横向位移,移动到压板31下方,第二气缸启动,推动压板31向下移动,通过压板31上的压杆311对铆钉头进行压制,在压制完毕后,压板31抬起,取出工件,退出支撑平台24,然后采用上述方法对另外一侧的初次铆压装置2上工件进行铆压。 The practical working process is: take the workpiece, place the workpiece 4 on the workpiece holder 25, and align the pin holes on the workpiece holder 25 with the positioning pin 26 during installation, and then insert the rivet heads into the workpiece 4 respectively. In the riveting hole on the top, start the driving motor 23, the driving motor 23 drives the screw 21 to rotate, the screw 21 drives the nut to move, and the nut drives the support platform 24 to move laterally, when the rivet head moves below the pressure pin 285, start the first Cylinder 281, the first cylinder 281 performs preliminary positioning and riveting on the rivet head. After the above steps are installed, when the rivet head on the workpiece is completely riveted by the pressing needle 285, the support platform 24 is laterally displaced again and moved to the bottom of the pressing plate 31. The two cylinders start, push the pressing plate 31 to move downward, and press the rivet head by the pressing bar 311 on the pressing plate 31. After the pressing is completed, the pressing plate 31 is lifted, the workpiece is taken out, and the support platform 24 is withdrawn. The workpiece is riveted on the primary riveting device 2 on the side.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620390329.8U CN205551364U (en) | 2016-05-03 | 2016-05-03 | Riveting apparatus |
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| CN201620390329.8U CN205551364U (en) | 2016-05-03 | 2016-05-03 | Riveting apparatus |
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| CN106541583A (en) * | 2017-01-10 | 2017-03-29 | 宁波誉立精密模具有限公司 | Automobile instrument panel heats riveting set and the riveting machine with this device, clinching method |
| CN107143134A (en) * | 2017-06-14 | 2017-09-08 | 杨益铨 | Prestressing force integrated timber steel wire rivet clasp structure, rivet clasp equipment and its application method |
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| CN109093055A (en) * | 2017-01-03 | 2018-12-28 | 东莞理工学院 | Iron sheet riveting machine convenient for pressing sheet |
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- 2016-05-03 CN CN201620390329.8U patent/CN205551364U/en not_active Expired - Fee Related
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| CN109093055A (en) * | 2017-01-03 | 2018-12-28 | 东莞理工学院 | Iron sheet riveting machine convenient for pressing sheet |
| CN109175207A (en) * | 2017-01-03 | 2019-01-11 | 东莞理工学院 | Iron sheet preforming riveting machine |
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| CN106541583A (en) * | 2017-01-10 | 2017-03-29 | 宁波誉立精密模具有限公司 | Automobile instrument panel heats riveting set and the riveting machine with this device, clinching method |
| CN107143134A (en) * | 2017-06-14 | 2017-09-08 | 杨益铨 | Prestressing force integrated timber steel wire rivet clasp structure, rivet clasp equipment and its application method |
| CN107143134B (en) * | 2017-06-14 | 2023-07-21 | 杨益铨 | Prestressed glulam steel wire riveting structure, riveting equipment and using method thereof |
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