CN203371593U - Automatic lampshade producing device - Google Patents
Automatic lampshade producing device Download PDFInfo
- Publication number
- CN203371593U CN203371593U CN201320121614.6U CN201320121614U CN203371593U CN 203371593 U CN203371593 U CN 203371593U CN 201320121614 U CN201320121614 U CN 201320121614U CN 203371593 U CN203371593 U CN 203371593U
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- foam
- chain
- film
- product
- punching
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Abstract
Provided is an automatic lampshade producing device, comprising a film conveying and cutting part, a foam cutting and conveying part, a foam punching part, a product heat-sealing part and a product shaping part. When the automatic lampshade producing device works, material feeding is conducted simultaneously by a chain and a conveyer belt. Punching, heat sealing and cutting molding are integrated, and two materials (film and foam) can be fed from different directions. With cooperation of different parts, the automatic producing process from raw materials feeding to finished products forming can be completed. Compared with the prior art, the automatic lampshade producing device is advantageous in that manual producing is replaced; work efficiency is greatly improved; labor cost is saved; pollution due to manual producing can be prevented; product quality can be ensured.
Description
Technical field
The utility model relates to a kind of Full-automatic lamp the making apparatus of cover, belongs to the plant equipment field.
Background technology
With in anti-pollution product, lamp is arranged cover at hospital operating room, its primary structure comprises a slice film and a foam, film and foam heat-sealing moulding, but prior art is produced lamp cover, is all to rely on manual single making, its shortcoming has: 1, production efficiency is low, and speed is slow; 2, make by hand unhygienic, easy polluted product; 3, labour cost is expensive, and cost is high; 4, making product quality by hand can't guarantee, percent defective is high.
The utility model content
The purpose of this utility model is in order to address the above problem, and provides a kind of and has entered into finished product out from products material, adopts machine automatization to make fully, production efficiency is high, and percent defective is low, and cost is economized, avoid manual pollution, guarantee that the Full-automatic lamp of product quality is the making apparatus of cover.
For achieving the above object, the utility model provides following technical scheme:
Full-automatic lamp is the making apparatus of cover, it is characterized in that: comprise that rack-mounted film conveying cuts part, foam cuts transport portion, foam punching part, product heat seal lands and product integer part, described film is carried to cut and is partly comprised rack-mounted thin-film unreeling wheel, film feed wheel and film slitting device, the film feed wheel is driven by power, described film slitting device comprises the film slitting support, in the film slitting support, cutting tool is installed, length control device, cut conveyer belt and clip or conveyer belt or chain, cutting tool cuts by cutting the cylinder drive, clip is delivered to the product heat seal lands by the film cut, described foam cuts transport portion and comprises foam storage rack and foam transportation sprocket, and the foam chain is installed on the foam transportation sprocket, and chain drives operation by power, is equipped with the chain folder on the foam chain, and chain is clamped foam and delivered to foam punching part, described foam punching partly comprises the punching support, is equipped with upper punch and low punch on the punching support, and upper punch connects the punching cylinder, and after the foam punching completes, continuation drives the chain folder by the foam chain foam is delivered to the product heat seal lands, described product heat seal lands comprises the heat-sealing support, push rod, top board are installed and are headed into sensor on the heat-sealing support, push rod is driven by the push rod cylinder, the push rod top is equipped with the heat-sealing die head, having heaters in the heat-sealing die head, the heat-sealing die head matches with top board, and top board connects air cylinder, seal rear continuation and has pressed from both sides the product that will seal moulding by foam chain drive chain and deliver to product integer part, described product integer partly comprises integer air blowing support and concora crush support, be equipped with outer round cutting-off tool and inflatable mouth on integer air blowing support, on the concora crush support, flat clamp is installed, outer round cutting-off tool is driven circle product external is cut by the cutting knife cylinder, by blowing afloat mouth, the punching inner circle of product is blown film is expanded simultaneously, the flat clamp then driven by the concora crush cylinder has flattened production by film.
The utility model discloses a kind of Full-automatic lamp the making apparatus of cover, during work, at first cutting part by the film conveying delivers to film on the film slitting support, clip is clamped film, then by cutting conveyer belt, drive, length control device is controlled the delivered length of film, finally by cutting cylinder, drives cutting tool by the film slitting moulding, and then clip continues to deliver to the product heat seal lands with the film cut.Simultaneously, foam cuts transport portion and foam is delivered on the chain folder of foam chain, and driven by chain, foam is delivered to foam punching part, now punching cylinder operation, the drive upper punch presses down with low punch and coordinates, punching in foam, after the foam punching finishes, the foam that continuation is driven after the punching of chain folder by chain is delivered to the product heat seal lands, now, push rod cylinder drive push rod will be delivered to the regional film of heat-sealing and head in the foam hole, the degree of depth headed into is controlled by heading into sensor, then the moving heat-sealing of the upper heading tape of push rod continuation die head coordinates with top board, by film and foam heat-sealing, then continue to press from both sides the product that will seal moulding by chain drive chain and deliver to product integer part, the cutting knife cylinder operation, driving outer round cutting-off tool is cut circle product external, obtain complete product, by blowing afloat mouth, the punching inner circle of product is blown film is expanded simultaneously, then drive flat clamp by the concora crush cylinder film has been flattened to production, finally by workman or mechanical device, product is taken out and check, pack.This programme compared with the prior art, two kinds of raw materials (film and foam) enter from different directions simultaneously, adopt the feeding simultaneously of chain and conveyer belt, in conjunction with punching, seal and cut moulding etc. in one, the each several part co-ordination, complete raw material and enter into finished product fully-automatic production process out, replace the manual single making of current dependence fully, greatly enhanced productivity, saved labor cost, avoid making by hand pollution simultaneously, guarantee product quality.
Full-automatic lamp of the present utility model is the making apparatus of cover, and described clip comprises holder, axle and the formations such as upper clip or lower clamping piece, simple in structure, easy to process, and upper clip or lower clamping piece have close mechanism.Described close mechanism comprises the clip cylinder that is connected to holder one side, and the clip cylinder connects connecting rod, connecting rod shaft, and clip cylinder drivening rod seesaws, and upper clip is moved around axle, opens or closed clip.Be shaped with sharp projection on described holder, strengthen and add the power of holding.Described chain folder comprises the lower plate be arranged on chain, and bracing frame is installed on lower plate, and guide rod is set in bracing frame, install clamping plate on guide rod, between train wheel bridge and bracing frame, clamp springs being installed, matches with rack-mounted boss guide rail in the bottom of guide rod, during the chain motion, by the boss guide rail on frame by the guide rod jack-up that makes progress, open the chain folder, when the chain folder runs to the down position of boss guide rail, under the pressure-acting of clamp springs, the chain folder is closed, clamps foam.Described chain folder is monolateral installation or bilateral installation, and effect is the same.Described chain can add the drives such as photoelectric sensor by stepper motor or servomotor or common reducing motor.Described controlled-length apparatus length control device can add photoelectric sensor etc. for stepper motor or servomotor or common electric machine.The described punching support that is arranged in the low punch below is shaped with material-dropping hole, and the waste material that punching falls falls into the garbage collection container by material-dropping hole.Described cutting tool can be the various cutting tools such as serrated knife sheet or shear knife.
The accompanying drawing explanation
Fig. 1 is that the utility model Full-automatic lamp is the making apparatus structural representation of cover;
Fig. 2 is that the utility model Full-automatic lamp is the making apparatus schematic top plan view of cover;
The A that Fig. 3 is Fig. 2 is to schematic diagram;
The B that Fig. 4 is Fig. 2 is to schematic diagram;
Fig. 5 is chain clamping structure schematic diagram of the present utility model;
Fig. 6 is that chain folder of the present utility model coordinates schematic diagram with the boss guide rail;
Fig. 7 is foam punching part-structure schematic diagram of the present utility model;
Fig. 8 is clip structure schematic diagram of the present utility model;
Fig. 9 is product heat seal lands structural representation of the present utility model;
Figure 10 is product integer of the present utility model and air blowing distributed architecture schematic diagram.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present utility model is described in further detail.Following examples are used for the utility model is described, but are not used for limiting scope of the present utility model.
Shown in Fig. 1-Fig. 5, a kind of Full-automatic lamp is the making apparatus of cover, it is characterized in that: comprise that the film conveying be arranged on frame 1 cuts part, foam cuts transport portion, foam punching part, product heat seal lands and product integer part, described film is carried to cut and is partly comprised the thin-film unreeling wheel 2 be arranged on frame 1, film feed wheel 3 and film slitting device, the film feed wheel is driven by power, described film slitting device comprises film slitting support 4, cutting tool 5 is installed in the film slitting support, length control device 6, cut conveyer belt 8 and clip 9 or conveyer belt or chain, cutting tool cuts by cutting cylinder 10 drives, clip 9 is delivered to the product heat seal lands by the film cut, described foam cuts transport portion and comprises foam storage rack 11 and foam transportation sprocket 12, foam chain 13 is installed on foam transportation sprocket 12, chain 13 drives operation by power, is equipped with chain folder 14 on foam chain 13, and chain folder 14 is clamped foam and delivered to foam punching part, described foam punching partly comprises punching support 15, is equipped with upper punch 16 and low punch 17 on punching support 15, and upper punch 16 connects punching cylinder 18, and after the foam punching completes, continuation drives chain folder 14 by foam chain 13 foam is delivered to the product heat seal lands, described product heat seal lands comprises heat-sealing support 19, push rod 20, top board 25 are installed and are headed into sensor 22 on heat-sealing support 19, push rod 20 is driven by push rod cylinder 23, push rod 20 tops are equipped with heat-sealing die head 21, having heaters 26 in the heat-sealing die head, heat-sealing die head 21 matches with top board 25, and top board connects upper air cylinder 24, has sealed rear continuation and has delivered to product integer part by foam chain 13 drive chain folder 14 products that will seal moulding, described product integer partly comprises integer air blowing support 27 and concora crush support 28, be equipped with outer round cutting-off tool 29 and inflatable mouth 30 on integer air blowing support 27, flat clamp 31 is installed on concora crush support 28, outer round cutting-off tool 29 is driven circle product external is cut by cutting knife cylinder 32, blown film is expanded by the punching inner circle that blows afloat mouthful 30 pairs of products simultaneously, the flat clamp 31 then driven by concora crush cylinder 33 has flattened production by film.During work, at first cutting part by the film conveying delivers to film on the film slitting support, clip 9 is clamped film, then by cutting conveyer belt 8, drive, length control device 6 is controlled the delivered length of film, finally by cutting cylinder, drive cutting tool by the film slitting moulding, then clip 9 continues to deliver to the product heat seal lands with the film cut.Simultaneously, foam cuts transport portion and foam is delivered on the chain folder 14 of foam chain 13, and driven by chain, foam is delivered to foam punching part, now punching cylinder 18 work, drive upper punch 16 presses down with low punch 17 and coordinates, punching in foam, after the foam punching finishes, continuation drives by chain 13 foam that chains press from both sides after 14 punchings and delivers to the product heat seal lands, now, push rod cylinder 23 drive push rods 20 will be delivered to the regional film of heat-sealing and head in the foam hole, the degree of depth headed into is controlled by heading into sensor 22, then the moving heat-sealing of the upper heading tape of push rod continuation die head coordinates with top board, by film and foam heat-sealing, then continue to drive chain folder 14 products that will seal moulding by chain 13 and deliver to product integer part, the cutting knife cylinder operation, driving 29 pairs of circle product externals of outer round cutting-off tool is cut, obtain complete product, blow film is expanded by the punching inner circle that blows afloat mouthful 30 pairs of products simultaneously, then drive flat clamp 31 by concora crush cylinder 33 film has been flattened to production, finally by workman or mechanical device, product is taken out and check, pack.This programme compared with the prior art, two kinds of raw materials (film and foam) enter from different directions simultaneously, adopt the feeding simultaneously of chain and conveyer belt, in conjunction with punching, seal and cut moulding etc. in one, the each several part co-ordination, complete raw material and enter into finished product fully-automatic production process out, replace the manual single making of current dependence fully, greatly enhanced productivity, saved labor cost, avoid making by hand pollution simultaneously, guarantee product quality.Described clip 9 comprises holder 91, axle 96 and the formations such as upper clip 92 or lower clamping piece, and simple in structure, easy to process, upper clip 92 or lower clamping piece have close mechanism.Described close mechanism comprises the clip cylinder 94 that is connected to holder 91 1 sides, and clip cylinder 94 connects connecting rod 95, connecting rod 95 connecting axles 96, and clip cylinder drivening rod seesaws, and upper clip is moved around axle, opens or closed clip.Be shaped with sharp projection 93 on described holder 91, strengthen and add the power of holding.Described chain folder 14 comprises the lower plate 141 be arranged on chain 13, bracing frame 142 is installed on lower plate, guide rod 143 is set in bracing frame, install clamping plate 144 on guide rod, clamp springs 145 is installed between train wheel bridge 144 and bracing frame 142, match with rack-mounted boss guide rail 146 in the bottom of guide rod 143, during the chain motion, by the boss guide rail on frame by the guide rod jack-up that makes progress, open the chain folder, when the chain folder runs to the down position of boss guide rail, under the pressure-acting of clamp springs, the chain folder is closed, clamps foam.Described chain folder 14 can be monolateral installation or bilateral installation, and effect is the same.Described chain 13 can add the drives such as photoelectric sensor by stepper motor or servomotor or common reducing motor.Described controlled-length apparatus length control device 6 can add photoelectric sensor etc. for stepper motor or servomotor or common electric machine.The described punching support 15 that is arranged in low punch 17 belows is shaped with material-dropping hole 151, and the waste material that punching falls falls into the garbage collection container by material-dropping hole.Described cutting tool 5 can be the various cutting tools such as serrated knife sheet or shear knife.
The above is only preferred embodiment of the present utility model; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model know-why; can also make some improvement and modification, these of above-mentioned hypothesis improve and modification also should be considered as protection domain of the present utility model.
Claims (9)
1. Full-automatic lamp is the cover making apparatus, it is characterized in that: comprise that the film conveying be arranged on frame (1) cuts part, foam cuts transport portion, foam punching part, product heat seal lands and product integer part, described film is carried to cut and is partly comprised the thin-film unreeling wheel (2) be arranged on frame (1), film feed wheel (3) and film slitting device, the film feed wheel is driven by power, described film slitting device comprises film slitting support (4), cutting tool (5) is installed in the film slitting support, length control device (6), cut conveyer belt (8) and clip (9) or conveyer belt or chain, cutting tool cuts by cutting cylinder (10) drive, clip (9) is delivered to the product heat seal lands by the film cut, described foam cuts transport portion and comprises foam storage rack (11) and foam transportation sprocket (12), the upper foam chain (13) of installing of foam transportation sprocket (12), chain (13) drives operation by power, be equipped with chain folder (14) on foam chain (13), chain folder (14) is clamped foam and is delivered to foam punching part, described foam punching partly comprises punching support (15), be equipped with upper punch (16) and low punch (17) on punching support (15), upper punch (16) connects punching cylinder (18), and after the foam punching completes, continuation drives chain folder (14) by foam chain (13) foam is delivered to the product heat seal lands, described product heat seal lands comprises heat-sealing support (19), heat-sealing support (19) is upper to be installed push rod (20), top board (25) and heads into sensor (22), push rod (20) is driven by push rod cylinder (23), push rod (20) top is equipped with heat-sealing die head (21), having heaters (26) in the heat-sealing die head, heat-sealing die head (21) matches with top board (25), top board connects air cylinder (24), seal rear continuation and has driven chain by foam chain (13) and press from both sides the product that (14) will seal moulding and deliver to product integer part, described product integer partly comprises integer air blowing support (27) and concora crush support (28), be equipped with outer round cutting-off tool (29) and inflatable mouth (30) on integer air blowing support (27), the upper flat clamp (31) of installing of concora crush support (28), outer round cutting-off tool (29) is driven circle product external is cut by cutting knife cylinder (32), by blowing afloat mouthful (30), the punching inner circle of product is blown film is expanded simultaneously, the flat clamp (31) then driven by concora crush cylinder (33) has flattened production by film.
2. Full-automatic lamp according to claim 1 is the cover making apparatus, and it is characterized in that: described clip (9) comprises holder (91), axle (96) and upper clip (92) or lower clamping piece, and upper clip (92) or lower clamping piece have close mechanism.
3. Full-automatic lamp according to claim 2 is the cover making apparatus, it is characterized in that: described close mechanism comprises the clip cylinder (94) that is connected to holder (91) one sides, clip cylinder (94) connects connecting rod (95), connecting rod (95) connecting axle (96).
4. Full-automatic lamp according to claim 2, the cover making apparatus, is characterized in that: be shaped with sharp projection (93) on described holder (91).
5. Full-automatic lamp according to claim 1 is the cover making apparatus, it is characterized in that: described chain folder (14) comprises the lower plate (141) be arranged on chain (13), bracing frame (142) is installed on lower plate, guide rod (143) is set in bracing frame, install clamping plate (144) on guide rod, between train wheel bridge (144) and bracing frame (142), clamp springs (145) being installed, matches with rack-mounted boss guide rail (146) in the bottom of guide rod (143).
6. Full-automatic lamp according to claim 1, the cover making apparatus, is characterized in that: described chain folder (14) is monolateral installation or bilateral installation.
7. Full-automatic lamp according to claim 1, the cover making apparatus, is characterized in that: described chain (13) adds photoelectric sensor by stepper motor or servomotor or common reducing motor and drives.
8. Full-automatic lamp according to claim 1, the cover making apparatus, is characterized in that: described controlled-length apparatus length control device (6) adds photoelectric sensor for stepper motor or servomotor or common electric machine.
9. Full-automatic lamp according to claim 1 is the cover making apparatus, and it is characterized in that: described cutting tool (5) is sawtooth blade or shear knife.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320121614.6U CN203371593U (en) | 2013-03-15 | 2013-03-15 | Automatic lampshade producing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320121614.6U CN203371593U (en) | 2013-03-15 | 2013-03-15 | Automatic lampshade producing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203371593U true CN203371593U (en) | 2014-01-01 |
Family
ID=49834144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320121614.6U Withdrawn - After Issue CN203371593U (en) | 2013-03-15 | 2013-03-15 | Automatic lampshade producing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203371593U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103158175A (en) * | 2013-03-15 | 2013-06-19 | 安泰（嘉兴）医疗用品有限公司 | Full-automatic lamp handle cover manufacturing device |
| CN112318062A (en) * | 2020-08-28 | 2021-02-05 | 丹江口娇阳包装技术有限公司 | Production method of one-way valve |
-
2013
- 2013-03-15 CN CN201320121614.6U patent/CN203371593U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103158175A (en) * | 2013-03-15 | 2013-06-19 | 安泰（嘉兴）医疗用品有限公司 | Full-automatic lamp handle cover manufacturing device |
| CN112318062A (en) * | 2020-08-28 | 2021-02-05 | 丹江口娇阳包装技术有限公司 | Production method of one-way valve |
| CN112318062B (en) * | 2020-08-28 | 2023-08-15 | 丹江口娇阳包装技术有限公司 | Production method of one-way valve |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140101 Effective date of abandoning: 20150415 |
|
| RGAV | Abandon patent right to avoid regrant |