Full-automatic lamp is cover making apparatus
Technical field
The present invention relates to a kind of Full-automatic lamp the making apparatus of cover, belong to technical field of mechanical equipment.
Background technology
At hospital operating room with in anti-pollution product, have lamp cover, its primary structure comprises a slice film and one piece of foam, film and foam seal shaping, but prior art produces lamp cover, are all rely on manual single making, its shortcoming has: 1, production efficiency is low, and speed is slow; 2, make by hand unhygienic, easy polluted product; 3, labour cost is expensive, and cost is high; 4, make product quality by hand cannot ensure, percent defective is high.
Summary of the invention
The object of the invention is to solve the problem, providing one and entering into finished product out from products material, adopt machine automatization to make completely, production efficiency is high, and percent defective is low, and cost is economized, avoid manual pollution, ensure that the Full-automatic lamp of product quality is the making apparatus of cover.
For achieving the above object, the invention provides following technical scheme:
Full-automatic lamp is the making apparatus of cover, it is characterized in that: comprise the conveying of rack-mounted film and cut part, foam cuts transport portion, foam Punches, product heat seal lands and product integer part, described film conveying cut away section is divided and is comprised rack-mounted thin-film unreeling wheel, film feed wheel and film slitting device, film feed wheel is driven by power, described film slitting device comprises film slitting support, in film slitting support, cutting tool is installed, length control device, cut conveyer belt and clip or conveyer belt or chain, cutting tool cuts by cutting cylinder drive, the film cut is delivered to product heat seal lands by clip, described foam cuts transport portion and comprises foam storage rack and foam transportation sprocket, foam transportation sprocket is installed foam chain, and chain is driven by power and runs, and foam chain is equipped with chain folder, chain is clamped foam and delivered to foam Punches, described foam Punches comprises punching support, punching support is equipped with upper punch and low punch, and upper punch connects punching cylinder, and after foam punching completes, continuation drives chain to press from both sides by foam chain and foam is delivered to product heat seal lands, described product heat seal lands comprises heat-sealing support, heat-sealing support is installed push rod, top board and headed into sensor, push rod is driven by push rod cylinder, heat-sealing die head is equipped with above push rod, having heaters in heat-sealing die head, heat-sealing die head matches with top board, and top board connects upper air cylinder, has sealed rear continuation and has driven chain folder that the shaping product of heat-sealing is delivered to product integer part by foam chain, described product integer part comprises integer air blowing support and concora crush support, integer air blowing support is equipped with outer round cutting-off tool and inflatable mouth, flat clamp installed by concora crush support, outer round cutting-off tool is driven by cutting knife cylinder and cuts circle product external, simultaneously carry out air blowing make film expansion by blowing afloat the punching inner circle of mouth to product, film has been flattened production by the flat clamp then driven by concora crush cylinder.
The invention discloses a kind of Full-automatic lamp the making apparatus of cover, during work, first cutting part by film conveying delivers on film slitting support by film, film clamped by clip, then drive by cutting conveyer belt, length control device controls the delivered length of film, and finally drive cutting tool that film slitting is shaping by cutting cylinder, then clip continues to deliver to product heat seal lands with the film cut.Simultaneously, foam cuts transport portion and is delivered to by foam on the chain folder of foam chain, and driven by chain, foam is delivered to foam Punches, now punching cylinder operation, drive upper punch to press down to coordinate with low punch, punching in foam, after foam punching terminates, continue the foam after by the punching of chain drive chain folder and deliver to product heat seal lands, now, push rod cylinder drives push rod to head in foam hole by the film delivering to heat-sealing region, the degree of depth headed into controls by heading into sensor, then the upper heading tape of push rod continuation dynamic heat-sealing die head coordinates with top board, by film and foam heat-sealing, then continue to drive chain to press from both sides by chain and the shaping product of heat-sealing is delivered to product integer part, cutting knife cylinder operation, outer round cutting-off tool is driven to cut circle product external, obtain complete product, simultaneously carry out air blowing make film expansion by blowing afloat the punching inner circle of mouth to product, then drive flat clamp that film has been flattened production by concora crush cylinder, finally by workman or mechanical device, product is taken out inspection, packaging.This programme compared with the prior art, two kinds of raw materials (film and foam) enter from different directions simultaneously, adopt the feeding simultaneously of chain and conveyer belt, in conjunction with punching, seal and cut shaping etc. in one, each several part co-ordination, complete raw material and enter into finished product fully-automatic production process out, instead of completely and rely on manual single making at present, greatly enhance productivity, save labor cost, avoid making pollution by hand simultaneously, ensure product quality.
Full-automatic lamp of the present invention is the making apparatus of cover, and described clip comprises holder, axle and the formation such as upper clip or lower clamping piece, and structure is simple, and easy to process, upper clip or lower clamping piece have close mechanism.Described close mechanism comprises the clip cylinder being connected to holder side, and clip cylinder connects connecting rod, and connecting rod shaft, clip cylinder drivening rod seesaws, and upper clip is moved around axle, opens or closing clamp.Described holder is shaped with sharp projection, strengthens blessing power.Described chain folder comprises the lower plate be arranged on chain, bracing frame is installed by lower plate, arranges guide rod in bracing frame, clamping plate installed by guide rod, installing clamp springs between train wheel bridge and bracing frame, matches with rack-mounted boss guide rail in the bottom of guide rod, during chain motion, by the boss guide rail in frame by guide rod upwards jack-up, open chain folder, when chain folder runs to the down position of boss guide rail, under the pressure effect of clamp springs, chain folder is closed, clamps foam.Described chain folder is monolateral installation or bilateral installation, and effect is the same.Described chain can add the drives such as photoelectric sensor by stepper motor or servomotor or common reducing motor.Described length control device can add photoelectric sensor or stepper motor or servomotor etc. for common electric machine.The described punching support be arranged in below low punch is shaped with material-dropping hole, and the waste material that punching falls falls into waste collection reservoirs by material-dropping hole.Described cutting tool can be the various cutting tool such as serrated knife sheet or shear knife.
Accompanying drawing explanation
Fig. 1 is that Full-automatic lamp of the present invention is the making apparatus structural representation of cover;
Fig. 2 is that Full-automatic lamp of the present invention is the making apparatus schematic top plan view of cover;
Fig. 3 is that the A of Fig. 2 is to schematic diagram;
Fig. 4 is that the B of Fig. 2 is to schematic diagram;
Fig. 5 is chain clamping structure schematic diagram of the present invention;
Fig. 6 is that chain of the present invention folder coordinates schematic diagram with boss guide rail;
Fig. 7 is foam Punches structural representation of the present invention;
Fig. 8 is clip structure schematic diagram of the present invention;
Fig. 9 is product heat seal lands structural representation of the present invention;
Figure 10 is product integer of the present invention and air blowing distributed architecture schematic diagram.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the utility model, but are not used for limiting the scope of the invention.
Shown in Fig. 1-Figure 10, a kind of Full-automatic lamp is the making apparatus of cover, it is characterized in that: comprise the film conveying be arranged in frame 1 and cut part, foam cuts transport portion, foam Punches, product heat seal lands and product integer part, described film conveying cut away section divides the thin-film unreeling wheel 2 comprising and being arranged in frame 1, film feed wheel 3 and film slitting device, film feed wheel is driven by power, described film slitting device comprises film slitting support 4, cutting tool 5 is installed in film slitting support, length control device 6, cut conveyer belt 8 and clip 9 or conveyer belt or chain, cutting tool cuts by cutting cylinder 10 drive, the film cut is delivered to product heat seal lands by clip 9, described foam cuts transport portion and comprises foam storage rack 11 and foam transportation sprocket 12, foam transportation sprocket 12 is installed foam chain 13, chain 13 is driven by power and runs, and foam chain 13 is equipped with chain folder 14, and chain folder 14 is clamped foam and delivered to foam Punches, described foam Punches comprises punching support 15, and punching support 15 is equipped with upper punch 16 and low punch 17, upper punch 16 connects punching cylinder 18, and after foam punching completes, continuation drives chain to press from both sides 14 by foam chain 13 and foam is delivered to product heat seal lands, described product heat seal lands comprises heat-sealing support 19, heat-sealing support 19 is installed push rod 20, top board 25 and headed into sensor 22, push rod 20 is driven by push rod cylinder 23, heat-sealing die head 21 is equipped with above push rod 20, having heaters 26 in heat-sealing die head, heat-sealing die head 21 matches with top board 25, and top board connects upper air cylinder 24, has sealed rear continuation and has driven chain folder 14 that the shaping product of heat-sealing is delivered to product integer part by foam chain 13, described product integer part comprises integer air blowing support 27 and concora crush support 28, integer air blowing support 27 is equipped with outer round cutting-off tool 29 and inflatable mouth 30, concora crush support 28 is installed flat clamp 31, outer round cutting-off tool 29 is driven by cutting knife cylinder 32 and cuts circle product external, carrying out air blowing by the punching inner circle blowing afloat mouth 30 pairs of products makes film expansion simultaneously, and film has been flattened production by the flat clamp 31 then driven by concora crush cylinder 33.During work, first cutting part by film conveying delivers on film slitting support by film, film clamped by clip 9, then drive by cutting conveyer belt 8, length control device 6 controls the delivered length of film, finally drive cutting tool that film slitting is shaping by cutting cylinder, then clip 9 continues to deliver to product heat seal lands with the film cut.Simultaneously, foam cuts transport portion and is delivered to by foam on the chain folder 14 of foam chain 13, and driven by chain, foam is delivered to foam Punches, now punching cylinder 18 works, drive upper punch 16 to press down to coordinate with low punch 17, punching in foam, after foam punching terminates, continue to deliver to product heat seal lands by the foam after chain 13 drives chain to press from both sides 14 punchings, now, push rod cylinder 23 drives push rod 20 to head in foam hole by the film delivering to heat-sealing region, the degree of depth headed into controls by heading into sensor 22, then the upper heading tape of push rod continuation dynamic heat-sealing die head coordinates with top board, by film and foam heat-sealing, then continue to drive chain to press from both sides 14 by chain 13 and the shaping product of heat-sealing is delivered to product integer part, cutting knife cylinder operation, outer round cutting-off tool 29 pairs of circle product externals are driven to cut, obtain complete product, carrying out air blowing by the punching inner circle blowing afloat mouth 30 pairs of products makes film expansion simultaneously, then drive flat clamp 31 that film has been flattened production by concora crush cylinder 33, finally by workman or mechanical device, product is taken out inspection, packaging.This programme compared with the prior art, two kinds of raw materials (film and foam) enter from different directions simultaneously, adopt the feeding simultaneously of chain and conveyer belt, in conjunction with punching, seal and cut shaping etc. in one, each several part co-ordination, complete raw material and enter into finished product fully-automatic production process out, instead of completely and rely on manual single making at present, greatly enhance productivity, save labor cost, avoid making pollution by hand simultaneously, ensure product quality.Described clip 9 comprises holder 91, axle 96 and the formation such as upper clip 92 or lower clamping piece, and structure is simple, and easy to process, upper clip 92 or lower clamping piece have close mechanism.Described close mechanism comprises the clip cylinder 94 being connected to holder 91 side, and clip cylinder 94 connects connecting rod 95, connecting rod 95 connecting axle 96, and clip cylinder drivening rod seesaws, and upper clip is moved around axle, opens or closing clamp.Described holder 91 is shaped with sharp projection 93, strengthens blessing power.Described chain folder 14 comprises the lower plate 141 be arranged on chain 13, lower plate is installed bracing frame 142, guide rod 143 is set in bracing frame, guide rod is installed clamping plate 144, clamp springs 145 is installed between train wheel bridge 144 and bracing frame 142, match with rack-mounted boss guide rail 146 in the bottom of guide rod 143, during chain motion, by the boss guide rail in frame by guide rod upwards jack-up, open chain folder, when chain folder runs to the down position of boss guide rail, under the pressure effect of clamp springs, chain folder is closed, clamps foam.Described chain folder 14 can be monolateral installation or bilateral installation, and effect is the same.Described chain 13 can add the drives such as photoelectric sensor by stepper motor or servomotor or common reducing motor.Described length control device 6 can add photoelectric sensor or stepper motor or servomotor etc. for common electric machine.The described punching support 15 be arranged in below low punch 17 is shaped with material-dropping hole 151, and the waste material that punching falls falls into waste collection reservoirs by material-dropping hole.Described cutting tool 5 can be the various cutting tool such as serrated knife sheet or shear knife.
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improvement of above-mentioned hypothesis and modification also should be considered as protection scope of the present invention.