CN207011665U - A kind of quality-adjusting device of zero head waste material - Google Patents
A kind of quality-adjusting device of zero head waste material Download PDFInfo
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- CN207011665U CN207011665U CN201720612349.XU CN201720612349U CN207011665U CN 207011665 U CN207011665 U CN 207011665U CN 201720612349 U CN201720612349 U CN 201720612349U CN 207011665 U CN207011665 U CN 207011665U
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Abstract
It the utility model is related to a kind of quality-adjusting device of zero head waste material.Include quality-adjusting device cylinder（1）, the quality-adjusting device cylinder（1）On be provided with charging aperture（7）, water addition pipeline（9）Pipeline is added with steam（10）；It is provided with control and enters quality-adjusting device cylinder from respective pipeline（1）Interior material, the Weight detecting device of water and propylene weight and detection quality-adjusting device cylinder（1）The temperature-detecting device of interior temperature.The utility model realizes the production of zero head waste material, while saving production cost, greatly reduces the labor intensity of worker.
Description
Technical field
The utility model is related to a kind of quality-adjusting device in field of feed processing, more particularly to a kind of zero head waste material it is quenched
Device.
Background technology
Quality-adjusting device is to make steam, water, thing as a kind of wide variety of precuring equipment, its main function in feedstuff industry
Material is sufficiently mixed in quality-adjusting device by carrying out certain time under the stirring of blade, so promote absorption of the material to moisture with
And the precuring of starch, prepared so as to preferably carry out expanded, granulation for material.
Under normal circumstances, the entrance of the import of quality-adjusting device and feeder connects, and it is exported sets with bulking equipment or granulation
Standby import is attached by a bypass.For the quality-adjusting device of routine, at the initial stage of start, quality-adjusting device and quality-adjusting device
In temperature of charge close to normal temperature, therefore at start initial stage, it is necessary to can just be made in quality-adjusting device by longer steam heating time
Material reach the temperature of needs and expected quenched effect.In this process, because temperature of charge and quenched effect be not up to
To upstream device（Bulking machine, granulator）Requirement, if now allowing these materials to enter in upstream device, inevitably result in
The stifled machine and failure of upstream device, so as to influence to produce, therefore, material now we can by exporting lower section from quality-adjusting device
Bypass discharge, so as to form head waste material.This process would generally continue 3-5 minutes, according to the production that 10t/h is produced at one
Line calculates, and at start initial stage every time, the head waste material discharged from bypass there are about 700-800kg, based on start in one day 4 times
Calculate, total head waste material at the end of the day was calculated, total head waste material over a year connects for 1 year up to more than 3 tons by 300 days work number of days
Nearly 1000 tons or so, incredible amount.Because these head waste material basic needs manually carry out cleaning operation, this is undoubtedly increasing
While enterprise's production cost, waste of resource, the intensity of hand labor is also significantly increased.It is growing more intense in competition among enterprises
And today that cost of labor is increased sharply, seem especially prominent the drawbacks of this processing mode.
Utility model content
The purpose of this utility model is in view of the shortcomings of the prior art, there is provided a kind of quality-adjusting device of zero head waste material, leads to
The quality-adjusting device is crossed come the waste of material and the field labor intensity of mitigation worker in the preliminary process that avoids starting shooting.
To achieve the above object, a kind of improved quality-adjusting device provided by the utility model, its technical scheme are as follows：This reality
Include quality-adjusting device cylinder with new（1）, the quality-adjusting device cylinder（1）On be provided with charging aperture（7）, water addition pipeline（9）With
Steam adds pipeline（10）；
It is provided with control and enters quality-adjusting device cylinder from respective pipeline（1）The weight detecting of interior material, water and propylene weight
Device and detection quality-adjusting device cylinder（1）The temperature-detecting device of interior temperature.
The Weight detecting device is to be arranged on quality-adjusting device cylinder（11）The weighing device of lower section（2）；Or it is provided in
The quality-adjusting device cylinder（11）Front end is used for weighing the weighing device of respective material, water and propylene weight respectively（2）.
The temperature-detecting device is temperature sensor（16）, it is controlled by PLC.
The quality-adjusting device cylinder（11）Inside it is provided with rotor（18）, the rotor（18）By variable-frequency motor（4）Driving rotates.
The charging aperture（7）Place is provided with feeder（6）And by the charging aperture（7）Cut-out or the charging aperture opened
Pneumatic gate valve（5）.
In discharging opening（12）Position be provided with discharging opening（12）Cut-out or the discharging opening pneumatic gate valve opened（13）.
The water adds pipeline（9）It is arranged on quality-adjusting device cylinder（1）Top, the steam adds pipeline（10）It is arranged on
Quality-adjusting device cylinder（1）Lower section.
The charging aperture pneumatic gate valve（5）By being flexible coupling and feeder（6）Connection.
The discharging opening pneumatic gate valve（13）By being flexible coupling and upstream device（15）Connection.
The utility model has the advantages that：The utility model overcome it is listed hereinbefore go out the problem of, in prior art to above-mentioned
Quality-adjusting device has made further improvement.Improved quality-adjusting device is weighed using weighing device to the material started shooting initial stage, passes through 2
Individual pneumatic gate valve controls the charging and discharging of quality-adjusting device respectively, adds pipeline by water and steam adds pipeline according to weight of material
Ratio enters water-filling, the addition of steam respectively.Quality-adjusting device motor uses VFC, and quenched effect is adjusted by changing rotating speed.
Its major advantage is, during start, the material after being weighed by weighing device is after it with the addition of corresponding water, steam rates, by adjusting
Matter device is enclosed in the cylinder of quality-adjusting device into and out of the pneumatic gate valve of material mouth, is stirred by the rotation of rotor, promote material and water,
Mixing of the vapour in conditioning tube body.Temperature sensor is provided with cylinder, reaches sets requirement in conditioning period and refining temperature
When, quality-adjusting device is opened into and out of the pneumatic gate valve of material mouth, and the normal feeding of upstream feeder, water, steam are proportionally added,
Meanwhile material enters upstream device via bypass, whole production line enters normal production model.Realize that zero head waste material produces.
While saving production cost, the labor intensity of worker is greatly reduced.
Brief description of the drawings
Fig. 1,2 are the utility model structure diagram；
Fig. 3 is control principle drawing of the present utility model
In figure：1 support platform, 2 weighing devices, 3 reduction boxes, 4 variable-frequency motors, 5 charging aperture pneumatic gate valves, 6 feeders, 7
Charging aperture, 8 water addition interface, 9 water addition pipeline, 10 steam addition pipeline, 11 cylinders, 12 discharging openings, 13 discharging opening pneumatic brakes
Door, 14 bypass, 15 upstream devices, 16 temperature sensors, 17 steam addition interface, 18 rotors.
Embodiment
As shown in Figure 1 and Figure 2, a kind of quality-adjusting device for the slurry feed for pet processing of high meat, the quality-adjusting device include quality-adjusting device cylinder
Body 11, the top of cylinder 11 are provided with charging aperture 7 and charging aperture pneumatic gate valve 5, and charging aperture pneumatic gate valve 5 passes through the connection that is flexible coupling
There is feeder 6, the lower section side of cylinder 11 is provided with discharging opening 12 and discharging opening pneumatic gate valve 13, and discharging opening pneumatic gate valve 13 passes through
It is flexible coupling and is connected with bypass 14, upstream device (bulking machine, granulator) 15 is connected with bypass 14, the lower section of cylinder 11 is provided with title
Refitting puts 2, and weighing device 2 is fixed in support platform 1, and water addition interface 8 and steam addition interface are additionally provided with cylinder 11
17, it adds pipeline 9 with water respectively and steam addition pipeline 10 is connected, and one or more rotors 18 are provided with cylinder 11,
Rotor 18 is driven by reduction box 3 by variable-frequency motor 4, and the lower section of cylinder 11 is additionally provided with temperature sensor 16 simultaneously, and material is by entering
Material mouth 7 enters quality-adjusting device, and quality-adjusting device is left by discharging opening 12.
During work, variable-frequency motor 4 starts first, and after startup, variable-frequency motor 4 is moved by belt drive reduction box 3, slows down
The rotor driven 18 of case 3 moves.Then, discharging opening pneumatic gate valve 13 is closed, and charging aperture pneumatic gate valve 5 is opened, and feeder 6, water add
Pipeline 9 and steam is added to add pipeline 10 and start, material initially enters cylinder 11 by material device 6.Meanwhile water, steam according to
Corresponding proportion is also entered in cylinder 11, and weighing device 2 is started working, and when weight of material reaches requirement weight, PLC controls are single
Member control charging aperture pneumatic gate valve 5, feeder 6, water addition pipeline 9 and steam addition pipeline 10 are closed.Quality-adjusting device enters envelope
Quenched pattern is closed, material is in the presence of rotor 18, and water, steam are sufficiently mixed in cylinder 11, meanwhile, PLC control unit
Self-clocking and the temperature for reading temperature sensor 16, when closing conditioning period and temperature reaches pre-provisioning request, PLC controls
Unit control charging aperture pneumatic gate valve 5, feeder 6, water addition pipeline 9, steam addition pipeline 10 and discharging opening pneumatic gate valve
13 open simultaneously, it is quenched after material 14 entered via bypass in upstream device 15, complete the start work of zero head waste material,
Production line enters normal production model.
The utility model is not limited to above-described embodiment, on the basis of technical scheme disclosed in the utility model, this
The technical staff in field is according to disclosed technology contents, it is not necessary to which performing creative labour can is special to some of which technology
Sign makes some and replaces and deform, and these are replaced and deformed in the scope of protection of the utility model.
Claims (9)
1. a kind of quality-adjusting device of zero head waste material, it is characterised in that include quality-adjusting device cylinder（1）, the quality-adjusting device cylinder（1）
On be provided with charging aperture（7）, water addition pipeline（9）Pipeline is added with steam（10）；
It is provided with control and enters quality-adjusting device cylinder from respective pipeline（1）The Weight detecting device of interior material, water and propylene weight
With detection quality-adjusting device cylinder（1）The temperature-detecting device of interior temperature.
2. the quality-adjusting device of a kind of zero head waste material according to claim 1, it is characterised in that the Weight detecting device is
It is arranged on quality-adjusting device cylinder（11）The weighing device of lower section（2）；Or it is provided in the quality-adjusting device cylinder（11）Front end is used for
The weighing device of respective material, water and propylene weight is weighed respectively（2）.
3. the quality-adjusting device of a kind of zero head waste material according to claim 1, it is characterised in that the temperature-detecting device is
Temperature sensor（16）, it is controlled by PLC.
A kind of 4. quality-adjusting device of zero head waste material according to claim 1, it is characterised in that the quality-adjusting device cylinder（11）
Inside it is provided with rotor（18）, the rotor（18）By variable-frequency motor（4）Driving rotates.
A kind of 5. quality-adjusting device of zero head waste material according to claim 1, it is characterised in that the charging aperture（7）Place is set
It is equipped with feeder（6）And by the charging aperture（7）Cut-out or the charging aperture pneumatic gate valve opened（5）.
6. the quality-adjusting device of a kind of zero head waste material according to claim 1, it is characterised in that in discharging opening（12）Position
It is provided with discharging opening（12）Cut-out or the discharging opening pneumatic gate valve opened（13）.
7. the quality-adjusting device of a kind of zero head waste material according to claim 1, it is characterised in that the water adds pipeline（9）
It is arranged on quality-adjusting device cylinder（1）Top, the steam adds pipeline（10）It is arranged on quality-adjusting device cylinder（1）Lower section.
A kind of 8. quality-adjusting device of zero head waste material according to claim 5, it is characterised in that the charging aperture pneumatic gate valve
（5）By being flexible coupling and feeder（6）Connection.
A kind of 9. quality-adjusting device of zero head waste material according to claim 6, it is characterised in that the discharging opening pneumatic gate valve
（13）By being flexible coupling and upstream device（15）Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720612349.XU CN207011665U (en) | 2017-05-29 | 2017-05-29 | A kind of quality-adjusting device of zero head waste material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720612349.XU CN207011665U (en) | 2017-05-29 | 2017-05-29 | A kind of quality-adjusting device of zero head waste material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207011665U true CN207011665U (en) | 2018-02-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720612349.XU Active CN207011665U (en) | 2017-05-29 | 2017-05-29 | A kind of quality-adjusting device of zero head waste material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109315813A (en) * | 2018-08-16 | 2019-02-12 | 江苏牧羊控股有限公司 | A kind of hardening and tempering method and device |
-
2017
- 2017-05-29 CN CN201720612349.XU patent/CN207011665U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109315813A (en) * | 2018-08-16 | 2019-02-12 | 江苏牧羊控股有限公司 | A kind of hardening and tempering method and device |
| CN109315813B (en) * | 2018-08-16 | 2021-11-23 | 江苏邦鼎科技有限公司 | Tempering method and device |
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