CN203380707U - Ultrasonic vibration detecting device - Google Patents

Ultrasonic vibration detecting device Download PDF

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Publication number
CN203380707U
CN203380707U CN201320365361.7U CN201320365361U CN203380707U CN 203380707 U CN203380707 U CN 203380707U CN 201320365361 U CN201320365361 U CN 201320365361U CN 203380707 U CN203380707 U CN 203380707U
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CN
China
Prior art keywords
ultrasonic
ultrasonic vibration
linear hall
hall element
coil
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320365361.7U
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Chinese (zh)
Inventor
李淑娟
崔丹
杜思明
刘永
赵智渊
李言
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Xian University of Technology
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Xian University of Technology
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Priority to CN201320365361.7U priority Critical patent/CN203380707U/en
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Anticipated expiration legal-status Critical
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Abstract

The utility model discloses an ultrasonic vibration detecting device comprising a gradient magnetic field system and two linear Hall elements. The linear Hall elements are connected to a same oscilloscope. By the arrangement of the linear Hall elements, displacement signals are converted into electrical signals for testing, and a working state of an ultrasonic vibration system can be studied during ultrasonic composite processing, so that a basis is provided for the purpose that the ultrasonic vibration system is in the best working state during the process of ultrasonic processing or replacing of ultrasonic processing tools, and the problem that working performance of the ultrasonic tools cannot be detected in real time in the prior art is solved.

Description

A kind of ultrasonic vibration checkout gear
Technical field
The utility model belongs to the ULTRASONIC COMPLEX processing technique field, relates to a kind of ultrasonic vibration checkout gear.
Background technology
Various hard brittle materials and hard crisp composite are difficult to be processed by conventional method, and the ULTRASONIC COMPLEX process technology is having significant effect aspect these materials of processing.Ultrasonic machining starts from nineteen twenty-seven, in decades, the Ultrasonic machining technology development rapidly, the ULTRASONIC COMPLEX process technology has obtained studying widely and applying, especially in the difficult-to-machine material field, solve many critical technological problemses, as glass, pottery, quartz and silicon etc., all obtained good processing effect.But, due to the high hardness of hard brittle material, in process, diamond cutter is easy to wear, so make detachable by ultrasonic transformer and tool design.Instrument is the load of ultrasonic transformer, and its physical dimension, quality size and the quality be connected with ultrasonic transformer, all have a significant impact ultrasonic vibration resonant frequency and ultrasonic wave processing characteristics.Adopt detachable, although can rapid tool change, loosening tool may appear, cause the problems such as energy loss.Therefore, detect ultrasonic vibration in process and become quite important.So, want to prove that by this patent the dismounting of cutter and wearing and tearing meeting impact the ultrasonic vibration resonant frequency, and, by readjusting the resonant frequency of ultrasonic wave acoustical generator, allow ultrasonic vibration system in optimum Working.Thus, just can detect the duty of ultrasonic vibration system in the ULTRASONIC COMPLEX process, for ULTRASONIC COMPLEX processing provides device for detecting performance.
The utility model content
The purpose of this utility model is to provide a kind of ultrasonic vibration checkout gear, can't detect in real time the problem of ultrasonic tool service behaviour to solve prior art.
The technical scheme that the utility model adopts is, a kind of ultrasonic vibration checkout gear, comprise gradient magnetic system and two linear hall elements, and each linear hall element all is connected to same oscillograph 5.
Characteristics of the present utility model also are,
The gradient magnetic system comprises gradient waveform generator, and gradient waveform generator is connected with coil by gradient amplifier, and described coil is fixedly installed on mount pad.
Linear hall element is positioned at coil inside.
Two linear hall elements are connected with oscillograph by differential amplifier circuit.
The beneficial effects of the utility model are, setting by linear hall element, displacement signal is transformed into to the signal of telecommunication to be measured, can study the duty of the ultrasonic vibration system in the ULTRASONIC COMPLEX process, after realizing making in the Ultrasonic machining process or changing cutter, make ultrasonic vibration system provide foundation in optimum Working; In addition, this novel research that can be applied to a set of ultrasonic vibration system resonant frequency.
The accompanying drawing explanation
Fig. 1 is the structural representation of a kind of ultrasonic vibration checkout gear of the utility model;
Fig. 2 is the use schematic diagram of a kind of ultrasonic vibration checkout gear of the utility model;
Fig. 3 is the Hall element linear work district schematic diagram of a kind of ultrasonic vibration checkout gear of the utility model.
In figure, 1 mount pad, 2. linear hall element, 3. Ultrasonic machining instrument, 4. coil, 5. oscillograph.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is elaborated.
The utility model provides a kind of ultrasonic vibration checkout gear, and as shown in Figure 1, a kind of ultrasonic vibration checkout gear, comprise gradient magnetic system and two linear hall elements 2, and each linear hall element 2 all is connected to same oscillograph 5.Wherein, the gradient magnetic system comprises gradient waveform generator, and gradient waveform generator is connected with coil 4 by gradient amplifier, and coil 4 is fixedly installed on mount pad 1; Linear hall element 2 is positioned at coil 4 inside; Each linear hall element 2 is connected with oscillograph 5 by differential amplifier circuit.
Gradient waveform generator produces gradient waveform, after gradient amplifier amplifies, passes into coil 4, produces the required gradient magnetic of experiment.Coil 4 is independent of Ultrasonic machining instrument 3 and ultrasonic system, linear hall element 2 is attached on ultrasonic processing tool 3 to the direction that the direction of vibration of ultrasonic processing tool 3 changes perpendicular to gradient magnetic magnetic induction intensity.
Coil 4 is arranged on mount pad 1, Ultrasonic machining instrument 3 is placed in coil 4, a pair of linear hall element 2 symmetries are fixed on Ultrasonic machining instrument 3, the voltage-phase that a pair of linear hall element 2 produces is contrary, after differential amplifier circuit amplifies, device sensitivity is improved greatly, when Ultrasonic machining instrument 3 is done ultrasonic vibration in coil 4, linear hall element 2 is done ultrasonic vibration with Ultrasonic machining instrument 3, the frequency of the Hall voltage of linear hall element 2 two ends outputs and the vibration regularity that amplitude has reflected Ultrasonic machining instrument 3.
During use, as shown in Figure 2, supersonic generator produces high frequency voltage, through transducer, high-frequency voltage signal is converted to high-frequency mechanical vibration, again through ultrasonic transformer by the mechanical oscillation Amplitude amplification, put on Ultrasonic machining instrument 3, machining tool 3 is placed in coil 4, be symmetrical arranged a pair of linear hall element 2 on Ultrasonic machining instrument 3.Change the vibration frequency of Ultrasonic machining instrument 3 in Fig. 2 by adjusting the supersonic generator frequency, ultrasonic processing tool 3 drives a pair of linear hall element 2 fixed thereon and does ultrasonic vibration, the voltage that linear hall element 2 produces is through differential amplifier circuit, can guarantee that Hall element is operated in linear zone, oscillograph 5 will be input to again after voltage amplification, in oscillograph 5, the frequency of voltage and amplitude have just reflected frequency and the amplitude of Ultrasonic machining instrument 3, thus, we can adjust ultrasonic vibration system makes it in optimum Working, also can study the impact of the variation of Ultrasonic machining instrument 3 on the ultrasonic vibration system duty.
Linear hall element 2 is placed in the Hall voltage that coil 4 produces, from two inputs of differential amplifier circuit, input respectively, the voltage-phase that guarantees a pair of linear hall element 2 generations during connecting circuit is contrary, voltage signal after differential amplification is from the output output of difference channel, signal voltage after differential amplification further amplifies through follow-up amplifying circuit, and the voltage signal input oscillograph 5 that subsequent conditioning circuit amplifies can be observed.The characteristics of this differential amplifier circuit are effectively to amplify difference mode signal and suppress common-mode signal, and the effect of feedback resistance Re wherein is the drift suppressed in the triode course of work, to improve its service behaviour.
As shown in Figure 3, at operating current, be 9V, operating temperature is in 25 ° of C situations, there is a linear work district in linear hall element 2, in this zone, variation along with magnetic field intensity, Hall voltage is both sexes to be changed, be that Ultrasonic machining instrument 3 is when driving Hall elements 2 doing ultrasonic vibration in coil 4, the Hall voltage of Hall element output, the frequency of this Hall voltage and amplitude have reflected vibration frequency and the amplitude of Ultrasonic machining instrument 3 indirectly, Hall voltage after differential amplifier circuit amplifies is sent into oscillograph 5, thereby when adjusting ultrasonic frequency, amplitude variation by voltage in oscillograph 5 is the working condition of known ultrasonic vibration system.
A kind of ultrasonic vibration checkout gear of the present utility model, utilize gradient magnetic, as the magnetic field gradient G of directions X x=Δ B/ Δ x, the changes of magnetic field that Δ B/ Δ x is unit length, magnetic field intensity, and is expressed as along with distance x linear change at gradient direction: B (x)=B 0+ G xx.So, when Hall element vibrates in gradient magnetic, be conducive to improve the precision detected; Utilize the linear zone of Hall element work, the Hall voltage of output is conducive to the service behaviour of reflected ultrasonic wave machining tool accurately; Utilize differential amplifier circuit, be conducive to suppress the interference in testing process, and improve the accuracy detected.
The utility model is by the setting of linear hall element 2, displacement signal is transformed into to the signal of telecommunication to be measured, in experimentation or while changing Ultrasonic machining instrument 3, detect the performance of ultrasonic vibration system, to obtain in the ultrasonic vibration compound processing course, make the purpose of ultrasonic vibration system under best operating condition; Can study the duty of the ultrasonic vibration system in the ULTRASONIC COMPLEX process, for realizing making in the Ultrasonic machining process or, after changing Ultrasonic machining instrument 3, making ultrasonic vibration system provide foundation in optimum Working; This novel research that can be applied to a set of ultrasonic vibration system resonant frequency simultaneously, solved the problem that prior art can't detect the supersonic generator performance in real time.

Claims (4)

1. a ultrasonic vibration checkout gear, is characterized in that, comprises gradient magnetic system and two linear hall elements (2), and each linear hall element (2) all is connected to same oscillograph (5).
2. a kind of ultrasonic vibration checkout gear as claimed in claim 1, it is characterized in that, described gradient magnetic system comprises gradient waveform generator, and gradient waveform generator is connected with coil (4) by gradient amplifier, and described coil (4) is fixedly installed on mount pad (1).
3. a kind of ultrasonic vibration checkout gear as claimed in claim 2, is characterized in that, described linear hall element (2) is positioned at coil (4) inside.
4. a kind of ultrasonic vibration checkout gear as claimed any one in claims 1 to 3, is characterized in that, described two linear hall elements (2) are connected with oscillograph (5) by differential amplifier circuit.
CN201320365361.7U 2013-06-24 2013-06-24 Ultrasonic vibration detecting device Expired - Fee Related CN203380707U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320365361.7U CN203380707U (en) 2013-06-24 2013-06-24 Ultrasonic vibration detecting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320365361.7U CN203380707U (en) 2013-06-24 2013-06-24 Ultrasonic vibration detecting device

Publications (1)

Publication Number Publication Date
CN203380707U true CN203380707U (en) 2014-01-08

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CN201320365361.7U Expired - Fee Related CN203380707U (en) 2013-06-24 2013-06-24 Ultrasonic vibration detecting device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114888637A (en) * 2022-05-18 2022-08-12 北京航空航天大学 Device and method for measuring amplitude of ultrasonic cutter under load condition
WO2023005559A1 (en) * 2021-07-28 2023-02-02 青岛海尔电冰箱有限公司 Refrigerator, and fault monitoring method for ultrasonic-assisted processing apparatus thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023005559A1 (en) * 2021-07-28 2023-02-02 青岛海尔电冰箱有限公司 Refrigerator, and fault monitoring method for ultrasonic-assisted processing apparatus thereof
CN114888637A (en) * 2022-05-18 2022-08-12 北京航空航天大学 Device and method for measuring amplitude of ultrasonic cutter under load condition

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140108

Termination date: 20160624

CF01 Termination of patent right due to non-payment of annual fee