CN103158175A - Full-automatic lamp handle cover manufacturing device - Google Patents
Full-automatic lamp handle cover manufacturing device Download PDFInfo
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- CN103158175A CN103158175A CN2013100853404A CN201310085340A CN103158175A CN 103158175 A CN103158175 A CN 103158175A CN 2013100853404 A CN2013100853404 A CN 2013100853404A CN 201310085340 A CN201310085340 A CN 201310085340A CN 103158175 A CN103158175 A CN 103158175A
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Abstract
Provided is a full-automatic lamp handle cover manufacturing device. The full-automatic lamp handle cover manufacturing device comprises a film conveying and cutting part, a foam cutting and conveying part, a foam punching part, a product heat-seal part and a product reforming part, wherein the film conveying and cutting part, the foam cutting and conveying part, the foam punching part, the product heat-seal part and the product reforming part are arranged on a machine frame. In the process of work, a chain and a conveyer belt are used for feeding at the same time, two raw materials (films and foam) enter at the same time from different directions by combining punching, heat-seal, cutting and forming and the like into a whole, and each part works in a coordinated mode so as to finish the full-automatic production process from feeding of the raw materials to discharging of finished products. Compared with the prior art, single-manufacturing by manual work is replaced completely, production efficiency is improved greatly, labor cost is reduced, meanwhile, pollution caused by the manual work is avoided, and product quality is guaranteed.
Description
Technical field
The present invention relates to a kind of Full-automatic lamp the making apparatus of cover, belong to the plant equipment field.
Background technology
Hospital operating room with anti-pollution product in, have lamp the cover, its primary structure comprises a slice film and a foam, film and foam heat-sealing moulding, but prior art is produced lamp cover, is all to rely on manual single making, its shortcoming has: 1, production efficiency is low, and speed is slow; 2, make by hand unhygienic, easy polluted product; 3, labour cost is expensive, and cost is high; 4, making product quality by hand can't guarantee, percent defective is high.
The utility model content
To the objective of the invention is in order addressing the above problem, to provide a kind of and entered into finished product out from products material, adopt machine automatization to make fully, production efficiency is high, and percent defective is low, and cost is economized, avoid manual pollution, guarantee that the Full-automatic lamp of product quality is the making apparatus of cover.
For achieving the above object, the invention provides following technical scheme:
Full-automatic lamp is the making apparatus of cover, it is characterized in that: comprise that rack-mounted film conveying cuts part, foam cuts transport portion, foam punching part, product heat seal lands and product integer part, described film is carried to cut and is partly comprised rack-mounted thin-film unreeling wheel, film feed wheel and film slitting device, the film feed wheel is driven by power, described film slitting device comprises the film slitting support, in the film slitting support, cutting tool is installed, length control device, cut conveyer belt and clip or conveyer belt or chain, cutting tool cuts by cutting the cylinder drive, the film that clip will cut is delivered to the product heat seal lands, described foam cuts transport portion and comprises foam storage rack and foam transportation sprocket, and the foam chain is installed on the foam transportation sprocket, and chain drives operation by power, is equipped with the chain folder on the foam chain, and chain is clamped foam and delivered to foam punching part, described foam punching partly comprises the punching support, is equipped with upper punch and low punch on the punching support, and upper punch connects the punching cylinder, and after the foam punching is completed, continuation drives the chain folder by the foam chain foam is delivered to the product heat seal lands, described product heat seal lands comprises the heat-sealing support, push rod, top board are installed and are headed into sensor on the heat-sealing support, push rod is driven by the push rod cylinder, the push rod top is equipped with the heat-sealing die head, having heaters in the heat-sealing die head, the heat-sealing die head matches with top board, and top board connects upper air cylinder, and after heat-sealing is completed, continuation is delivered to product integer part by the product that foam chain drive chain folder will seal moulding, described product integer partly comprises integer air blowing support and concora crush support, be equipped with outer round cutting-off tool and inflatable mouth on integer air blowing support, on the concora crush support, flat clamp is installed, outer round cutting-off tool is driven by the cutting knife cylinder circle product external is cut, simultaneously by blowing afloat mouthful the punching inner circle of product to be blown, film is expanded, the flat clamp that is then driven by the concora crush cylinder flattens film completes production.
The invention discloses a kind of Full-automatic lamp the making apparatus of cover, during work, at first cutting part by the film conveying delivers to film on the film slitting support, clip is clamped film, then drive by cutting conveyer belt, length control device is controlled the delivered length of film, drives cutting tool with the film slitting moulding by cutting cylinder at last, and then clip continues to deliver to the product heat seal lands with the film that cuts.simultaneously, foam cuts transport portion and foam is delivered on the chain folder of foam chain, and driven by chain, foam is delivered to foam punching part, punching this moment cylinder operation, the drive upper punch presses down with low punch and coordinates, punching in foam, after the foam punching finishes, continuation is delivered to the product heat seal lands by the foam that chain drives after the punching of chain folder, at this moment, the push rod cylinder drives push rod and will deliver to the film in heat-sealing zone and head in the foam hole, the degree of depth that heads into is controlled by heading into sensor, then the moving heat-sealing of the upper heading tape of push rod continuation die head coordinates with top board, with film and foam heat-sealing, then continue to press from both sides the product that will seal moulding by chain drive chain and deliver to product integer part, the cutting knife cylinder operation, driving outer round cutting-off tool cuts circle product external, obtain complete product, simultaneously by blowing afloat mouthful the punching inner circle of product to be blown, film is expanded, then drive flat clamp by the concora crush cylinder production is completed in the film pressing, by workman or mechanical device, product is taken out inspection, packing at last.This programme compared with the prior art, two kinds of raw materials (film and foam) enter from different directions simultaneously, adopt the feeding simultaneously of chain and conveyer belt, in conjunction with punching, seal and cut moulding etc. in one, the each several part co-ordination, complete raw material and enter into finished product fully-automatic production process out, replaced the manual single making of present dependence fully, greatly enhanced productivity, the labor savings cost, avoid simultaneously making by hand pollution, guarantee product quality.
Full-automatic lamp of the present invention is the making apparatus of cover, and described clip comprises holder, axle and the formations such as upper clip or lower clamping piece, and is simple in structure, easy to process, and upper clip or lower clamping piece have close mechanism.Described close mechanism comprises the clip cylinder that is connected to holder one side, and the clip cylinder connects connecting rod, connecting rod shaft, and clip cylinder drivening rod seesaws, and upper clip is moved around axle, opens or closed clip.Be shaped with sharp projection on described holder, enhancing adds the power of holding.Described chain folder comprises the lower plate that is arranged on chain, and bracing frame is installed on lower plate, and guide rod is set in bracing frame, install clamping plate on guide rod, between train wheel bridge and bracing frame, clamp springs being installed, matches with rack-mounted boss guide rail in the bottom of guide rod, during the chain motion, by the boss guide rail on frame with the guide rod jack-up that makes progress, open the chain folder, when the chain folder runs to the down position of boss guide rail, under the pressure-acting of clamp springs, the chain folder is closed, clamps foam.Described chain folder is monolateral installation or bilateral installation, and effect is the same.Described chain can add the drives such as photoelectric sensor by stepper motor or servomotor or common reducing motor.Described controlled-length apparatus length control device can add photoelectric sensor etc. for stepper motor or servomotor or common electric machine.The described punching support that is arranged in low punch below is shaped with material-dropping hole, and the waste material that punching falls falls into the garbage collection container by material-dropping hole.Described cutting tool can be the various cutting tools such as serrated knife sheet or shear knife.
Description of drawings
Fig. 1 is that Full-automatic lamp of the present invention is the making apparatus structural representation of cover;
Fig. 2 is that Full-automatic lamp of the present invention is the making apparatus schematic top plan view of cover;
Fig. 3 is that the A of Fig. 2 is to schematic diagram;
Fig. 4 is that the B of Fig. 2 is to schematic diagram;
Fig. 5 is chain clamping structure schematic diagram of the present invention;
Fig. 6 is that chain folder of the present invention coordinates schematic diagram with the boss guide rail;
Fig. 7 is foam punching part-structure schematic diagram of the present invention;
Fig. 8 is clip structure schematic diagram of the present invention;
Fig. 9 is product heat seal lands structural representation of the present invention;
Figure 10 is product integer of the present invention and air blowing distributed architecture schematic diagram.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples are used for explanation the utility model, but are not used for limiting the scope of the invention.
referring to Fig. 1-shown in Figure 10, a kind of Full-automatic lamp is the making apparatus of cover, it is characterized in that: comprise that the film conveying that is arranged on frame 1 cuts part, foam cuts transport portion, foam punching part, product heat seal lands and product integer part, described film is carried to cut and is partly comprised the thin-film unreeling wheel 2 that is arranged on frame 1, film feed wheel 3 and film slitting device, the film feed wheel is driven by power, described film slitting device comprises film slitting support 4, cutting tool 5 is installed in the film slitting support, length control device 6, cut conveyer belt 8 and clip 9 or conveyer belt or chain, cutting tool cuts by cutting cylinder 10 drives, the film that clip 9 will cut is delivered to the product heat seal lands, described foam cuts transport portion and comprises foam storage rack 11 and foam transportation sprocket 12, foam chain 13 is installed on foam transportation sprocket 12, chain 13 drives operation by power, is equipped with chain folder 14 on foam chain 13, and chain folder 14 is clamped foam and delivered to foam punching part, described foam punching partly comprises punching support 15, is equipped with upper punch 16 and low punch 17 on punching support 15, and upper punch 16 connects punching cylinder 18, and after the foam punching is completed, continuation drives chain folder 14 by foam chain 13 foam is delivered to the product heat seal lands, described product heat seal lands comprises heat-sealing support 19, push rod 20, top board 25 are installed and are headed into sensor 22 on heat-sealing support 19, push rod 20 is driven by push rod cylinder 23, push rod 20 tops are equipped with heat-sealing die head 21, having heaters 26 in the heat-sealing die head, heat-sealing die head 21 matches with top board 25, and top board connects upper air cylinder 24, and after heat-sealing is completed, continuation drives chain folder 14 products that will seal moulding by foam chain 13 and delivers to product integer part, described product integer partly comprises integer air blowing support 27 and concora crush support 28, be equipped with outer round cutting-off tool 29 and inflatable mouth 30 on integer air blowing support 27, flat clamp 31 is installed on concora crush support 28, outer round cutting-off tool 29 is driven by cutting knife cylinder 32 circle product external is cut, being blown by the punching inner circle that blows afloat mouthful 30 pairs of products simultaneously expands film, and the flat clamp 31 that is then driven by concora crush cylinder 33 flattens film completes production.During work, at first cutting part by the film conveying delivers to film on the film slitting support, clip 9 is clamped film, then drive by cutting conveyer belt 8, length control device 6 is controlled the delivered length of film, drive cutting tool with the film slitting moulding by cutting cylinder at last, then clip 9 continues to deliver to the product heat seal lands with the film that cuts.simultaneously, foam cuts transport portion and foam is delivered on the chain folder 14 of foam chain 13, and driven by chain, foam is delivered to foam punching part, 18 work of punching this moment cylinder, drive upper punch 16 presses down with low punch 17 and coordinates, punching in foam, after the foam punching finishes, continuation is delivered to the product heat seal lands by the foam that chain 13 drives after 14 punchings of chains folder, at this moment, push rod cylinder 23 drives push rods 20 and will deliver to the film in heat-sealing zone and head in the foam hole, the degree of depth that heads into is controlled by heading into sensor 22, then the moving heat-sealing of the upper heading tape of push rod continuation die head coordinates with top board, with film and foam heat-sealing, then continue to drive chain folder 14 products that will seal moulding by chain 13 and deliver to product integer part, the cutting knife cylinder operation, driving 29 pairs of circle product externals of outer round cutting-off tool cuts, obtain complete product, being blown by the punching inner circle that blows afloat mouthful 30 pairs of products simultaneously expands film, then drive flat clamp 31 by concora crush cylinder 33 production is completed in the film pressing, by workman or mechanical device, product is taken out inspection, packing at last.This programme compared with the prior art, two kinds of raw materials (film and foam) enter from different directions simultaneously, adopt the feeding simultaneously of chain and conveyer belt, in conjunction with punching, seal and cut moulding etc. in one, the each several part co-ordination, complete raw material and enter into finished product fully-automatic production process out, replaced the manual single making of present dependence fully, greatly enhanced productivity, the labor savings cost, avoid simultaneously making by hand pollution, guarantee product quality.Described clip 9 comprises holder 91, axle 96 and the formations such as upper clip 92 or lower clamping piece, and simple in structure, easy to process, upper clip 92 or lower clamping piece have close mechanism.Described close mechanism comprises the clip cylinder 94 that is connected to holder 91 1 sides, and clip cylinder 94 connects connecting rod 95, connecting rod 95 connecting axles 96, and clip cylinder drivening rod seesaws, and upper clip is moved around axle, opens or closed clip.Be shaped with sharp projection 93 on described holder 91, enhancing adds the power of holding.Described chain folder 14 comprises the lower plate 141 that is arranged on chain 13, bracing frame 142 is installed on lower plate, guide rod 143 is set in bracing frame, install clamping plate 144 on guide rod, clamp springs 145 is installed between train wheel bridge 144 and bracing frame 142, match with rack-mounted boss guide rail 146 in the bottom of guide rod 143, during the chain motion, by the boss guide rail on frame with the guide rod jack-up that makes progress, open the chain folder, when the chain folder runs to the down position of boss guide rail, under the pressure-acting of clamp springs, the chain folder is closed, clamps foam.Described chain folder 14 can be monolateral installation or bilateral installation, and effect is the same.Described chain 13 can add the drives such as photoelectric sensor by stepper motor or servomotor or common reducing motor.Described controlled-length apparatus length control device 6 can add photoelectric sensor etc. for stepper motor or servomotor or common electric machine.The described punching support 15 that is arranged in low punch 17 belows is shaped with material-dropping hole 151, and the waste material that punching falls falls into the garbage collection container by material-dropping hole.Described cutting tool 5 can be the various cutting tools such as serrated knife sheet or shear knife.
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvement and modification, these of above-mentioned hypothesis improve and modification also should be considered as protection scope of the present invention.
Claims (10)
1. Full-automatic lamp is the making apparatus of cover, it is characterized in that: comprise that the film conveying that is arranged on frame (1) cuts part, foam cuts transport portion, foam punching part, product heat seal lands and product integer part, described film is carried to cut and is partly comprised the thin-film unreeling wheel (2) that is arranged on frame (1), film feed wheel (3) and film slitting device, the film feed wheel is driven by power, described film slitting device comprises film slitting support (4), cutting tool (5) is installed in the film slitting support, length control device (6), cut conveyer belt (8) and clip (9) or conveyer belt or chain, cutting tool cuts by cutting cylinder (10) drive, the film that clip (9) will cut is delivered to the product heat seal lands, described foam cuts transport portion and comprises foam storage rack (11) and foam transportation sprocket (12), the upper foam chain (13) of installing of foam transportation sprocket (12), chain (13) drives operation by power, be equipped with chain folder (14) on foam chain (13), chain folder (14) is clamped foam and is delivered to foam punching part, described foam punching partly comprises punching support (15), be equipped with upper punch (16) and low punch (17) on punching support (15), upper punch (16) connects punching cylinder (18), and after the foam punching is completed, continuation drives chain folder (14) by foam chain (13) foam is delivered to the product heat seal lands, described product heat seal lands comprises heat-sealing support (19), heat-sealing support (19) is upper to be installed push rod (20), top board (25) and heads into sensor (22), push rod (20) is driven by push rod cylinder (23), push rod (20) top is equipped with heat-sealing die head (21), having heaters (26) in the heat-sealing die head, heat-sealing die head (21) matches with top board (25), top board connects upper air cylinder (24), and after heat-sealing is completed, continuation is delivered to product integer part by the product that foam chain (13) drive chain folder (14) will seal moulding, described product integer partly comprises integer air blowing support (27) and concora crush support (28), be equipped with outer round cutting-off tool (29) and inflatable mouth (30) on integer air blowing support (27), the upper flat clamp (31) of installing of concora crush support (28), outer round cutting-off tool (29) is driven by cutting knife cylinder (32) circle product external is cut, simultaneously the punching inner circle of product is blown film is expanded by blowing afloat mouthful (30), the flat clamp (31) that is then driven by concora crush cylinder (33) flattens film completes production.
2. Full-automatic lamp according to claim 1 is the making apparatus of cover, and it is characterized in that: described clip (9) comprises holder (91), axle (96) and upper clip (92) or lower clamping piece, and upper clip (92) or lower clamping piece have close mechanism.
3. Full-automatic lamp according to claim 2 is the making apparatus of cover, it is characterized in that: described close mechanism comprises the clip cylinder (94) that is connected to holder (91) one sides, clip cylinder (94) connects connecting rod (95), connecting rod (95) connecting axle (96).
4. Full-automatic lamp according to claim 2 the making apparatus of cover, is characterized in that: be shaped with sharp projection (93) on described holder (91).
5. Full-automatic lamp according to claim 1 is the making apparatus of cover, it is characterized in that: described chain folder (14) comprises the lower plate (141) that is arranged on chain (13), bracing frame (142) is installed on lower plate, guide rod (143) is set in bracing frame, install clamping plate (144) on guide rod, between train wheel bridge (144) and bracing frame (142), clamp springs (145) being installed, matches with rack-mounted boss guide rail (146) in the bottom of guide rod (143).
6. Full-automatic lamp according to claim 1 the making apparatus of cover, is characterized in that: described chain folder (14) is monolateral installation or bilateral installation.
7. Full-automatic lamp according to claim 1 the making apparatus of cover, is characterized in that: described chain (13) adds photoelectric sensor by stepper motor or servomotor or common reducing motor and drives.
8. Full-automatic lamp according to claim 1 the making apparatus of cover, is characterized in that: described controlled-length apparatus length control device (6) adds photoelectric sensor for stepper motor or servomotor or common electric machine.
9. Full-automatic lamp according to claim 1 the making apparatus of cover, is characterized in that: the described punching support (15) that is arranged in low punch (17) below is shaped with material-dropping hole (151).
10. Full-automatic lamp according to claim 1 is the making apparatus of cover, and it is characterized in that: described cutting tool (5) is sawtooth blade or shear knife.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310085340.4A CN103158175B (en) | 2013-03-15 | 2013-03-15 | Full-automatic lamp handle cover manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310085340.4A CN103158175B (en) | 2013-03-15 | 2013-03-15 | Full-automatic lamp handle cover manufacturing device |
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| CN103158175A true CN103158175A (en) | 2013-06-19 |
| CN103158175B CN103158175B (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310085340.4A Expired - Fee Related CN103158175B (en) | 2013-03-15 | 2013-03-15 | Full-automatic lamp handle cover manufacturing device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106003228A (en) * | 2016-07-11 | 2016-10-12 | 宁波创源文化发展股份有限公司 | Film-pressing, notching and punching integrated machine for index card in notebook |
| CN106426380A (en) * | 2016-12-20 | 2017-02-22 | 重庆淳祥电子科技有限公司 | Full-automatic separation sheet production equipment |
| CN112247583A (en) * | 2020-08-25 | 2021-01-22 | 宁国市红宁橡塑制品有限公司 | Stamping device is used in condenser apron processing production |
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- 2013-03-15 CN CN201310085340.4A patent/CN103158175B/en not_active Expired - Fee Related
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| CN106003228A (en) * | 2016-07-11 | 2016-10-12 | 宁波创源文化发展股份有限公司 | Film-pressing, notching and punching integrated machine for index card in notebook |
| CN106426380A (en) * | 2016-12-20 | 2017-02-22 | 重庆淳祥电子科技有限公司 | Full-automatic separation sheet production equipment |
| CN112247583A (en) * | 2020-08-25 | 2021-01-22 | 宁国市红宁橡塑制品有限公司 | Stamping device is used in condenser apron processing production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103158175B (en) | 2015-04-15 |
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Inventor after: Wu Kangping Inventor before: Feng Jianping |
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Effective date of registration: 20151127 Address after: 313000 Zhejiang city of Huzhou province Deqing County Wukang Fengqing Street No. 618 Patentee after: ZHEJIANG LONGTERM MEDICAL TECHNOLOGY CO., LTD. Address before: 314003, room 1, building 288, 306 Xin Nong Road, Xiuzhou District, Zhejiang, Jiaxing Patentee before: An Tai (Jiaxing) medical supplies Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150415 Termination date: 20160315 |
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| CF01 | Termination of patent right due to non-payment of annual fee |