Transformer framework automatic needle inserting machine
Technical field
The utility model relates to automatic needle inserting machine technical field, relates in particular to a kind of transformer framework automatic needle inserting machine.
Background technology
Automatic needle inserting machine is the device providing for the insulation framework of all kinds of coils, transformer or other electronic devices and components inserts binding post (being commonly called as pin).At present, transformer framework automatic needle inserting machine mainly comprises frame, pay-off, contact pin apparatus, for driving the drive system of each device, pay-off, contact pin apparatus, drive system are all installed on frame, when work, pay-off is delivered to contact pin apparatus by pin, by contact pin apparatus, inserts a needle into the corresponding Kong Weizhong of transformer framework.
In prior art, the pay-off of transformer framework automatic needle inserting machine, is mostly manipulator, and by drivings such as cylinders, when feeding, manipulator is clamped pin, then turns to and deliver to contact pin apparatus, then puts down.Because needs turn to, so the feeding efficiency of this pay-off is lower, can continuously not be contact pin apparatus feeding rapidly; And because the volume of pin is comparatively tiny, this pay-off, easily presss from both sides bad pin, affects contact pin quality.
In addition, the contact pin apparatus of transformer framework automatic needle inserting machine in prior art, normally by locating and clamping apparatus, push pin device, formed, locating and clamping apparatus is clamped pin be positioned to the top of position, transformer framework hole, then, push pin device drives thimble piece to press down, and locating and clamping apparatus is decontroled pin simultaneously, makes thimble piece pin is pressed into the Kong Weizhong of transformer framework.This contact pin apparatus, when locating and clamping apparatus is decontroled pin, pin is in pressing down process, and easily offset direction, easily produces the pin of inserting inclined to one side phenomenon, especially diameter very little (as: 0.8 millimeter of diameter is following), can cause contact pin accurate not.
Utility model content
The purpose of this utility model is to provide for the deficiencies in the prior art that a kind of feeding efficiency is high, contact pin transformer framework automatic needle inserting machine accurately.
To achieve these goals, the utility model provides a kind of transformer framework automatic needle inserting machine, comprise frame, described frame is provided with oscillation feed gear, contact pin apparatus, and the discharging opening of described oscillation feed gear is connected with the charging aperture of described contact pin apparatus by feed pipe; Described contact pin apparatus comprises pin block, inserting needle cylinder, send pin cylinder, thimble cylinder, pin mouth, descending cylinder, descending line slideway, described inserting needle cylinder is installed on a side of pin block, the top of described inserting needle cylinder is the charging aperture of described contact pin apparatus, in one side of described pin block, offer the needle passageway that falls of vertical direction, the bottom of described pin block offers the feeding channel of horizontal direction, and the bottom of described inserting needle cylinder is communicated with a side of described feeding channel by the described needle passageway that falls; In described feeding channel, be provided with for the feedblock from a thruster to opposite side by pin, described feedblock with described in send pin cylinder-driven to be connected; In the opposite side of described pin block, offer the thimble passage of vertical direction, described thimble passage is communicated with the opposite side of described feeding channel; Described pin mouth is installed on the bottom of described pin block, described pin mouth be positioned at described thimble passage under, and described pin mouth is communicated with described feeding channel; In described thimble passage, be provided with the charging ram that depresses to described pin mouth for described feedblock being pushed through to the pin coming, described charging ram is connected with described thimble cylinder-driven; Described pin block is slidably mounted on described frame by described descending line slideway, and described pin block is connected with described descending cylinder-driven.
Described feedblock offers into pin hole, described in enter pin hole fall described in being positioned at when a side of described feeding channel needle passageway under, described in enter pin hole when the opposite side of described feeding channel, be positioned at described thimble passage under.
Described pin mouth comprises main body, switch folder, the bottom of described pin block is fixed at the top of described main body, described switch folder offers pin-and-hole, make described switch folder by latch, be installed on the bottom of described main body, and the both sides of described switch folder offer spring eye, in described spring eye, be provided with the spring opening or closing for controlling described switch folder.
Described inserting needle cylinder, send pin cylinder, thimble cylinder, pin mouth, feedblock, charging ram to be two, be arranged at described pin block before and after forming the Liang Tao contact pin ,Qie Liangtao of mechanism contact pin mechanism.
Described frame is also provided with servomotor, for controlling the straight line module of described contact pin apparatus transverse shifting, described contact pin apparatus is connected with described servo motor transmission by described straight line module.
Described frame is also provided with for the product fixation plate of stationary transformer skeleton, clamping cylinder for driving described product fixation plate to clamp or unclamp, described product fixation plate and described clamping cylinder are in transmission connection, and described product fixation plate is positioned at the below of described contact pin apparatus; Described frame is also provided with the positioning cylinder for driving described product fixation plate to vertically move, and described product fixation plate and described positioning cylinder are in transmission connection.
Described oscillation feed gear involving vibrations dish, vibrating disk shelf, described vibrating disk is installed on described frame by described vibrating disk shelf.
Described frame is also provided with for carrying the machine bench of each device.
The below of described machine bench is provided with electronic box, and the bottom of described electronic box is provided with castor.
Described erecting is equipped with display screen, electromagnetically operated valve group.
The utility model beneficial effect is: when work, oscillation feed gear of the present utility model can be delivered to contact pin apparatus by pin continuously rapidly by feed pipe, and feeding efficiency is high, can not make a mess of pin, guarantees contact pin quality; And contact pin apparatus of the present utility model, when charging ram is not depressed, pin mouth is closed, and when pin feedblock being pushed through at charging ram is depressed, pin mouth is opened, thereby pin mouth plays auxiliary effect of depressing direction, make pin in pressing down process, can offset direction, pin is when depressing through pin mouth, can insert exactly the Kong Weizhong of transformer framework, therefore, contact pin apparatus of the present utility model, contact pin is very accurate.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is vertical view of the present utility model.
Fig. 4 is the structural representation of contact pin apparatus of the present utility model.
Fig. 5 is the generalized section of contact pin apparatus of the present utility model.
Fig. 6 is the structural representation of pin mouth of the present utility model in off position time.
Fig. 7 is the structural representation of pin mouth of the present utility model when open mode.
Figure comprises:
1---frame, 11---servomotor, 12---straight line module, 13---clamping cylinder, 14---positioning cylinder, 15---electronic box, 16---castor, 17---display screen, 18---electromagnetically operated valve group, 2---oscillation feed gear, 21---vibrating disk, 22---vibrating disk shelf, 3---contact pin apparatus, 31---pin block, 311---needle passageway falls, 312---feeding channel, 313---thimble passage, 32---inserting needle cylinder, 33---send pin cylinder, 34---thimble cylinder, 35---pin mouth, 351---main body, 352---switch folder, 353---pin-and-hole, 354---spring eye, 36---descending cylinder, 37---descending line slideway, 38---feedblock, 381---pin hole, 39---charging ram, 4---feed pipe, 5---product fixation plate, 6---machine bench, 7---pin, 8---transformer framework.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
Please refer to Fig. 1~7, transformer framework automatic needle inserting machine of the present utility model, comprise frame 1, frame 1 is provided with oscillation feed gear 2, contact pin apparatus 3, the discharging opening of oscillation feed gear 2 is connected with the charging aperture of contact pin apparatus 3 by feed pipe 4, wherein, feed pipe 4 is transparent plastic flexible pipe, and the bore of feed pipe 4 is a bit larger tham the diameter of the pin 7 of needs transmission, make pin 7 fall into feed pipe 4 by root, in feed pipe 4, arrange headtotail, continuously, rapidly pin 7 is delivered to contact pin apparatus 3, and the movement of contact pin apparatus 3 can not affect the feeding of feed pipe 4.
Contact pin apparatus 3 comprises pin block 31, inserting needle cylinder 32, send pin cylinder 33, thimble cylinder 34, pin mouth 35, descending cylinder 36, descending line slideway 37.Specifically, pin block 31 is " L " type, and inserting needle cylinder 32 is installed on a side (a lower side) of pin block 31, and the top of inserting needle cylinder 32 is the charging aperture of contact pin apparatus 3, and the pin 7 that feed pipe 4 is brought can enter the top of inserting needle cylinder 32.In one side of above-mentioned pin block 31, offer the needle passageway 311 that falls of vertical direction, the bore of the needle passageway 311 that falls is also a bit larger tham the diameter of the pin 7 of needs transmission, and pin 7 can be fallen into by root.The bottom of pin block 31 offers the feeding channel 312 of horizontal direction, the bottom of inserting needle cylinder 32 is communicated with a side of feeding channel 312 by the needle passageway 311 that falls, and the pin that the top by inserting needle cylinder 32 is entered can pass through needle passageway 311 and fall into feeding channel 312 by root.In feeding channel 312, be provided with for the feedblock from a thruster to opposite side 38 by pin 7, feedblock 38 with send pin cylinder 33 to be in transmission connection, send pin cylinder 33 can drive feedblock 38, the pin 7 that the needle passageway 311 that falls is fallen, by a thruster of feeding channel 312 to opposite side, for pin mouth 35 provides pin 7.In the opposite side of pin block 31, offer the thimble passage 313 of vertical direction, thimble passage 313 is communicated with the opposite side of feeding channel 312, and feedblock 38 pushes through next pin 7, is just positioned at the below of thimble passage 313.Pin mouth 35 is installed on the bottom of pin block 31, pin mouth 35 be positioned at thimble passage 313 under, and pin mouth 35 is communicated with feeding channel 312, the pin 7 that feedblock 38 is pushed through come, just can fall in pin mouth 35.In thimble passage 313, be provided with the charging ram 39 that depresses to pin mouth 35 for feedblock 38 being pushed through to the pin 7 coming, charging ram 39 is in transmission connection with thimble cylinder 34, and, when charging ram 39 is not depressed, pin mouth 35 is closed, and pin 7 is stayed in pin mouth 35; When pin feedblock 38 being pushed through at charging ram 39 is depressed, pin mouth 35 is opened, thereby pin mouth 35 plays auxiliary effect of depressing direction, make pin 7 in pressing down process, can offset direction, pin, when depressing through pin mouth 35, can insert the Kong Weizhong of the transformer framework 8 of below exactly.Pin block 31 is slidably mounted on frame 1 by descending line slideway 37, pin block 31 is in transmission connection with descending cylinder 36, make descending cylinder 36 can drive pin block 31 to decline or rise along descending line slideway 37, when pin block 31 declines, for carrying out contact pin action, when pin block 31 rises, for resetting.
Feedblock 38 offers into pin hole 381, enter pin hole 381 when a side of feeding channel 312, be positioned at needle passageway 311 under (as shown in Figure 5), enter pin hole 381 when the opposite side of feeding channel 312, be positioned at thimble passage 313 under, the aperture that enters pin hole 381 is also a bit larger tham the diameter of pin 7, make just can hold a pin into pin hole 381, so the each lateral movement by feeding channel 312 of feedblock 38 is to opposite side, a pin that just needle passageway 311 that falls can be fallen is delivered to the below of thimble passage 313, realizes and send accurately pin function.
Pin mouth 35 comprises main body 351, switch folder 352, the bottom of pin block 31 is fixed at the top of main body 351, switch folder 352 offers pin-and-hole 353, make switch folder 352 by latch, be installed on the bottom of main body 351, and the both sides of switch folder 352 offer spring eye 354, in spring eye 354, be provided with for control switch folder 352 springs that open or close.Switch folder 352 is by the driving of transformer framework automatic needle inserting machine, and when switch folder 352 is driven by external force and while compressing, spring is compressed, and switch folder 352 is opened, pin mouth 35 is open mode (as shown in Figure 7); Otherwise when external force is cancelled, spring, because elastic force is replied, closes switch folder 352, pin mouth 35 is closed condition (as shown in Figure 6).
In the present embodiment, inserting needle cylinder 32, send pin cylinder 33, thimble cylinder 34, pin mouth 35, feedblock 38, charging ram 39 to be two, be arranged at pin block 31 before and after forming the Liang Tao contact pin ,Qie Liangtao of mechanism contact pin mechanism.Like this, can be applied to need the transformer framework 8 of two socket pins.And, said structure, being especially applicable to two socket pins is staggered transformer framework 8, the work because Liang Tao contact pin mechanism can interlock, like this, only needs transverse shifting pin block 31.In like manner, according to the contact pin needs of need of production or transformer framework 8, Duo Tao contact pin mechanism also can be set, or a plurality of contact pin apparatus 3 are set.
Frame 1 is also provided with servomotor 11, for controlling the straight line module 12 of contact pin apparatus 3 transverse shiftings, contact pin apparatus 3 is in transmission connection by straight line module 12 and servomotor 11, make servomotor 11 drive whole contact pin apparatus 3 transverse shiftings by straight line module 12, that is driving pin block 31 transverse shiftings, with the position, hole of corresponding transformer framework 8 diverse locations, carry out contact pin.
Frame 1 is also provided with product fixation plate 5, the clamping cylinder 13 for driving product fixation plate 5 to clamp or unclamp for stationary transformer skeleton 8, product fixation plate 5 is in transmission connection with clamping cylinder 13, makes clamping cylinder 13 can drive product fixation plate 5 clamp transformer framework 8 or unclamp transformer framework 8.And product fixation plate 5 is positioned at the below of contact pin apparatus 3, so that contact pin.Frame 1 is also provided with the positioning cylinder 14 for driving product fixation plate 5 to vertically move, and product fixation plate 5 is in transmission connection with positioning cylinder 14, makes positioning cylinder 14 can drive product fixation plate 5 to move to the below of pin mouth 35.Thereby the combination of servomotor 11, positioning cylinder 14 and descending cylinder 36, the three-dimensional that can corresponding realize X, Y, Z moves, to meet the difference location needs of contact pin apparatus 3.
Oscillation feed gear 2 involving vibrations dishes 21, vibrating disk shelf 22, vibrating disk 21 is installed on frame 1 by vibrating disk shelf 22, the pin 7 that vibrating disk 21 can transmit needs, vibrate for tail head-up down, then pin 7 is sent in feed pipe 4 by root.Vibration feeding technology, belongs to prior art, repeats no more herein.
Frame 1 is also provided with for carrying the machine bench 6 of each device, and the below of machine bench 6 is provided with electronic box 15, and the bottom of electronic box 15 is provided with castor 16, and castor 16 can be universal wheel; Frame 1 is provided with display screen 17, electromagnetically operated valve group 18, with the operating state by display screen 17 display devices etc.
The specific works principle of the utility model transformer framework automatic needle inserting machine: after start, will need the transformer framework 8 of contact pin to be positioned over product fixation plate 5; Then, by clamping cylinder 13, drive product fixation plates 5 to clamp transformer frameworks 8, then drive product fixation plates 5 to move to desired location by positioning cylinder 14, make transformer framework 8 need first position, hole of contact pin be positioned at pin mouth 35 under; Simultaneously, oscillation feed gear 2 is contact pin apparatus 3 feedings by feed pipe 4, make the pin 7 that feed pipe 4 is sent fall into inserting needle cylinder 32 by root, what pin in inserting needle cylinder 32 7 fell into feedblock 38 through falling needle passageway 311 enters pin hole 381, again by send pin cylinder 33 drive feedblocks 38 by pin 7 deliver to thimble passage 313 under, and fall in pin mouth 35; Now, thimble cylinder 34 drives charging rams 39 that the pin in pin mouth 35 7 is depressed, and with hour hands mouth 35, opens, and making pin 7 in pin mouth 35 be headed into above-mentioned transformer framework 8 needs first position, hole of contact pin; Then, charging ram 39 resets, and pin mouth 35 is closed; Then, servomotor 11 drives whole contact pin apparatus 3 to laterally move to the position, hole that next transformer framework 8 needs contact pin by straight line module 12, according to above-mentioned steps, contact pin is carried out in position, next hole, so repeat, until complete whole contact pin needs of a transformer framework 8; Now, positioning cylinder 14 drives product fixation plate 5 to reset, clamping cylinder 13 drives product fixation plate 5 to unclamp the transformer framework 8 that completes contact pin, can manually take out the transformer framework 8 that completes contact pin, straight line module 12 is got back to original position simultaneously, then just can carry out the contact pin that the next one needs the transformer framework 8 of contact pin.
Therefore, the utility model transformer framework automatic needle inserting machine, in conjunction with electric control, can realize the automatic needle inserting of transformer framework 8, enhances productivity, and guarantees that contact pin is accurate.
Finally should be noted that; above embodiment is only in order to illustrate the technical solution of the utility model; but not restriction to the utility model protection range; although the utility model has been done to explain with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; the technical solution of the utility model is modified or is equal to replacement, all belong to protection range of the present utility model.