CN203370732U - Five-box down separating machine - Google Patents
Five-box down separating machine Download PDFInfo
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- CN203370732U CN203370732U CN201320396627.4U CN201320396627U CN203370732U CN 203370732 U CN203370732 U CN 203370732U CN 201320396627 U CN201320396627 U CN 201320396627U CN 203370732 U CN203370732 U CN 203370732U
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- branch mailbox
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- bagging
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Abstract
The utility model relates to a five-box down separating machine which comprises a box body. The interior of the box body is divided into five longitudinal branched boxes which are communicated mutually, and the lower portion of each branched box is provided with a stirrer and a down outlet. The branched boxes are arranged from narrow to wide, and each branched box is internally provided with a vertical movable partition plate to form a down sorting channel. The upper portion of a bottom box of the first branched box is provided with a down inlet and a down feeder, and the last branched box is provided with a main air blower. The down outlet of each branched box is connected with a down bagging box through a down outlet pipe, and the down bagging box is connected with a draught fan. The down packaging bag box of the first branched box is connected with the down feeders. The box body is internally provided with a data acquisition unit which is connected with a PLC, and the PLC is further connected with the main air blower, a servo motor and a steam valve, wherein the servo motor is used for controlling stirrers to rotate. According to the five-box down separating machine, the air volume, the air pressure, the air speed and the dry and wet situations of each branched box can be automatically detected and controlled, automatic down feeding and outputting are achieved, the sorting error is small, operating is efficient, energy is saved, environment friendliness is facilitated, and the working environment and operating conditions of workers are effectively improved.
Description
Technical field
The utility model relates to a kind of feather sorting device, especially a kind of five casees wool ranking machines.
Background technology
The classification processing of feather is realized by wool ranking machine, its operation principle is the proportion difference according to large wing, workprint, thin slice, neck hair, a suede, under certain wind speed, its buoyancy varies in size and is classified, the adjustment of the blast of traditional down-sorting machine, air quantity, wind speed adopts the method for manual setting by rule of thumb, its efficiency is low, error is large, energy consumption is high, can not meet the demand of production.
The utility model content
In order to address the above problem, the utility model proposes a kind of five casees wool ranking machines, can automatically detect and control the interior dry wet situation of air quantity, blast, wind speed and case of each case, automation adds hair, goes out hair, realize full-automatic eider down precise classification, error in classification is little, efficient, energy-saving and environmental protection, has effectively improved workman's work situation and operating condition, alleviates the impact of production process on enterprise employee health.
The utility model solves the technical scheme that its technical problem adopts: a kind of five casees wool ranking machines.A kind of five casees wool ranking machines, comprise blower fan, advance hollow billet, add a mao device, data acquisition unit, casing, active clapboard, stationary barrier, branch mailbox, main air blower, bristle device, dust arrester, agitator, go out burr, under casing, ash disposal auger, bagging down feathers case, go out hollow billet, PLC, chute and servomotor; Described wool ranking machine has a casing, is separated into 5 vertical branch mailbox that connect in casing, and the bottom of branch mailbox is respectively equipped with agitator and goes out burr; Described branch mailbox arranges successively from narrow to wide, is equipped with vertical active clapboard in branch mailbox, forms the eider down sort channel; The under casing top of described the first branch mailbox is provided with bristles intake, and bristles intake is provided with and adds a mao device, and bottom is provided with out burr, and the top of last branch mailbox is provided with air outlet, and the air outlet inboard is provided with the bristle device, and the air outlet outside is equipped with the main air blower with dust arrester; The burr that goes out of each branch mailbox is connected with the bagging down feathers case by going out hollow billet, and the bagging down feathers case is connected with blower fan by discharge pipe respectively; The bagging down feathers case of described the first branch mailbox with add a mao device and be connected; Be provided with the data acquisition unit that gathers blast, wind speed, air quantity and eider down humidity in each branch mailbox in described casing, described data acquisition unit connects a PLC, and servomotor and steam valve that described PLC also rotates with main air blower, control agitator respectively are connected.
Each branch mailbox all is comprised of the stationary barrier of both sides and middle active clapboard, the first branch mailbox is only established the eider down rising passway, all the other each branch mailbox are separated into eider down rising passway and decline passway by active clapboard, eider down rising passway from the first branch mailbox to last branch mailbox is by narrow to wide setting, and the wind speed in branch mailbox from large to small; The open top of active clapboard, the bottom opening of stationary barrier; On described casing, corresponding each branch mailbox is provided with observation window and chute, and described active clapboard can move left and right along chute, to regulate the width of the eider down rising passway in each branch mailbox, thus controlled wind speed.
The rotating shaft of the agitator of described the first branch mailbox is driving shaft, by servomotor, is driven and is carried out stirring work, prevents the feather bonding, and the shaft in described two to five branch mailbox is driven shaft, by the chain constant speed, is in transmission connection successively.
Due to the first branch mailbox to go out gross weight large, can configure the bagging down feathers case more than 2 or 2.
The discharge pipe of the bagging down feathers case of described the first branch mailbox with go out hollow billet and be connected by four-way pipe, and the other end of its discharge pipe be connected to the hollow billet that advances that adds mao device and be connected.
Because undressed feather impurity is more, the bottom that is positioned at least two anterior branch mailbox is provided with ash bin, and the ash disposal auger is installed in ash bin.
Described data acquisition unit comprises humidity sensor, air flow sensor, air velocity transducer and the wind pressure sensor be installed in casing.
The beneficial effects of the utility model are: these five casees wool ranking machines, can automatically detect and control the interior dry wet situation of air quantity, blast, wind speed and case of each case, automation adds hair, goes out hair, realize full-automatic eider down precise classification, error in classification is little, efficient, energy-saving and environmental protection, effectively improve workman's work situation and operating condition, alleviated the impact of production process on enterprise employee health.
The accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail.
The structural representation that accompanying drawing 1 is these five casees wool ranking machines.
The external structure schematic diagram that accompanying drawing 2 is these five casees wool ranking machines.
The control system operation principle schematic diagram that accompanying drawing 3 is these five casees wool ranking machines.
In figure, 1. blower fan, 2. advance hollow billet, 3. adds a mao device, 4. data acquisition unit, 5. casing, 6. active clapboard, 7. stationary barrier, 8. branch mailbox, 9. main air blower, 10. bristle device, 11. dust arresters, 12. agitator, 13. go out burr, 14. under casings, 15. the ash disposal auger, 16. bagging down feathers casees, 17. go out hollow billet, 18.PLC, 19. chutes, 20. servomotors.
The specific embodiment
In the accompanying drawings, these five casees wool ranking machines, comprise blower fan 1, advance hollow billet 2, add mao device 3, data acquisition unit 4, casing 5, active clapboard 6, stationary barrier 7, branch mailbox 8, main air blower 9, bristle device 10, dust arrester 11, agitator 12, go out burr 13, under casing 14, ash disposal auger 15, bagging down feathers case 16, go out hollow billet 17, PLC18, chute 19 and servomotor 20; Described wool ranking machine has a casing 5, is separated into 5 vertical branch mailbox 8 that connect in casing 5, and the bottom of branch mailbox 8 is respectively equipped with agitator 12 and goes out burr 13; Described branch mailbox 8 arranges successively from narrow to wide, is equipped with vertical active clapboard 6 in branch mailbox 8, forms the eider down sort channel; The under casing top of described the first branch mailbox 8 is provided with bristles intake, and bristles intake is provided with and adds mao device 3, and the top of last branch mailbox 8 is provided with air outlet, and the air outlet inboard is provided with bristle device 10, and the air outlet outside is equipped with the main air blower 9 with dust arrester 11; The burr 13 that goes out of each branch mailbox 8 is connected with bagging down feathers case 16 by going out hollow billet 17, and bagging down feathers case 16 is connected with blower fan 1 by discharge pipe respectively; The bagging down feathers case 16 of described the first branch mailbox 8 with add mao device 3 and be connected; Be provided with the data acquisition unit 4 that gathers blast, wind speed, air quantity and eider down humidity in each branch mailbox 8 in described casing 5, described data acquisition unit 4 connects a PLC18, and servomotor 20 and steam valve that described PLC18 also rotates with main air blower 9, control agitator 12 respectively are connected.
Each branch mailbox 8 all is comprised of the stationary barrier 7 of both sides and middle active clapboard 6, the first branch mailbox 8 is only established the eider down rising passway, all the other each branch mailbox 8 are separated into eider down rising passway and eider down decline passway by active clapboard 6, eider down rising passway from the first branch mailbox 8 to last branch mailbox 8 is by narrow to wide setting, and the wind speed in branch mailbox 8 from large to small; The bottom opening of active clapboard 6, the open top of stationary barrier 7; On described casing 5, corresponding each branch mailbox 8 is provided with observation window and chute 19, and described active clapboard 6 can move left and right along chute 19, to regulate the width of the eider down rising passway in each branch mailbox 8, thus controlled wind speed.
The rotating shaft of the agitator 12 of described the first branch mailbox 8 is driving shaft, by servomotor 20, is driven and is carried out stirring work, prevents the feather bonding, and the shaft in described two to five branch mailbox 8 is driven shaft, by the chain constant speed, is in transmission connection successively.
Due to the first branch mailbox 8 to go out gross weight large, can configure the bagging down feathers case 16 more than 2 or 2.
The discharge pipe of the bagging down feathers case 16 of described the first branch mailbox 8 with go out hollow billet 17 and be connected by four-way pipe, and the other end of its discharge pipe be connected to the hollow billet 2 that advances that adds mao device 3 and be connected.
Because undressed feather impurity is more, the bottom that is positioned at anterior at least two branch mailbox 8 is provided with under casing 14, and ash disposal auger 15 is installed under casing 14.
Described data acquisition unit 4 comprises humidity sensor, air flow sensor, air velocity transducer and the wind pressure sensor be installed in casing 5.
Feather enters in casing 5 from the bottom of the first branch mailbox 8, steam valve is sent into vapours to casing 5, by the eider down heating, drying, main air blower 9 is arranged on the top of last branch mailbox 8, when main air blower 9 work, Bas Discharged in casing 5, the interior formation negative pressure of casing 5, feather rotates and stirs and rise along the passage in the first branch mailbox 8 under the effect of main air blower 9 through agitator 12, and enter the second branch mailbox 8 by the feather entrance at the second branch mailbox 8 tops, large wing, workprint are stayed more greatly in the first branch mailbox 8 because of its gravity, and some dusts in small, broken bits, impurity enter under casing 14; In like manner, below each branch mailbox 8 filter out successively most thin slice, neck hair, a lightest suede enters in last branch mailbox 8; After the eider down sorting completes, the negative-pressure air fan 1 of each branch mailbox 8 correspondences is opened, the eider down in each branch mailbox 8 is sucked to the corresponding interior pack of bagging down feathers case 16, separate thus the eider down of different brackets; Eider down in the 5th branch mailbox 8 is sold as senior finished product, and all the other are separately made the different brackets product and sell.
In the process of eider down sorting, data acquisition unit 4 converts wind speed, blast, air quantity and eider down humidity conditions in each branch mailbox 8 to data signal at any time and reaches PLC18, and can be read by the display of PLC18, PLC18 carries out operational analysis to collected data, thereby servomotor 20, main air blower 9 and steam valve are controlled, reached best eider down separation results.
Bagging down feathers device in described bagging down feathers case 16 and add mao device 3 and all is connected with PLC18, pack, quantitatively add hair thereby realization is quantitative.
These five casees wool ranking machines can, according to the sorting demand of eider down, be made as five casees above many box structures, to the meticulous sorting of eider down.
Claims (7)
1. five casees wool ranking machines, comprise blower fan (1), advance hollow billet (2), add a mao device (3), data acquisition unit (4), casing (5), active clapboard (6), stationary barrier (7), branch mailbox (8), main air blower (9), bristle device (10), dust arrester (11), agitator (12), go out burr (13), under casing (14), ash disposal auger (15), bagging down feathers case (16), go out hollow billet (17), PLC(18), chute (19) and servomotor (20); It is characterized in that: described wool ranking machine has a casing (5), is separated into 5 vertical branch mailbox (8) that connect in casing (5), and the bottom of branch mailbox (8) is respectively equipped with agitator (12) and goes out burr (13); Described branch mailbox (8) arranges successively from narrow to wide, is equipped with vertical active clapboard (6) in branch mailbox (8), forms the eider down sort channel; Described the first branch mailbox (8) is provided with bristles intake, and bristles intake is provided with and adds a mao device (3), and the top of last branch mailbox (8) is provided with air outlet, and the air outlet place is provided with bristle device (10), and the outside of air outlet is equipped with the main air blower of dust arrester (11) (9); The burr (13) that goes out of each branch mailbox (8) is connected with bagging down feathers case (16) by going out hollow billet (20), and bagging down feathers case (16) is connected with blower fan (1) by discharge pipe respectively; The bagging down feathers case (16) of described the first branch mailbox (8) with respectively add a mao device (3) and be connected; Be provided with the data acquisition unit (4) that gathers blast, wind speed, air quantity and eider down humidity in each branch mailbox (8) in described casing (5), described data acquisition unit (4) connects a PLC(18), described PLC(18) also with servomotor (20) and the steam valve of main air blower (9), control agitator (12) rotation, be connected respectively.
2. a kind of five casees wool ranking machines according to claim 1, it is characterized in that: each branch mailbox (8) all is comprised of the stationary barrier (7) of both sides and middle active clapboard (6), the first branch mailbox (8) is only established the eider down rising passway, all the other each branch mailbox (8) are separated into eider down rising passway and eider down decline passway by active clapboard (6), and the eider down rising passway from the first branch mailbox (8) to last branch mailbox (8) is by narrow extremely wide setting.
3. a kind of five casees wool ranking machines according to claim 1, it is characterized in that: upper corresponding each branch mailbox of described casing (5) (8) is provided with observation window and chute (19), and described active clapboard (6) can move left and right along chute (19).
4. a kind of five casees wool ranking machines according to claim 1, it is characterized in that: the first branch mailbox (8) configures the bagging down feathers case (16) more than 2 or 2.
5. a kind of five casees wool ranking machines according to claim 1, it is characterized in that: the discharge pipe of the bagging down feathers case (16) of described the first branch mailbox (8) with go out hollow billet (17) and be connected by four-way pipe, and the other end of its discharge pipe be connected to the hollow billet (2) that advances that adds a mao device (3) and be connected.
6. a kind of five casees wool ranking machines according to claim 1, it is characterized in that: the bottom that is positioned at anterior at least two branch mailbox (8) is provided with under casing (14), and ash disposal auger (15) is installed under casing (14).
7. a kind of five casees wool ranking machines according to claim 1, it is characterized in that: described data acquisition unit (4) comprises humidity sensor, air flow sensor, air velocity transducer and the wind pressure sensor be installed in casing (5).
Priority Applications (1)
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CN201320396627.4U CN203370732U (en) | 2013-07-05 | 2013-07-05 | Five-box down separating machine |
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CN201320396627.4U CN203370732U (en) | 2013-07-05 | 2013-07-05 | Five-box down separating machine |
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CN201320396627.4U Expired - Fee Related CN203370732U (en) | 2013-07-05 | 2013-07-05 | Five-box down separating machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103331262A (en) * | 2013-07-05 | 2013-10-02 | 徐州腾宇羽绒制品设备有限公司 | Five-box feather classifying machine |
CN107653494A (en) * | 2017-09-21 | 2018-02-02 | 江苏省家禽科学研究所 | A kind of eider down washing process |
CN108950744A (en) * | 2018-09-06 | 2018-12-07 | 广东鸿基羽绒制品有限公司 | Big suede of one kind divides suede device |
CN109894390A (en) * | 2017-12-11 | 2019-06-18 | 保定市尤里卡电气设备有限公司 | Natural feather washes producing line natural feather sorting observation-well network and method |
-
2013
- 2013-07-05 CN CN201320396627.4U patent/CN203370732U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103331262A (en) * | 2013-07-05 | 2013-10-02 | 徐州腾宇羽绒制品设备有限公司 | Five-box feather classifying machine |
CN107653494A (en) * | 2017-09-21 | 2018-02-02 | 江苏省家禽科学研究所 | A kind of eider down washing process |
CN109894390A (en) * | 2017-12-11 | 2019-06-18 | 保定市尤里卡电气设备有限公司 | Natural feather washes producing line natural feather sorting observation-well network and method |
CN108950744A (en) * | 2018-09-06 | 2018-12-07 | 广东鸿基羽绒制品有限公司 | Big suede of one kind divides suede device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140101 Termination date: 20170705 |