CN203994677U - Carpet one-step punching forming device - Google Patents

Carpet one-step punching forming device Download PDF

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Publication number
CN203994677U
CN203994677U CN201420462651.8U CN201420462651U CN203994677U CN 203994677 U CN203994677 U CN 203994677U CN 201420462651 U CN201420462651 U CN 201420462651U CN 203994677 U CN203994677 U CN 203994677U
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CN
China
Prior art keywords
carpet
die structure
transfer assembly
lower die
bin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420462651.8U
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Chinese (zh)
Inventor
杨明建
吴卫国
郑金梅
周时铮
杨明才
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HAINAN HUAFU AUTOMOBILE PARTS MANUFACTURING Co Ltd
Original Assignee
HAINAN HUAFU AUTOMOBILE PARTS MANUFACTURING Co Ltd
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Priority to CN201420462651.8U priority Critical patent/CN203994677U/en
Application granted granted Critical
Publication of CN203994677U publication Critical patent/CN203994677U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model relates to a kind of carpet one-step punching forming device, comprising: material transport mechanism structure, comprise transfer assembly, the first bin and the second bin, and transfer assembly support and connection are in described the second bin, and described the first bin is located at the below of described transfer assembly; Heating arrangements, comprises baking oven, and described baking oven is connected with described transfer assembly; Briquetting machine, comprises die holder, Mo Tai and lift assemblies, and described die holder is connected with described transfer assembly, and described lift assemblies connects described mould platform and drives described mould platform to move up and down and suppress described mould platform; Punching mechanism, comprises upper die structure and lower die structure, and described lower die structure is connected with described transfer assembly, the periphery of described lower die structure is provided with blade, described upper die structure and motor drive and are connected, and lower die structure described in punching press, for described carpet body is carried out to trimming.Adopt carpet one-step punching forming device, saved manual work, the problem running into while solving manual work, improves safety coefficient and production efficiency.

Description

Carpet one-step punching forming device
Technical field
The utility model relates to plant equipment field, relates in particular to a kind of carpet one-step punching forming device.
Background technology
Produce at present the mode of production that car carpeting normally adopts manual framework feeding.First, in process of production, the transmission power source of material is manpower, and such load mode not only increases workman's labour intensity, has larger potential safety hazard simultaneously, and work efficiency is low.Secondly, in trimming process step, workman carries out deburring according to impression in heating the product after compressing, main adopt blade or drift is pruned or punching, this operation is consuming time many, staff is many, or and product appearance size is stable not causes scrapping, Gu depend on the skilled operation degree of workman to this operation; Therefore, a kind of device of the carpet one-step punching forming that reduces manual work proposed particularly necessary.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, and a kind of carpet one-step punching forming device is provided, and solves the various problems such as the efficiency that in prior art, manual work is brought is low, product appearance is unstable, scrappage is high.
The technical scheme that realizes above-mentioned purpose is:
A kind of carpet one-step punching forming of the utility model device, comprising:
Material transport mechanism structure, comprises transfer assembly, the first bin and the second bin, and described transfer assembly support and connection are in described the second bin, and described the first bin is located at the below of described transfer assembly and is placed with carpeting body pallet;
Heating arrangements, comprises baking oven, and described baking oven is connected with described transfer assembly, for described pallet being sent in described baking oven and forming carpet body;
Briquetting machine, comprise die holder, Mo Tai and lift assemblies, described die holder is connected with described transfer assembly, for described carpet body is sent on described die holder, described lift assemblies connects described mould platform and is located at described die holder top, and described lift assemblies drives described mould platform move up and down and suppress described die holder;
Punching mechanism, comprise upper die structure and lower die structure, described lower die structure is connected with described transfer assembly, for repressed described carpet body is sent in described lower die structure, the periphery of described lower die structure is provided with blade, described upper die structure and motor drive and are connected, and lower die structure described in punching press, for described carpet body is carried out to trimming.
Adopt carpet one-step punching forming device, machine automatization completes baking, compacting and clicking technique, has saved manual work, and the problem running into while solving manual work reduces operating personnel, improves safety coefficient and production efficiency, guarantees the quality of product.
The further improvement of the utility model carpet one-step punching forming device is, described transfer assembly comprises acupuncture feeding structure, the first synchrome conveying belt, the second synchrome conveying belt, and blowing platform, described acupuncture feeding structure is located on described the first synchrome conveying belt and with described the first synchrome conveying belt motion, described acupuncture feeding structure drives and connects cylinder and move up and down with described cylinder, for the pallet on described the first bin is taken up and be sent to described blowing platform, described blowing platform is located on described the second synchrome conveying belt and with described the second synchrome conveying belt motion.
The further improvement of the utility model carpet one-step punching forming device is, described lift assemblies comprises a plurality of cylinders and spring, described spring is located on described mould platform for after to be pressed completing, described mould platform being upspring, described in described air cylinder driven, mould platform moves up and down, and the holding capacity of described spring is less than the downward maximum impulse force of described cylinder.
The further improvement of the utility model carpet one-step punching forming device is, described upper die structure is provided with side blow structure, and described side blow structure comprises the flat impaction head that is arranged on hydraulic cylinder assembly end.
The further improvement of the utility model carpet one-step punching forming device is, described upper die structure is provided with lead, and described lower die structure is provided with the pilot hole matching with described lead.
The further improvement of the utility model carpet one-step punching forming device is, described lower die structure is also provided with waste material box.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model carpet one-step punching forming device;
Fig. 2 is the schematic diagram of punching mechanism in the utility model carpet one-step punching forming device.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 has shown the structural representation of the utility model carpet one-step punching forming device, the utility model carpet one-step punching forming device is provided with heating arrangements realization carpeting body is carried out to heated baking, carpeting body after baking enters briquetting machine and is pressed, carpet backing and installation system after moulding is carrying out the excision of burr through punching mechanism, realize carpet one and rushed punching molding, compared existing manual operation, there is precision high, efficiency is high, quality high.This carpet one-step punching forming device is also provided with material transport mechanism structure, by material transport mechanism structure, carpeting body is delivered to heating arrangements, briquetting machine, punching mechanism successively, saves manual operation, saves labour cost and intensity, has improved safety coefficient.Below in conjunction with accompanying drawing, the structure of the utility model carpet one-step punching forming device is described.
Consult Fig. 1, shown the structural representation of the utility model carpet one-step punching forming device.Below in conjunction with Fig. 1, the utility model carpet one-step punching forming device is described.
As shown in Figure 1, a kind of carpet one-step punching forming of the utility model device, comprises material transport mechanism structure 10, heating arrangements 20, briquetting machine 30 and punching mechanism 40, wherein:
Material transport mechanism structure 10 comprises transfer assembly 101, the first bin 102 and the second bin 103, transfer assembly 101 support and connection are in the second bin 103, the first bin 102 is located at the below of transfer assembly 101 and the second bin 103, the first bin 102 bottoms are provided with pulley, for packaged type, conveniently manually carry out the interpolation of carpeting body.On the first bin 102, be placed with pallet 1021, carpeting body is housed in pallet 1021, be used to form carpet backing and installation system.Transfer assembly 101 comprises acupuncture feeding structure 1011, the first synchrome conveying belt 1012, the second synchrome conveying belt 1013, and blowing platform 1014, acupuncture feeding structure 1011 and the first synchrome conveying belt 1012 are located on the second bin 103, the first synchrome conveying belt 1012 drives acupuncture feeding structure 1011 along continuous straight runs to move back and forth, acupuncture feeding structure 1011 also drives and is connected with cylinder, and along with cylinder moves up and down, when acupuncture feeding structure 1011 moves up and down, the first bin 102 is located at the below of acupuncture feeding structure 1011, acupuncture feeding structure 1011 takes up the pallet 1021 on the first bin 102, then by the first synchrome conveying belt 1012, pallet 1021 levels are transported.Blowing platform 1014 is located on the second synchrome conveying belt 1013 and with the second synchrome conveying belt 1013 motions, the second synchrome conveying belt 1013 is located at the below of the second bin 103, the first synchrome conveying belt 1012 is sent to acupuncture feeding structure 1011 top of blowing platform 1014, then acupuncture feeding structure 1011 moves up and down by cylinder, pallet 1021 is delivered on blowing platform 1014 to pallet 1021 and then continue to transmit by the second synchrome conveying belt 1013.
Heating arrangements 20 includes baking oven, and this baking oven is connected with transfer assembly 101, and baking oven is located on the second synchrome conveying belt 1013, and the second synchrome conveying belt 1013 is sent to the pallet 1021 with carpeting body on blowing platform 1014 in baking oven and heats.
Briquetting machine 30 comprises die holder 301, mould platform 302 and lift assemblies 303, die holder 301 is connected with transfer assembly 101, die holder 301 is located on the second synchrome conveying belt 1013, the second synchrome conveying belt 1013 is sent to the carpeting body heating through heating arrangements 20 on the die holder 301 of briquetting machine 30, is convenient to follow-up pressing process.Mould platform 302 is connected in lift assemblies 303, along with lift assemblies 303 moves up and down and suppresses die holder 301, the carpeting body on die holder 301 is compressing, forms carpet backing and installation system.Lift assemblies 303 comprises a plurality of cylinders 3031 and spring 3032, spring 3032 is located on mould platform 302, cylinder 3031 is connected in the second bin 103, cylinder 3031 drives mould platform 301 to move up and down and oppresses the die holder 301 of below, spring 3031 is also oppressed between mould platform 302 and die holder 301 together, the holding capacity of spring 3031 is less than the downward maximum impulse force of cylinder 3031, after compacting completes, cylinder 3031 can move downward, downward like this press power has reduced, spring 3031 also has elastic force upwards simultaneously, mould platform 302 is popped into position, so just completed the pressing process to carpeting body.
Die-cut structure 40 comprises upper die structure 401 and lower die structure 402, lower die structure 402 is connected with transfer assembly 101, lower die structure 402 is located at one end of the second Timing Belt 1013, the carpet backing and installation system carpeting body of repressed mechanism 30 compactings being formed by the second Timing Belt 1013 deliver in lower die structure 402, carry out die-cut, lower die structure 402 interior peripheries are provided with blade, upper die structure 401 drives and is connected with motor, by motor, drive and move up and down, lower die structure 402 is carried out to punching press, by the blade in lower die structure 402, carpet backing and installation system is carried out the excision of burr.
Consult Fig. 2, shown the schematic diagram of punching mechanism in the utility model carpet one-step punching forming device.Below in conjunction with Fig. 2, the punching mechanism in the utility model carpet one-step punching forming device is described.
As shown in Figure 2, the upper die structure 402 of punching mechanism 40 is provided with lead 4011 and side blow structure 4012, side blow structure 4012 comprises the flat impaction head that is arranged on hydraulic cylinder assembly end, when the blade in lower die structure 402 cannot operate, with flat impaction head lateral punching carpet backing and installation system, makes its moulding.Lower die structure 402 is provided with pilot hole 4021 and waste material box 4022, pilot hole 4021 adapts to lead 4011, when upper die structure 402 and lower die structure 401 pressing, lead 4011 is inserted in pilot hole 4021, for guaranteeing the involutory accurate of upper die structure 402 and lower die structure 401, play positioning action.Waste material box 4022 in lower die structure 402 is located at the periphery of lower die structure 402, places the waste material that lower die structure 402 blade cuts are got off.
Upper die structure 401 and lower die structure 402 are equipped with carpet forming surface, for carpet backing and installation system moulding, add material after hot pressing in punching mechanism 40 by cooling forming after matched moulds, when matched moulds moulding puts in place, the blade in lower die structure 402 and the forming surface of upper and lower mode structure are respectively to the periphery of carpet backing and installation system and hole is die-cut completes, after matched moulds completes, side blow mechanism action, flat impaction head under the promotion of hydraulic cylinder assembly, lateral punching, after pressurize sizing, carpet backing and installation system is taken out in die sinking.
The course of work of the utility model carpet one-step punching forming device is:
Manually carpeting body is joined in the pallet on the first bin, then pallet is transported on blowing platform by acupuncture feeding structure and the first synchrome conveying belt, via the second synchrome conveying belt, be transported to heating arrangements again and carry out heat treated, via the second synchrome conveying belt, being transported to briquetting machine 30 is again pressed, cooperation by Mo Tai and die holder is pressed into carpet backing and installation system by the carpeting body heating, this carpet backing and installation system is sent in punching mechanism by the second synchrome conveying belt again, by the upper die structure in punching mechanism and lower die structure, to carpet backing and installation system, carry out die-cut, cut the burr of carpet backing and installation system, after die-cut, in punching mechanism, carry out cooling pressurize sizing, then carpet backing and installation system is taken out in die sinking.
The beneficial effect of the utility model carpet one-step punching forming device is:
Adopt carpet one-step punching forming device, machine automatization completes baking, compacting and clicking technique, compares existing manual operation, has precision high, and efficiency is high, quality high.
By material transport mechanism structure, carpeting body is delivered to heating arrangements, briquetting machine, punching mechanism successively, save manual operation, save labour cost and intensity, the problem running into while solving manual work, reduce operating personnel, improve safety coefficient and production efficiency, guarantee the quality of product.
Below embodiment has been described in detail the utility model by reference to the accompanying drawings, and those skilled in the art can make many variations example to the utility model according to the above description.Thereby some details in embodiment should not form restriction of the present utility model, the utility model will be usingd scope that appended claims defines as protection domain of the present utility model.

Claims (6)

1. a carpet one-step punching forming device, is characterized in that, comprising:
Material transport mechanism structure, comprises transfer assembly, the first bin and the second bin, and described transfer assembly support and connection are in described the second bin, and described the first bin is located at the below of described transfer assembly and is placed with carpeting body pallet;
Heating arrangements, comprises baking oven, and described baking oven is connected with described transfer assembly, for described pallet being sent in described baking oven and forming carpet body;
Briquetting machine, comprise die holder, Mo Tai and lift assemblies, described die holder is connected with described transfer assembly, for described carpet body is sent on described die holder, described lift assemblies connects described mould platform and is located at described die holder top, and described lift assemblies drives described mould platform move up and down and suppress described die holder;
Punching mechanism, comprise upper die structure and lower die structure, described lower die structure is connected with described transfer assembly, for repressed described carpet body is sent in described lower die structure, the periphery of described lower die structure is provided with blade, described upper die structure and motor drive and are connected, and lower die structure described in punching press, for described carpet body is carried out to trimming.
2. carpet one-step punching forming device as claimed in claim 1, it is characterized in that, described transfer assembly comprises acupuncture feeding structure, the first synchrome conveying belt, the second synchrome conveying belt, and blowing platform, described acupuncture feeding structure is located on described the first synchrome conveying belt and with described the first synchrome conveying belt motion, described acupuncture feeding structure drives and connects cylinder and move up and down with described cylinder, for the pallet on described the first bin is taken up and be sent to described blowing platform, described blowing platform is located on described the second synchrome conveying belt and with described the second synchrome conveying belt motion.
3. carpet one-step punching forming device as claimed in claim 1, it is characterized in that, described lift assemblies comprises a plurality of cylinders and spring, described spring is located on described mould platform for after to be pressed completing, described mould platform being upspring, described in described air cylinder driven, mould platform moves up and down, and the holding capacity of described spring is less than the downward maximum impulse force of described cylinder.
4. carpet one-step punching forming device as claimed in claim 1, is characterized in that, described upper die structure is provided with side blow structure, and described side blow structure comprises the flat impaction head that is arranged on hydraulic cylinder assembly end.
5. carpet one-step punching forming device as claimed in claim 1, is characterized in that, described upper die structure is provided with lead, and described lower die structure is provided with the pilot hole matching with described lead.
6. carpet one-step punching forming device as claimed in claim 1, is characterized in that, described lower die structure is also provided with waste material box.
CN201420462651.8U 2014-08-15 2014-08-15 Carpet one-step punching forming device Expired - Fee Related CN203994677U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420462651.8U CN203994677U (en) 2014-08-15 2014-08-15 Carpet one-step punching forming device

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106585461A (en) * 2016-11-07 2017-04-26 重庆泰奥豪骋科技有限公司 Full-automatic automotive carpet production line and production method
CN107639816A (en) * 2017-10-30 2018-01-30 广州市科腾智能装备股份有限公司 A kind of automotive upholstery coiled strip raw material automatic cutting conveys heating-forming machine
CN111037893A (en) * 2019-12-27 2020-04-21 盐城科普尔科技发展有限公司 High-efficient hot briquetting system
CN112265207A (en) * 2020-09-15 2021-01-26 广州中新汽车零部件有限公司 Automobile trunk ornament production line and production method thereof
CN115157825A (en) * 2022-07-20 2022-10-11 安徽信盟装备股份有限公司 Automobile carpet laminating forming machine and using method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106585461A (en) * 2016-11-07 2017-04-26 重庆泰奥豪骋科技有限公司 Full-automatic automotive carpet production line and production method
CN106585461B (en) * 2016-11-07 2019-03-12 重庆泰奥豪骋科技有限公司 Full automatic car carpet producing line and production method
CN107639816A (en) * 2017-10-30 2018-01-30 广州市科腾智能装备股份有限公司 A kind of automotive upholstery coiled strip raw material automatic cutting conveys heating-forming machine
CN111037893A (en) * 2019-12-27 2020-04-21 盐城科普尔科技发展有限公司 High-efficient hot briquetting system
CN111037893B (en) * 2019-12-27 2021-09-24 盐城科普尔科技发展有限公司 High-efficient hot briquetting system
CN112265207A (en) * 2020-09-15 2021-01-26 广州中新汽车零部件有限公司 Automobile trunk ornament production line and production method thereof
CN112265207B (en) * 2020-09-15 2021-09-21 广州中新汽车零部件有限公司 Automobile trunk ornament production line and production method thereof
CN115157825A (en) * 2022-07-20 2022-10-11 安徽信盟装备股份有限公司 Automobile carpet laminating forming machine and using method thereof
CN115157825B (en) * 2022-07-20 2023-08-04 安徽信盟装备股份有限公司 Automobile carpet covering and synthesizing machine and application method thereof

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20141210

Termination date: 20190815