CN104517717B - A kind of highly effective transformer iron core sheet inserting machine - Google Patents
A kind of highly effective transformer iron core sheet inserting machine Download PDFInfo
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- CN104517717B CN104517717B CN201410824582.5A CN201410824582A CN104517717B CN 104517717 B CN104517717 B CN 104517717B CN 201410824582 A CN201410824582 A CN 201410824582A CN 104517717 B CN104517717 B CN 104517717B
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- cylinder
- transformer
- iron core
- core sheet
- upper rail
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Abstract
The present invention provides a kind of highly effective transformer iron core sheet inserting machine, including misplace up and down stacked upper rail and lower guideway, for stacking the discharging groove of lamination, horizontally disposed first cylinder and the second cylinder, the piston rod front end of the first cylinder connects expeller, the piston rod front end of the second cylinder connects the discharging frame for placing transformer wire bag, the side of described upper and lower rails is provided with electrical appliance kit, and this electrical appliance kit is provided with limit switch.The present invention utilizes cylinder driving transformer line bag and the iron core respectively of both sides, iron core sheet inserting operation is completed on stacked guide rail misplacing up and down, and use limit switch automatically to trigger cylinder to complete reciprocating action, use this device can improve efficiency and the precision of transformer core inserted sheet operation, do not have human error and the product quality defect that causes.
Description
Technical field
The iron core that the present invention relates to transformer manufactures equipment technical field, specifically a kind of highly effective transformer iron core sheet inserting
Machine.
Background technology
Currently known transformer plug-in sheet machine many employings manual pulley drives pusher, needs workman to have suitable operating experience,
Human error or the highest problem of performance accuracy easily occur, thus cause lamination to stack defective tightness, affect iron core quality,
And manual pulley operates and wastes time and energy, production efficiency is low.
Summary of the invention
The present invention provides a kind of highly effective transformer iron core sheet inserting machine, has higher performance accuracy, improves production efficiency.
For solving above-mentioned technical problem, the present invention adopts the following technical scheme that
A kind of highly effective transformer iron core sheet inserting machine, including stacked upper rail and the lower guideway of misplacing up and down, described upper rail
Front end be vertically installed with the discharging groove for stacking lamination, the end of upper rail is fixed with is horizontally disposed with by cylinder frame one
The first cylinder, the piston rod front end of this first cylinder connects expeller, and this expeller can along upper rail translation, and be released
Lamination in hopper；The end of described lower guideway is fixed with horizontally disposed second cylinder by cylinder frame two, this second gas
The piston rod front end of cylinder connects the discharging frame for placing transformer wire bag, and this discharging frame can be along lower guideway translation, and can be by
Transformer wire bag is delivered to discharging groove side and is pressed close to lamination, and described cylinder frame two is provided with activate switch；Described upper and lower rails
Side be provided with electrical appliance kit, this electrical appliance kit is provided with limit switch, be provided with in this electrical appliance kit be respectively used to control described
The magnetic valve one of the first cylinder and the second cylinder stroke and magnetic valve two, this magnetic valve one electrically connects with described limit switch, electricity
Magnet valve two electrically connects with described activate switch.
Further, described discharging groove includes two vertical baffles being oppositely arranged, and this vertical baffle is along upper rail direction
Both sides be respectively arranged with lead.
It is formed with discharging opening between lower end and the both sides vertical baffle of the described lead in the second cylinder side.
Further, the front end face of described discharging frame is provided with projection, and this projection is suitable with the mesopore of transformer wire bag.
The bottom surface of described projection and the upper surface flush of described upper rail.
Preferably, described limit switch is contact-making switch.
From above technical scheme, the present invention utilizes cylinder driving transformer line bag and the iron core respectively of both sides, upper
Complete iron core sheet inserting operation on the guide rail that lower dislocation is stacked, and use limit switch automatically to trigger cylinder to complete reciprocating action, adopt
Efficiency and the precision of transformer core inserted sheet operation can be improved with this device, do not have human error and the product matter that causes
Amount defect.
Accompanying drawing explanation
Fig. 1 is the structural representation of highly effective transformer iron core sheet inserting machine of the present invention.
In figure: 100--upper rail 200--lower guideway
300--discharging groove 400--the first cylinder
500--the second cylinder 600--activate switch
700--electrical appliance kit 800--limit switch
110--cylinder frame one 210--cylinder frame two
310--vertical baffle 320--lead
410--expeller 510--discharging frame
511--projection
Detailed description of the invention
A kind of preferred embodiment of 1 couple of present invention is described in detail below in conjunction with the accompanying drawings.
The present invention provides a kind of and lamination is stacked into iron core and iron core is plugged on the plug-in sheet machine in transformer wire bag, bag
Include upper rail 100, lower guideway 200, discharging groove the 300, first cylinder the 400, second cylinder 500, activate switch 600, electrical appliance kit 700
And limit switch 800.
Described upper and lower rails two end is fixed by cylinder frame 1 and cylinder frame 2 210 level respectively, upper and lower rails
Two front ends misplace stacked up and down.Described first cylinder is horizontally set on cylinder frame one, and the piston rod front end of the first cylinder connects
Having the expeller 410 for driving transformer iron core, this expeller can be along upper rail translation, and described second cylinder is horizontally set on
On cylinder frame two, the piston rod front end of the second cylinder connects the discharging frame 510 for placing transformer wire bag, this discharging frame energy
Along lower guideway translation.
Described discharging groove 300 is vertically set on the front end of upper rail, is used for stacking transformer iron-core piece, and this discharging groove includes
Two vertical baffles 310 being oppositely arranged, this vertical baffle is respectively arranged with lead 320 along the both sides in upper rail direction, this
In embodiment, two vertical baffles are bolted altogether and are provided with four leads, four leads and two vertical baffles it
Between form one and stacked be vertically directed groove for being guided by lamination, lead plays guide and limit effect, it is to avoid lamination
Stacking defective tightness.
Described expeller along upper rail translation under the drive of the first cylinder, and can release the iron core in discharging groove bottom
Sheet, the spacing between two leads of the first cylinder side is consistent with the front end face width of expeller, expeller front end
The core dimensions of the height in face grafting as required requires to be set, and is positioned under two leads of the second cylinder side
End then and is formed with the discharging opening for releasing lamination, the width of this discharging opening and height and needs between the vertical baffle of both sides
The transformer core size of grafting is suitable, and in the present embodiment, transformer core model uses EI48, and its width is fixed, iron core
Highly change, can will be located in offering on two leads of the second cylinder side the adjustment hole of multiple differing heights, according to
The iron core height being actually needed grafting carries out coarse adjustment to discharging opening, and the adjustment hole on this lead can be designed to vertical U-shaped
Hole, can be finely adjusted discharging opening by U-shaped hole, and then reaches high-precision requirement.
Transformer wire bag along lower guideway translation under the drive of the second cylinder, and can be delivered to discharging groove by described discharging frame
Lamination is pressed close in side, and the front end face of described discharging frame is provided with projection 511, and the mesopore of this projection and transformer wire bag is fitted mutually
Join.The bottom surface of described projection and the upper surface flush of described upper rail, this line-transect bag is the most relative with iron core, it is ensured that inserted sheet
The precision of operation.Described projection is fixed by the intermediate plate of both sides, and intermediate plate spacing is adjustable, and therefore projection can be according to different chis
Very little line bag is replaced.
Described electrical appliance kit 700 is arranged on the side of upper and lower rails, is provided with and is respectively used to control described in this electrical appliance kit
The magnetic valve one of one cylinder and the second cylinder stroke and magnetic valve two, the triggering signal of magnetic valve one and magnetic valve two is respectively by limiting
Bit switch 800 and activate switch 600 control.In this enforcement, operating personnel for convenience, activate switch is arranged on cylinder frame two
Top, limit switch is arranged on electrical appliance kit, and limit switch is preferably a kind of contact-making switch, in order to improve homework precision, permissible
Contact-making switch is arranged on electrical appliance kit at relative to described lower guideway front position.
The operation principle of the present invention is described as follows:
First will fill up lamination in discharging groove, transformer wire bag is connected on the projection of discharging frame by operating personnel, and
Being placed upward by wire harness, press the activate switch on cylinder frame two, magnetic valve two must electrically activate the second cylinder action, discharging frame band
Moving-wire bag presses close to be positioned at the lamination of bottom discharging opening along lower guideway translation to discharging groove side, is positioned at the limit on electrical appliance kit herein
Bit switch is by discharging frame extruding Guan Bi, and magnetic valve one must electrically activate the first cylinder action, and expeller is along upper rail translation, and will fall
Lamination in hopper bottom is released from discharging opening so that iron core just snaps in line bag, and now operating personnel decontrol startup and open
Closing, the first cylinder and the second cylinder reset simultaneously, in order to improve security and operating efficiency, connect and have the first of expeller
The reciprocating speed of cylinder, the impulsive force of formation is the biggest, can be inserted in line bag by iron core closely, and be responsible for conveying
The reciprocating running speed of the second cylinder of line bag is slower, it is ensured that the security of operating personnel and avoiding due to speed
And the faults such as the card occurred, supporting spring, striker, improve product quality, rate of reducing the number of rejects and seconds.
The above embodiment is only to be described the preferred embodiment of the present invention, the not model to the present invention
Enclose and be defined, on the premise of designing spirit without departing from the present invention, the those of ordinary skill in the art technical side to the present invention
Various deformation that case is made and improvement, all should fall in the protection domain that claims of the present invention determines.
Claims (6)
1. an iron core sheet inserter for transformer, it is characterised in that include upper rail (100) and the lower guideway misplacing stacked up and down
(200), the front end of described upper rail is vertically installed with the discharging groove (300) for stacking lamination, and the end of upper rail passes through
Cylinder frame one (110) is fixed with horizontally disposed first cylinder (400), and the piston rod front end of this first cylinder connects expeller
(410), this expeller along upper rail translation, and can release the lamination in discharging groove；The end of described lower guideway passes through cylinder
Frame two (210) is fixed with horizontally disposed second cylinder (500), and the piston rod front end of this second cylinder connects to be had for placing change
The discharging frame (510) of depressor line bag, transformer wire bag along lower guideway translation, and can be delivered to discharging groove side patch by this discharging frame
Nearly lamination, described cylinder frame two is provided with activate switch (600)；The side of described upper and lower rails is provided with electrical appliance kit
(700), this electrical appliance kit is provided with limit switch (800), is provided with in this electrical appliance kit and is respectively used to control described first cylinder
With magnetic valve one and the magnetic valve two of the second cylinder stroke, this magnetic valve one electrically connects with described limit switch, magnetic valve two with
Described activate switch electrically connects.
Iron core sheet inserter for transformer the most according to claim 1, it is characterised in that described discharging groove (300) includes relatively
Two vertical baffles (310) arranged, this vertical baffle is respectively arranged with lead (320) along the both sides in upper rail direction.
Iron core sheet inserter for transformer the most according to claim 2, it is characterised in that be positioned at described in the second cylinder side and lead
It is formed with discharging opening between the lower end of post and both sides vertical baffle.
Iron core sheet inserter for transformer the most according to claim 1, it is characterised in that the front end face of described discharging frame (510)
Being provided with projection (511), this projection is suitable with the mesopore of transformer wire bag.
Iron core sheet inserter for transformer the most according to claim 4, it is characterised in that the bottom surface of described projection (511) with
The upper surface flush of described upper rail.
Iron core sheet inserter for transformer the most according to claim 1, it is characterised in that described limit switch (800) is contact
Switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410824582.5A CN104517717B (en) | 2014-12-26 | 2014-12-26 | A kind of highly effective transformer iron core sheet inserting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410824582.5A CN104517717B (en) | 2014-12-26 | 2014-12-26 | A kind of highly effective transformer iron core sheet inserting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104517717A CN104517717A (en) | 2015-04-15 |
| CN104517717B true CN104517717B (en) | 2016-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410824582.5A Active CN104517717B (en) | 2014-12-26 | 2014-12-26 | A kind of highly effective transformer iron core sheet inserting machine |
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| Country | Link |
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| CN (1) | CN104517717B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106887320B (en) * | 2017-04-20 | 2018-04-03 | 安徽预立兴川机器人技术股份有限公司 | One kind is used for transformer device magnetic core self-feeding inserting mechanism |
| CN113421759B (en) * | 2021-06-07 | 2023-01-24 | 合肥市菲力克斯电子科技有限公司 | Packaging device for electronic transformer production |
| CN114864258A (en) * | 2022-03-31 | 2022-08-05 | 嘉兴清水电子有限公司 | Automatic iron core inserting machine and using method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103187166A (en) * | 2013-05-16 | 2013-07-03 | 上海川巨自动化设备有限公司 | E-type siliconized plate automatic illustration machine for inductance ballast transformer |
| CN203218103U (en) * | 2013-04-15 | 2013-09-25 | 叶孟淼 | Iron core sheet inserting machine |
| CN103559998A (en) * | 2013-10-29 | 2014-02-05 | 东莞市大忠电子有限公司 | Sheet inserting machine applied to inductor |
| CN204360920U (en) * | 2014-12-26 | 2015-05-27 | 合肥齐兴电器有限责任公司 | A kind of highly effective transformer iron core sheet inserting machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2967049B2 (en) * | 1996-06-13 | 1999-10-25 | 依田電機産業株式会社 | Core assembly device |
| JPH10241978A (en) * | 1997-02-25 | 1998-09-11 | Toshiba Fa Syst Eng Kk | Apparatus and method for assembling wound core type induction equipment |
-
2014
- 2014-12-26 CN CN201410824582.5A patent/CN104517717B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203218103U (en) * | 2013-04-15 | 2013-09-25 | 叶孟淼 | Iron core sheet inserting machine |
| CN103187166A (en) * | 2013-05-16 | 2013-07-03 | 上海川巨自动化设备有限公司 | E-type siliconized plate automatic illustration machine for inductance ballast transformer |
| CN103559998A (en) * | 2013-10-29 | 2014-02-05 | 东莞市大忠电子有限公司 | Sheet inserting machine applied to inductor |
| CN204360920U (en) * | 2014-12-26 | 2015-05-27 | 合肥齐兴电器有限责任公司 | A kind of highly effective transformer iron core sheet inserting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104517717A (en) | 2015-04-15 |
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