CN104772524B - A kind of self-feeding guillotine of metal bar material - Google Patents

A kind of self-feeding guillotine of metal bar material Download PDF

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Publication number
CN104772524B
CN104772524B CN201510099292.3A CN201510099292A CN104772524B CN 104772524 B CN104772524 B CN 104772524B CN 201510099292 A CN201510099292 A CN 201510099292A CN 104772524 B CN104772524 B CN 104772524B
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CN
China
Prior art keywords
clamping device
metal bar
bar material
feeding
cutting
Prior art date
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Expired - Fee Related
Application number
CN201510099292.3A
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Chinese (zh)
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CN104772524A (en
Inventor
钟剪
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Changhong Precision Cutting Tools (dongguan) Co Ltd
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Changhong Precision Cutting Tools (dongguan) Co Ltd
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Priority to CN201510099292.3A priority Critical patent/CN104772524B/en
Publication of CN104772524A publication Critical patent/CN104772524A/en
Application granted granted Critical
Publication of CN104772524B publication Critical patent/CN104772524B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a kind of self-feeding guillotine of metal bar material, including automatic feed mechanism and automatic cutter structure;Wherein, the automatic feed mechanism includes feed device and clamping device, and feed device control clamping device carries out position adjustment, in order to the metal bar material in clamping device to be carried out the positioning of cutting position;The automatic cutter structure includes the second motor that saw blade, the first motor of control saw blade rotation and control saw blade are retreated to metal bar material.The metal bar material of overlength can be automatically performed feeding and automatically cut off by the present invention, improve production efficiency and product quality, save the cost of enterprise, reduced the labour intensity of workman and improved security.

Description

A kind of self-feeding guillotine of metal bar material
Technical field
The present invention relates to cutting off processing equipment technical field, the self-feeding guillotine of particularly a kind of metal bar material.
Background technology
Substantial amounts of small-sized handware is needed in industries such as wrist-watch, mobile phones, for example " the watchband band grain " of wrist-watch, charger for mobile phone Plug etc., forms by the cut-out of long strip type metal bar material.Traditional production method is to drive saw with a threephase asynchronous Piece rotates at a high speed, then promotes charge bar to enter saw blade lower section and clamp bar with left hand, is then slowly promoted with the right hand and revolved at a high speed The cutting sheet for turning is advanced, and again returns the cutting sheet again by high speed rotation after metal bar material is cut off, and is then repeated previous dynamic Make, carry out metal bar material cut-out next time.
Knowable to the above-mentioned description to production process, traditional metal bar material cutting-off method production efficiency is not high, workman Labour intensity is big and less safe.And, during staff is operated, it is impossible to enough ensure that the quality of all over products reaches mark It is accurate.Especially for cutting into, the difficulty that shorter metal bar material does over again is very big, and general processing mode is all directly to melt, wave Take casting cost.
From in terms of production efficiency, traditional cutting-off method, cutting equipment needs more than one workman's nurse, manually into This is substantially excessive, does not meet the cost-effective requirement of enterprise.
The content of the invention
The technical problem to be solved in the present invention is directed to above-mentioned the deficiencies in the prior art, there is provided a kind of metal bar material it is automatic Feeding guillotine, by the metal bar material of overlength can be automatically performed feeding and automatically cut off, and improve production efficiency and product matter Amount, saves the cost of enterprise, reduces the labour intensity of workman and improves security.
In order to solve the above technical problems, the technical solution used in the present invention is:A kind of self-feeding of metal bar material is cut out Cut machine, including automatic feed mechanism and automatic cutter structure;Wherein, the automatic feed mechanism includes that feed device and material folding are filled Put, feed device control clamping device carries out position adjustment, in order to the metal bar material in clamping device is cut The positioning of position;The automatic cutter structure includes saw blade, the first motor of control saw blade rotation and control saw blade to metal The second motor that bar is retreated.
In above-mentioned technical proposal, first motor is electric rotating machine, and second motor is feed servo motor.
In above-mentioned technical proposal, the clamping device includes the first clamping device and the second clamping device, the second material folding dress Put and set along the direction of transfer of metal bar material successively with the first clamping device;Wherein, the second clamping device is driven by feed device Performed relative motion relative to the first clamping device, to adjust position of the metal bar material leading section in the first clamping device, depending on Position cutting position;After cutting position positioning, automatic cutter structure cuts to the metal bar material in first clamping device.
In above-mentioned technical proposal, the feed device includes feeding cylinder and guide rail, the output shaft of feeding cylinder and second Clamping device transmission connection;Feeding cylinder drives the second clamping device to be relatively moved with the first clamping device along guide rail direction.
In above-mentioned technical proposal, first clamping device includes material folding cylinder, stationary fixture and floating holder, material folding gas Cylinder drives floating holder to move, to realize clamping metal bar material when floating holder is close to stationary fixture, floating holder With stationary fixture away from when to metal bar material unclamp.
In above-mentioned technical proposal, the through hole being consistent with metal bar material shape of cross section is provided with the stationary fixture, should Through hole can hold metal bar material and pass through;Wherein, the outside of the through hole disconnects, and forms the elastic pressing part for having and suppressing structure, activity Fixture to stationary fixture it is close when, floating holder extrudes the elastic pressing part, and the elastic pressing part is again to the metal bar material in through hole Extruding, with the effect for realizing clamping.
In above-mentioned technical proposal, first clamping device, the second clamping device and feed device are cut to metal bar material The mode that is automatically positioned for cutting position is:In the first clamping device, the second clamping device unclamps the front end portion grips of metal bar material, Feed device drives the second clamping device away from the first clamping device, and reaches stopping after predeterminated position, the second clamping device folder Tightly, the first clamping device unclamps, and feed device drives the second clamping device to be moved close to the first clamping device again, to adjust Position of the cutting position of metal bar material leading section in the first clamping device;After cutting position is determined, the first clamping device Clamp, the second clamping device continues to keep clamped condition, for cut-out is got ready.
In above-mentioned technical proposal, the automatic feed mechanism and automatic cutter structure are arranged on a workbench, the work The cooling device for being cooled down to cutting work station is provided with platform, the cooling device includes Oil pump electrical machinery, fuel tank and spray Cutting fluid in fuel tank is smoked and cutting fluid is sprayed from spray head by pipeline by head, Oil pump electrical machinery, the cutting fluid of ejection from It is back in fuel tank in workbench.
In above-mentioned technical proposal, also including the baffle plate of equipment parcel by workbench and thereon, set on the baffle plate There are smoke exhaust ventilator, alarm lamp and a circuit control system, circuit control system and smoke exhaust ventilator, alarm lamp, send automatically Material mechanism and automatic cutter structure are electrically connected with.
In above-mentioned technical proposal, the mode cut to metal bar material is:Second motor drive saw blade with Fast forward speed is moved near the position to be cut of metal bar material, then implements to cut with work speed, and the second last motor drives Dynamic saw blade is resetted with rewind speeds.
The beneficial effects of the invention are as follows:
1)Due to by 2500 millimeters of bars long(2~120 millimeters of segment will be generally cut into)It is placed on bin, and Using manipulator(The mechanical handing being made up of feed device and clamping device is combined)Feeding, it is achieved thereby that feeding is automated, Significantly reduce labour intensity.
2)Automatic cutter structure easily can be gone using the feeding of Serve Motor Control saw blade to feed speed and cut-out Journey is controlled.So as to produce with realizing high efficiency, high-quality product.
3)Cooled down automatically using cutting fluid, automatic material receiving is easy to automated production.
4)Due to the production method using self-feeding and automatic cutoff, staff is liberated, what operating personnel to be done Thing is to add new metal bar material after the completion of a metal bar material long is cut off, and other work are all automatically performed by machine. So workman can easily nurse the machine of more than ten, in other words, using present device, a workman can complete The workload that more than ten workman's produced in conventional processes are completed.
Brief description of the drawings
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is internal overall structure figure of the invention;
Fig. 3 is the overlooking the structure diagram of Fig. 2;
Fig. 4 is the structural representation of the first clamping device in the present invention;
Fig. 5 is the side structure schematic view of Fig. 4.
In figure, 1, bin;2nd, feed device;3rd, the first clamping device;4th, the second clamping device;5th, automatic cutter structure; 6th, workbench;7th, baffle plate;8th, smoke exhaust ventilator;9th, circuit control system;10th, alarm lamp;11st, cooling device;12nd, splicing Box;21st, feeding cylinder;22nd, guide rail;31st, the first material folding cylinder;32nd, the first stationary fixture;33rd, the first floating holder;321st, lead to Hole;322nd, elastic pressing part;41st, the second material folding cylinder;42nd, the second stationary fixture;43rd, the second floating holder;51st, saw blade;52nd, rotate Motor;53rd, servomotor;111st, Oil pump electrical machinery;112nd, fuel tank;113rd, spray head;114th, screen pack.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
As shown in Fig. 1,2,3,4,5, a kind of self-feeding guillotine of metal bar material, including automatic feed mechanism and automatic Cutting mechanism 5, metal bar material is positioned on bin 1, and one end of metal bar material is inserted in automatic feed mechanism, and by manually certainly Set the first cutting position in dynamic feed mechanism, after carrying out first time cutting, cut for material head, it is necessary to remove;Material head After removing, startup is automatically positioned mode, adjustment by automatic feed mechanism to metal bar material position, most metal bar material at last Follow-up cutting position carries out positioning, and so on;Automatic cutter structure 5 starts and to sending automatically after metal bar material is positioned successfully Metal bar material in material mechanism is cut.
Further, the automatic feed mechanism includes feed device 2 and clamping device, the control clamping device of feed device 2 Position adjustment is carried out, in order to the metal bar material in clamping device to be carried out the positioning of cutting position.
Wherein, the automatic cutter structure 5 includes first motor and control saw of saw blade 51, the control rotation of saw blade 51 The second motor that piece 51 is retreated to metal bar material.First motor is electric rotating machine 52, and second motor is feed servo Motor 53, servomotor 53 can exactly control saw blade 51 to the advance and retreat speed of metal bar material and cut-out stroke, so as to realize The production of high efficiency and high-quality.The fixation of saw blade 51 takes notice of in one end of rotating shaft that the other end of the rotating shaft is fixed with belt pulley, rotation The output shaft of rotating motor 52 is also equipped with belt pulley, and two belt pulley is driven by belt.Set below cutting work station It is equipped with the box for containing cutting bits.
Further, the clamping device includes the first clamping device 3 and the second clamping device 4, the second clamping device 4 and the One clamping device 3 is set along the direction of transfer of metal bar material successively;Wherein, the second clamping device 4 is driven relatively by feed device 2 Performed relative motion in the first clamping device 3, to adjust position of the metal bar material leading section in the first clamping device 3, and positioned Cutting position;After cutting position positioning, the metal bar material in first clamping device 3 of automatic cutter structure 5 pairs cuts.
Wherein, the feed device 2 includes feeding cylinder 21 and guide rail 22, the output shaft of feeding cylinder 21 and the second material folding The transmission connection of device 4;Feeding cylinder 21 drives the second clamping device 4 to make relative shifting along the direction of guide rail 22 and the first clamping device 3 It is dynamic.
Wherein, first clamping device 3 includes the first material folding cylinder 31, the first stationary fixture 32 and the first floating holder 33, the first material folding cylinder 31 drives the first floating holder 33 to move, to realize the first floating holder 33 and the first geometrical clamp Tool 32 near when metal bar material is clamped, the first floating holder 33 and the first stationary fixture 32 away from when to metal bar material release. The through hole 321 being consistent with metal bar material shape of cross section is provided with first stationary fixture 32, the through hole 321 can hold metal Bar is passed through;Wherein, the outside of the through hole 321 disconnects, and forms the elastic pressing part 322 for having and suppressing structure, the first activity folder When tool 33 is close to the first stationary fixture 32, the first floating holder 33 extrudes the elastic pressing part 322, and the elastic pressing part 322 is again to position In the metal bar material extruding in through hole 321, with the effect for realizing clamping.Specifically, the bottom of the first floating holder 33 is hinged on admittedly Determine on part, the middle part of the first floating holder 33 is provided with an articulated elements, the output of one end of articulated elements and the first material folding cylinder 31 Axle is connected, and the first material folding cylinder 31 drives articulated elements, articulated elements the first floating holder of linkage by driving output shaft flexible 33 are rotated centered on its bottom, realize the clamping and release of the first floating holder 33 and the first stationary fixture 32.Wherein, The top of the first floating holder 33 is provided with the gap entered for saw blade 51, and the top of the first stationary fixture 32 is corresponding to be also provided with There is the gap entered for saw blade 51.Through hole 321 is located at the top of the first stationary fixture 32, and through hole 321 is also divided into two by the gap Part.Saw blade 51 cuts in the gap to the metal bar material in being located in first stationary fixture 32.Preferably, first consolidates The inductor of detection metal bar material end face alignment is provided with clamp tool 32, to adjust the stroke of the first feeding cylinder 21.
Wherein, the second clamping device 4 includes the second material folding cylinder 41, the second stationary fixture 42 and the second floating holder 43, Second material folding cylinder 41 controls 43 pairs of the second stationary fixtures 42 of the second floating holder near so as to metal bar material be clamped.
Further, the follow-up cutting of first clamping device 3, the second clamping device 4 and feed device 2 to metal bar material Position(Except for the first time)The mode that is automatically positioned be:In the first clamping device 3, second presss from both sides the front end portion grips of metal bar material Material device 4 unclamps, and feed device 2 drives the second clamping device 4 away from the first clamping device 3, and reaches stopping after predeterminated position, Second clamping device 4 is clamped, and the first clamping device 3 unclamps, and feed device 2 drives the second clamping device 4 to the first material folding again Device 3 is moved close to, to adjust the follow-up cutting position of metal bar material leading section(Except for the first time)In the first clamping device 3 Position;After follow-up cutting position is determined, the first clamping device 3 is clamped.Complete the positioning to the cutting position of metal bar material Afterwards, just cut, after cutting is finished, the first floating holder 33 continues to clamp cut off metal bar material block, the second activity folder Tool 43 unclamps, and feeding cylinder 21 drives the second clamping device 4 to move away from the first floating holder 33, and is moving to precalculated position Afterwards, the second floating holder 43 is clamped to the metal bar material of remainder, after the completion of the second floating holder 43 is clamped, the first activity folder Tool 33 unclamps, and feeding cylinder 21 drives the metal bar material of the second clamping device 4 and remainder to the first floating holder 33 again Move close to, the metal bar material block top for being cut off that the end of the metal bar material of remainder will be located in the first stationary fixture 32 Go out, and untill moving to the follow-up cutting position of the metal bar material of remainder being had good positioning;After follow-up cutting position is had good positioning, First floating holder 33 clamps metal bar material, after the completion of the first floating holder 33 is clamped, then is cut next time, so weight It is multiple.The metal bar material block for being cut off falls into the pulp-collecting box 12 of side automatically after being ejected, before pulp-collecting box 12 is fallen into Also to be transmitted by the ladder of two-stage, to reduce collision.Also, every time when being cut, the first clamping device 3 and the Two clamping devices 4 are at clamped condition.
Further, the automatic feed mechanism and automatic cutter structure 5 are arranged on a workbench 6, are set on the workbench 6 The cooling device 11 for being cooled down to cutting work station is equipped with, the cooling device 11 includes Oil pump electrical machinery 111, the and of fuel tank 112 Cutting fluid in fuel tank 112 is smoked and cutting fluid is sprayed from spray head 113 by pipeline by spray head 113, Oil pump electrical machinery 111 Go out, the cutting fluid of ejection is back in fuel tank 112 from workbench 6.Preferably, before cutting fluid is back to fuel tank 112, also need Through the screen pack 114 being arranged on fuel tank 112, to filter the cutting swarf adulterated in cutting fluid, be circulated in order to cutting fluid Use.
Further, also it is provided with oil pumping on the baffle plate 7 including the baffle plate 7 of equipment parcel by workbench 6 and thereon Cigarette machine 8, alarm lamp 10 and circuit control system 9, it is circuit control system 9 and smoke exhaust ventilator 8, alarm lamp 10, automatic Feed mechanism and automatic cutter structure 5 are electrically connected with.Baffle plate 7 is used to prevent cutting swarf to be splashed to operating personnel, it is ensured that behaviour Make the personal safety of personnel;And because the cutting fluid of part can produce oil smoke in use, so by internal work Environment separates with outside, and is taken away the oil smoke in baffle plate 7 by smoke exhaust ventilator 8.Be provided with baffle plate 7 can either on or off it is transparent Window, transparency window is provided with the handle of pulling, and transparency window can be with the working condition in viewing hood 7.Circuit control system 9 includes Display screen and control button.
Wherein, the mode cut to metal bar material is:Second motor drives saw blade 51 with fast forward speed It is moved near the position to be cut of metal bar material, then implements to cut with work speed, the second last motor drives saw blade 51 Resetted with rewind speeds.
Operation principle of the invention:
Prepare, 2500mm metal bar materials long are positioned on bin 1, the first clamping device 3 now and the second material folding Device 4 is all in order at releasing orientation, and metal bar material is placed in the second clamping device 4, and metal bar material one end through the The through hole 321 of one clamping device 3.Cutting position to the cutting for the first time of every metal bar material is carried out initially with " craft " mode Positioning, follow-up off-position carries out following automatic cut-to-length feedings.The first time cut-out of every virgin material is " material head ", material Head is generally not the product that we need.
Self-feeding, in the first clamping device 3, the second clamping device 4 unclamps the front end portion grips of metal bar material, feeding Device 2 drives the second clamping device 4 away from the first clamping device 3, and reaches stopping after predeterminated position, and the second clamping device 4 is pressed from both sides Tightly, the first clamping device 3 unclamps, and feed device 2 drives the second clamping device 4 to be moved close to the first clamping device 3 again, with The follow-up cutting position of adjustment metal bar material leading section(Except for the first time)Position in the first clamping device 3;Follow-up cutting After position determines, the band cutting position on metal bar material is directed at saw blade 51, after cutting position is had good positioning, the first clamping device 3 clamp.After the completion of first clamping device 3 is clamped, start surface trimming program.
Surface trimming, after metal bar material positioning terminates, saw blade 51 carries out high speed rotation under the driving of electric rotating machine 52, and And the cutting position in metal bar material in the first clamping device 3 is quickly moved close under the driving of servomotor 53, then Advance at a slow speed and metal bar material is cut off, after cut-out stroke is finished, saw blade 51 quickly withdraws under the drive of servomotor 53.
Cooling, during cutting, the startup optimization of Oil pump electrical machinery 111, by the cutting fluid in fuel tank 112 from spray head 113 carry out spraying cooling against cutting work station.Cutting fluid is gathered on workbench 6 and is back to fuel tank 112, repeats after filtering Utilize.
Embodiment above is merely illustrative and not limiting to the invention, therefore all according to described in present patent application scope The equivalent change or modification done of method, be included in the range of present patent application.

Claims (7)

1. the self-feeding guillotine of a kind of metal bar material, it is characterised in that:Including automatic feed mechanism and automatic cutter structure; Wherein, the automatic feed mechanism includes feed device and clamping device, and feed device control clamping device carries out position adjustment, In order to the metal bar material in clamping device to be carried out the positioning of cutting position;The automatic cutter structure include saw blade, The second motor that first motor and control saw blade of control saw blade rotation are retreated to metal bar material;The clamping device includes First clamping device and the second clamping device, the second clamping device and the first clamping device are successively along the direction of transfer of metal bar material Set;Wherein, the second clamping device is driven by feed device and is performed relative motion relative to the first clamping device, to adjust metal bar Position of the material leading section in the first clamping device, and position cutting position;After cutting position positioning, automatic cutter structure is to institute The metal bar material stated in the first clamping device is cut;First clamping device includes material folding cylinder, stationary fixture and work Dynamic fixture, material folding air cylinder driven floating holder is moved, to realize floating holder when being close to stationary fixture to metal bar material Clamp, floating holder and stationary fixture away from when metal bar material is unclamped;It is provided with the stationary fixture horizontal with metal bar material The through hole that cross sectional shape is consistent, the through hole can hold metal bar material and pass through;Wherein, the outside of the through hole disconnects, and formation has Suppress the elastic pressing part of structure, floating holder to stationary fixture it is close when, floating holder extrudes the elastic pressing part, the elastic pressing part again to Metal bar material extruding in through hole, with the effect for realizing clamping.
2. the self-feeding guillotine of a kind of metal bar material according to claim 1, it is characterised in that:First motor It is electric rotating machine, second motor is feed servo motor.
3. the self-feeding guillotine of a kind of metal bar material according to claim 1, it is characterised in that:The feed device Including feeding cylinder and guide rail, the output shaft of feeding cylinder is connected with the transmission of the second clamping device;Feeding cylinder drives second to press from both sides Material device is relatively moved along guide rail direction with the first clamping device.
4. the self-feeding guillotine of a kind of metal bar material according to claim 1, it is characterised in that:First material folding Device, the second clamping device and feed device are to the mode that is automatically positioned of the cutting position of metal bar material:Before metal bar material End is clamped in the first clamping device, and the second clamping device unclamps, and feed device drives the second clamping device away from the first folder Material device, and stopping after predeterminated position is reached, the second clamping device is clamped, and the first clamping device unclamps, and feed device drives again Dynamic second clamping device is moved close to the first clamping device, to adjust the cutting position of metal bar material leading section in the first material folding Position in device;After cutting position is determined, the first clamping device is clamped, and the second clamping device continues to keep clamped condition, For cut-out is got ready.
5. the self-feeding guillotine of a kind of metal bar material according to claim 1, it is characterised in that:The self-feeding Mechanism and automatic cutter structure are arranged on a workbench, are provided with the workbench cold for what is cooled down to cutting work station But device, the cooling device includes Oil pump electrical machinery, fuel tank and spray head, and the cutting fluid in fuel tank is smoked and passed through by Oil pump electrical machinery Pipeline sprays cutting fluid from spray head, and the cutting fluid of ejection is back in fuel tank from workbench.
6. the self-feeding guillotine of a kind of metal bar material according to claim 5, it is characterised in that:Also include work The baffle plate of platform and the parcel of equipment thereon, is provided with smoke exhaust ventilator, alarm lamp and circuit control system on the baffle plate, Circuit control system is electrically connected with smoke exhaust ventilator, alarm lamp, automatic feed mechanism and automatic cutter structure.
7. the self-feeding guillotine of a kind of metal bar material according to claim 1, it is characterised in that:Metal bar material is entered Row cutting mode be:Second motor drives saw blade to be moved near the position to be cut of metal bar material with fast forward speed, Then implement to cut with work speed, the second last motor drives saw blade to be resetted with rewind speeds.
CN201510099292.3A 2015-03-06 2015-03-06 A kind of self-feeding guillotine of metal bar material Expired - Fee Related CN104772524B (en)

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CN105058145A (en) * 2015-07-28 2015-11-18 成都市欣欣高强度紧固件制造有限公司 Automatic feeding equipment for bar cutting
CN107127395A (en) * 2017-07-18 2017-09-05 台州市中豪机械有限公司 Metal bar automatic sawing, cutting device
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CN108015359A (en) * 2017-12-17 2018-05-11 江苏日升电力机械有限公司 A kind of high-strength big-diameter ductile iron pipe production cutter device
CN111230212A (en) * 2018-11-29 2020-06-05 黄家旺 Hardware automatic positioning cutting device
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